AGT PSG BCR01 Guide

BCR01
Sam
p
le Gas Cooler
Installation Manual
Operating Manual
Maintenance Manual
Spare Part List

Installation-, Operating-, Maintenance-Manual, Spare Part List BCR01
AGT-PSG GmbH & Co.KG
Errors and printing mistakes excepted
Page 2
Translation - Manual BCR01 Rev. 6/2017
Model / Type
EG Declaration of Conformity and
CE Marking
Manufacturer: AGT-PSG GmbH &Co.KG
Richard-Lucas-Straße 6, 41812 Erkelenz, Germany
Product: BCR01 Sample Gas Cooler
Model-/Artikelnumber BCR01-xxxx-x-xx-x
The sample gas cooler is developed, designed and manufactured
following the guidelines 2006/42/EG (machines), 2014/35/EU
(low voltage guideline), 2014/30/EU (EMC), 2014/68/EU
(pressure equipment) and 93/68/EWG (CE-marking guideline). It
corresponds to the essential requirements of these guidelines.
The following harmonized standards in actual revision have been
used:
DIN EN ISO 12100-1 /-2, security of machines
EN 983, security of pneumatics
EN 378-1 bis 4, refrigerant plants and heat pumps
EN 60335-2-34, electrical security engine compressors
EN 61326-1, EMC general requirements
EN 61000-6-2, EMC interference resistance
EN 61000-6-4, EMC interference emission
EN 60204-1, electrical equipment for industry machines
The following national standards and specifications are used:
BVG D4, refrigerant plants, heat pumps and cooling units
A technical documentation is completely present with the manual.
Erkelenz, 08.05.2017
JochenPodiwin
ManagingDirector

Installation-, Operating-, Maintenance-Manual, Spare Part List BCR01
AGT-PSG GmbH & Co.KG
Errors and printing mistakes excepted
Page 3
Translation - Manual BCR01 Rev. 6/2017
Introduction
Dear Customer,
Thanks that you have decided to buy our BCR01 sample gas cooler. You have chosen one of the most
progressive appliances, which will facilitate a durable and trouble-free operation, if installation and
operating is correct.
Before installation and initial operation, please read the following instructions very carefully
and follow our indications! Only if you observe our regulations and instructions for the
sample gas cooler, a perfect functioning and so, a reliable compressed air conditioning will
be guaranteed. Installation and initial start of operation has to be done through qualified and
skilled staff only, and under usual proceedings within the gas analysis technology. Here from
resulting general rules for the proper installation and operation could possibly not be taken
completely into this instruction. We are not liable for non appliancespecific regulations and
instructions. If statements in this instruction are contrary to legal or other valid regulations,
so they have to be replaced accordingly. Other statements remain untouched. Due to the
continuous technical evolution, we reserve the right to introduce any necessary change
without giving previous notice.
This manual must be maintained available in any moment for future references and
it has to be intended as inherent part of the sample gas cooler.
These operating instructions must be continuously available at the site where the sample gas
cooler is used. We recommend to prepare a copy and keep the same in a safe and freely
available place next to the sample gas cooler. Keep the original document in a safe place.
Notes on supplementary documents: Supplementary documents such as operation manuals
for options or pertaining components must always be heeded. They contain additional
information, e.g. regarding maintenance, and are therefore necessary for safe operation of
the plant.
Target Groups of these Operating Instructions
These operating instructions are intended for all persons working on and using the sample gas
cooler. We assume that all such persons are specialist personnel, e.g. electricians, analysis or
cooling technicians, respectively instructed personnel.
We assume the following points:
There are appropriate operating instructions for the application intended by the
operator.
The staff has been instructed how to handle the sample gas and is aware of the
involved risks and the general danger prevention measures.
The staff has experience in handling sample gas as well as in handling electrical and
refrigerated devices.

Installation-, Operating-, Maintenance-Manual, Spare Part List BCR01
AGT-PSG GmbH & Co.KG
Errors and printing mistakes excepted
Page 4
Translation - Manual BCR01 Rev. 6/2017
Warranty
Warranty Conditions
According to legal regulations you get a 12-month warranty concerning material defects and
manufacturing errors for this product starting from invoice date. The warranty service covers free repair
in the workshop or free replacement of the device that has been sent to the place of application free of
charge. Return deliveries must take place in suitable and sound protective packing.
Please contact directly the manufacturer AGT-PSG if the sample gas cooler fails.
Basis for all warranty claims is the purchase receipt and the undamaged model identification plate. In
case of queries we need the model type, serial number and year of construction (model identification
plate).
Damages caused through non-observance of the installation and operation instructions are not covered
through the warranty. In particular from the warranty are excluded: Wear parts and operating supplies,
damages caused by improper installation, damages cause by improper use or overload of the cooler,
damages cause by lack of service, damages caused by events, which are not within the sphere of
influence of the manufacturer.
Tampering the safety and security devices is not permissible. Only skilled workers of the
manufacturer are authorized to work on the cooling system. In the case of warranty claims
the sample gas cooler has to be in its original condition.
Purpose of Use
Proper Use of the Sample Gas Coole
r
The sample gas cooler is used in the sequence of sample gas conditioning, wherein cross-sensitivity may
not be observed in case of analyzers due to low and constant dew points. At no subsequent point does
the dew point decrease. The analyzer is protected from the moist sample gas.
WARNING! Improper use! The purpose of the machine is the cooling of sample gas as well
as the separation and discharging of condensate. If you use the sample gas cooler for other
purpose or other media, any warranty of the manufacturer will expire. This sample gas cooler is
not suitable for the treatment of dirty gas or of gas containing solid particles.
CAUTION! Toxic and explosive gases! Corresponding guidelines must be adhered to while
operating with toxic and explosive gases.

Installation-, Operating-, Maintenance-Manual, Spare Part List BCR01
AGT-PSG GmbH & Co.KG
Errors and printing mistakes excepted
Page 5
Translation - Manual BCR01 Rev. 6/2017
Important Advices
General
This manual contains indications and instructions about the operation and service of sample gas coolers
under consideration of safety instructions. Depending on gas flow, inlet temperature, inlet dew point and
ambient temperature, the sample gas cooler can achieve a dew point between 2°C and 10°C.
Local and national rules for accident prevention must be noticed! The rules for disposal of condensate
have to be observed. In case of non observance of the safety devices and the indications in this operation
instruction, the producer is not liable. This is applicable for the operation as well as service and
maintenance of sample gas cooler, even though this operation instruction does not explicit refer to it.
Interventions into safety devices are not allowed. During the warranty period, only skilled workers of the
producer are authorized to work on the refrigeration system. After this, through well experienced staff
according DIN EN 378.
The operator of the sample gas cooler must keep it in good condition, operate it correctly, monitor and
maintain it regulary.
Safety Indications
DANGER! Supply voltage! Only qualified personnel are authorized to maintain and to
operate electrically powered devices. Before attempting maintenance, the following pre-
conditions must be satisfied: Ensure that main power is off, machine is locked out, tagged for
service and power cannot be restored during service operations.
DANGER: Explosive Area! This sample gas cooler should not be operated in explosion-prone
areas.
WARNING! Unauthorized interference! Warranty does not apply to any unit damaged by
accident, modification, misuse, negligence or misapplication. Unauthorized alterations will
immediately void the warranty und guaranty. Only skilled workers of the manufacturer are
authorized to work on the cooling system.
CAUTION! Refrigerant! The sample gas cooler contains FCKW-free refrigerant fluid. Please
notice local and national rules for handling refrigerants.
CAUTION! No water! In case of fire, use an approved fire extinguisher. Never use water to
extinguish fire (or near the sample gas cooler or directly to the sample gas cooler directed
water).