Airmax 651730 User manual

Table of Contents:
INSTALLATION INSTRUCTIONS
Item #651730 - 1/2 HP 115v
#652107 - 1/2 HP 230v
#652109 - 1 HP 230v
#652113 - 2 HP 230v
#652115 - 3 HP 230v
#652525 - 5 HP 230v
Control Panels
Important Information ................... 2
1/2 HP 115v Contents & Installation....... 3-4
1/2 HP 115v Wiring Diagram ................5
1/2 HP 230v Contents & Installation .......6-7
1/2 HP 230v Wiring Diagram ................8
1 - 5 HP 230v Contents & Installation......9-13
1 - 5 HP 230v Wiring Diagram .......... 14 -17
Timer Maintenance & Operation ....... 18-19
Warranty Information ................... 20

ENGLISH
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2
IMPORTANT INFORMATION:
Please read these instructions thoroughly before use. Failure to follow
instructions may result in equipment damage or failure, losses, injury or death.
Electrical connections to the control panel and proper grounding (properly sized
copper conductor from the grounding terminal to the service panel or grounding
rod) are to be completed by a licensed electrician and in accordance with the National
Electric Code, local codes or ordinances.
WARNING:
To reduce the risk of electric shock or injury:
• This control panel contains a Ground Fault Circuit Interrupter (GFCI). DO NOT remove,
bypass or modify the GFCI.
• DO NOT operate the control panel if electrical cords are broken or spliced.
• ALWAYS turn o electrical power before installing, removing or servicing the control
panel components.
• DO NOT immerse the control panel in water.
• This control panel is NOT intended for use in swimming pools, swimming ponds, or
other situations where bodily contact is made with the water. Although the control
panel is designed for outdoor use, it should never be submerged in water.
CAUTION:
To reduce the risk of equipment damage or failure:
• The control panel is NOT submersible; do not place the timer where it might contact
or fall into the water.
• DO NOT operate the control panel with a unit that exceeds the maximum voltage
indicated by the control panel specications. Operating with a unit larger than
recommended can cause damage to the control panel and will NOT be covered
under warranty.
IMPORTANT: Airmax is not responsible for equipment damage or failure, losses,
injury or death resulting from failure to follow safety precautions, misuse or
abuse of equipment.
TECHNICAL SPECIFICATIONS:
ITEM NUMBER VOLTAGE PANEL DIMENSIONS MOUNTING DIMENSIONS
651730 1/2 HP 115v 9 ½”w x 11 ½”h x 4 ½”d 6”w x 10 ½”h
652107 1/2 HP 230v 16”w x 17 ¾”h x 8 ½”d 12”w x 18 ½”h
652109 1 HP 230v 16”w x 17 ¾”h x 8 ½”d 12”w x 18 ½”h
652113 2 HP 230v 16”w x 17 ¾”h x 8 ½”d 12”w x 18 ½”h
652115 3 HP 230v 16”w x 17 ¾”h x 8 ½”d 12”w x 18 ½”h
652525 5 HP 230v 16”w x 17 ¾”h x 8 ½”d 12”w x 18 ½”h

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1/2 HP 115v PRODUCT CONTENTS:
Airmax 115v
Control Panel
1/2 HP
1/2 HP 115V REPLACEMENT PARTS:
ITEM DESCRIPTION PART # ITEM DESCRIPTION PART #
1Motor Timer 651112 3 Motor and Light GFCI 651952
2Light Timer 651112
REVISIONS
ZONE REV. DESCRIPTION DATE APPROVED
A 1/18/2019
A
DO NOT SCALE DRAWING
651730-Control Box Complete
SHEET 1 OF 1
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:1
WEIGHT:
REV
DWG. NO.
C
SIZE
TITLE:
NAME
DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
ANGULAR: MACH
1.0 BEND
TWO PLACE DECIMAL 0.010
THREE PLACE DECIMAL
0.005
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
THE POND GUY INC. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
THE POND GUY INC. IS
PROHIBITED.
A A
B B
C C
D D
4
4
3
3
2
2
1
1
1
2
3

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4
1/2 HP 115v
INSTALLATION INSTRUCTIONS:
Airmax Control Panels are designed for outdoor use but should be mounted above any
high water levels. We recommend using grommets to protect and seal the electrical access
points and to help keep the control panel clean.
CONNECTING ELECTRICAL WIRING:
CONNECT UNIT TO CONTROL PANEL
WARNING:
Turn o electrical power before connecting units to the control panel.
Connect to a Fountain:
• Plug fountain power cord into receptacle labeled FOUNTAIN
Connect to Fountain Lights (optional):
• Plug light set power cord into receptacle labeled LIGHTS
Connect Control panel to Power Source:
• Plug control panel power cord into the main power supply

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[e-mail] 5
4
GFCI
LED
LIGHTS
LIGHTS
GRD
3
GFCI
MOTOR
N
MOTOR
2
54
1
MOTOR TIMER
120 Volt
- Main Disconnect Supplied and Installed by Licensed Electrician
- Input Hubs Must Comply With UL 514B
*Shall Be Provided By Installer
*
*
120V
FLA 15A
MIN SERVICE
15A
14AWG
COPPER
60° C
120V
12RLA
MIN 14AWG
COPPER
60° C
120V
3RLA
MIN 14AWG
COPPER
60° C
I I
I I
1/2 HP 115v CONTROL PANEL WIRING DIAGRAM:
• Main Disconnect Supplied and Installed by Licensed Electrician
• Input Hubs Must Comply With UL 514B
*Shall Be Provided By Installer

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6
Airmax 230v Control Panel 1/2 HP
1/2 HP 230V REPLACEMENT PARTS:
ITEM DESCRIPTION PART # ITEM DESCRIPTION PART #
1 Breaker Base 651970 5 Terminal Blocks (Green) 651941
2 Control Breaker (15 Amp) 651976 6 Light GFCI 651952
3 Motor GFCI Breaker (15 Amp) 651971 7 Motor Timer 651112
4 1/2 HP Contactor 230v 651962 8 Light Timer 651112
5 Terminal Blocks (Gray) 651940
Airmax
TIMER
Airmax
TIMER
1
2
3
5
4
7
8
23
6
1/2 HP 230v PRODUCT CONTENTS:

ENGLISH
[e-mail] 7
1/2 HP 230v
INSTALLATION INSTRUCTIONS:
Airmax Control Panels are designed for outdoor use but should be mounted above any
high water levels. Holes should be drilled into the bottom of the control panel for electrical
access. We recommend using grommets to protect and seal the electrical access points
and to help keep the control panel clean.
It is recommended that you have between 230 and 253 combined voltage on your
incoming (L1 and L2) terminals. 208v power IS NOT ACCEPTABLE and will likely cause
catastrophic failure to your power unit.
CONNECTING ELECTRICAL WIRING:
CONNECT UNIT TO CONTROL PANEL
WARNING:
Turn o electrical power before connecting units to the control panel.
Connect to a Fountain:
• Black lead to T1 on the terminal strip
• White lead to T2 on the terminal strip
• Green lead to the grounding terminal
Connect to Fountain Lights (optional):
• Black lead to LT1 on the terminal strip
• White lead to LT2 on the terminal strip
• Green lead to the grounding terminal
CONNECT CONTROL PANEL TO POWER SOURCE
Connect the following:
• Line 1 to L1 on the terminal strip
• Line 2 to L2 on the terminal strip
• White to Non the terminal strip
• Green lead to the grounding terminal
• Set or verify that the overload assembly in the control panel is set to the
motor nameplate value, plus two (2) amperes.
L2 N GND T2 GND LT1 LT2 GND
LIGHTS
FOUNTAIN
POWER
T1
L1

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8
1
3MS-1
MS-1
MS-1
MOTOR
L1
L2
N
1L1 1L2
T1
T2
T2 T1
GRD
N
CONTROL BREAKER
GFCI MOTOR
BREAKER
4
GFCI
LED
LIGHTS
LT
1LT
2
LIGHTS
2 5 4
1
LIGHT TIMER
2 5 4
1
MOTOR TIMER
- Main Disconnect Supplied and Installed by Licensed Electrician - Input Hubs Must Comply With UL 514B
*Shall Be Provided By Installer
120V 3RLA MIN 14AWG COPPER 60° C
230V 6RLA MIN 14AWG COPPER 60° C
230V FLA 15A MIN SERVICE 15A 14AWG COPPER 60° C
*
*
1/2 HP 230v CONTROL PANEL WIRING DIAGRAM:
• Main Disconnect Supplied and Installed by Licensed Electrician
• Input Hubs Must Comply With UL 514B
*Shall Be Provided By Installer

ENGLISH
[e-mail] 9
Airmax 230v Control Panel 1 HP
1 HP 230V REPLACEMENT PARTS:
ITEM DESCRIPTION PART # ITEM DESCRIPTION PART #
1 Breaker Base 651970 8 1 HP Potential Relay 652214
2 Control Breaker (15 Amp) 651976 9 Terminal Blocks (Gray) 651940
3 Motor GFCI Breaker (20 Amp) 651068 9 Terminal Blocks (Green) 652125
4 1 HP Contactor 230v 651963 10 Motor Timer 651112
5 1 HP Overload Relay 651883 11 Light Timer 651112
6 1 HP Start Capacitor 651980 12 Light GFCI 651952
7 1 HP Run Capacitor 651981
1 HP 230v PRODUCT CONTENTS:
4
2
6
1
5
Airmax
TIMER
Airmax
TIMER
6
1
2
3
5
9
4
7
8
10
11
23
12

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10
2 HP 230V REPLACEMENT PARTS:
ITEM DESCRIPTION PART # ITEM DESCRIPTION PART #
1 Breaker Base 651970 8 2-3 HP Potential Relay 652213
2 Control Breaker (15 Amp) 651976 9 Terminal Blocks (Gray) 651940
3 Motor GFCI Breaker (20 Amp) 651068 9 Terminal Blocks (Green) 652125
4 2 HP Contactor 230v 651965 10 Motor Timer 651112
5 2 HP Overload Relay 651967 11 Light Timer 651112
6 2 HP Start Capacitor 651984 12 Light GFCI 651952
7 2 HP Run Capacitor 651985
2 HP 230v PRODUCT CONTENTS:
Airmax 230v Control Panel 2 HP
4
2
6
1
5
Airmax
TIMER
Airmax
TIMER
6
1
2
3
5
9
4
7
8
10
11
23
12

ENGLISH
[e-mail] 11
3 HP 230V REPLACEMENT PARTS:
ITEM DESCRIPTION PART # ITEM DESCRIPTION PART #
1 Breaker Base 651970 8 2-3 HP Potential Relay 652213
2 Control Breaker (15 Amp) 651976 9 Terminal Blocks (Gray) 651940
3 Motor GFCI Breaker (30 Amp) 651882 9 Terminal Blocks (Green) 652125
4 3 HP Contactor 230v 651966 10 Motor Timer 651112
5 3 HP Overload Relay 651967 11 Light Timer 651112
6 3 HP Start Capacitor 651986 12 Light GFCI 651952
7 3 HP Run Capacitor 651987
3 HP 230v PRODUCT CONTENTS:
Airmax 230v Control Panel 3 HP
4
2
6
1
5
Airmax
TIMER
Airmax
TIMER
6
1
2
3
5
9
4
7
8
10
11
23
12

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12
5 HP 230V REPLACEMENT PARTS:
ITEM DESCRIPTION PART # ITEM DESCRIPTION PART #
1 Breaker Base 651970 8 5 HP Potential Relay 652220
2 Control Breaker (15 Amp) 651976 9 Terminal Blocks (Gray) 651762
3 Motor GFCI Breaker (40 Amp) 651975 9 Terminal Blocks (Green) 651763
4 5 HP Contactor 230v 651966 10 Motor Timer 651112
5 5 HP Overload Relay 651969 11 Light Timer 651112
6 5 HP Start Capacitor 652221 12 Light GFCI 651952
7 5 HP Run Capacitor(s) 652222
5 HP 230v PRODUCT CONTENTS:
Airmax 230v Control Panel 5 HP
4
2
6
1
5
Airmax
TIMER
Airmax
TIMER
6
1
2
3
5
9
4
7
8
10
11
23
12

ENGLISH
[e-mail] 13
1 HP, 2 HP, 3 HP & 5 HP 230v
INSTALLATION INSTRUCTIONS:
Airmax Control Panels are designed for outdoor use but should be mounted above any
high water levels. Holes should be drilled into the bottom of the control panel for electrical
access. We recommend using grommets to protect and seal the electrical access points and
to help keep the control panel clean.
It is recommended that you have between 230 and 253 combined voltage on your
incoming (L1 and L2) terminals. 208v power IS NOT ACCEPTABLE and will likely cause
catastrophic failure to your power unit.
CONNECTING ELECTRICAL WIRING:
CONNECT UNIT TO CONTROL PANEL
WARNING:
Turn o electrical power before connecting units to the control panel.
Connect to a Fountain:
• Black lead to T1 on the terminal strip
• White lead to T2 on the terminal strip
• Red lead to T3 on the terminal strip
• Green lead to the grounding terminal
Connect to Fountain Lights (optional):
• Black lead to LT1 on the terminal strip
• White lead to LT2 on the terminal strip
• Green lead to the grounding terminal
CONNECT CONTROL PANEL TO POWER SOURCE
Connect the following:
• Line 1 to L1 on the terminal strip
• Line 2 to L2 on the terminal strip
• White to Non the terminal strip
• Green lead to the grounding terminal
• Set or verify that the overload assembly in the control panel is set to the
motor nameplate value, plus two (2) amperes.
L2 N GND T2 T3 GND LT1 LT2 GND
LIGHTS
FOUNTAIN
POWER
T1L1

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14
OL'S
3MS-1
MS-1
MS-1
5
21
RUN
START
COMMON
START
CAPACITOR
RUN
CAPACITOR
MOTOR
L1
L2
N
1L1
1L2
T1
T2
T3
T2 T1
1T1
GRD
2
CONTROL
BREAKER
MOTOR
START
RELAY
GFCI MOTOR
BREAKER
4
GFCI
LED
LIGHTS
LT
1LT
2
LIGHTS
2
54
1
LIGHT TIMER
2
5 4
1
MOTOR TIMER
RED
YELLOW BLACK
T3
T2
- Main Disconnect Supplied and Installed by Licensed Electrician
- Input Hubs Must Comply With UL 514B
*Shall Be Provided By Installer
230V
FLA 20A
MIN SERVICE
20A
12AWG
COPPER
60° C
230V
10RLA
MIN 12AWG
COPPER
60° C
120V
3RLA
MIN 14AWG
COPPER
60° C
1 HP 230v CONTROL PANEL WIRING DIAGRAM:
• Main Disconnect Supplied and Installed by Licensed Electrician
• Input Hubs Must Comply With UL 514B
*Shall Be Provided By Installer

ENGLISH
[e-mail] 15
OL'S
3MS-1
MS-1
MS-1
5
21
RUN
START
COMMON
START
CAPACITOR
RUN
CAPACITOR
MOTOR
L1
L2
N
1L1
1L2
T1
T2
T3
T2 T1
1T1
GRD
2
CONTROL
BREAKER
MOTOR
START
RELAY
GFCI MOTOR
BREAKER
4
GFCI
LED
LIGHTS
2
54
1
LIGHT TIMER
2
5 4
1
MOTOR TIMER
RED
YELLOW BLACK
T3
T2
LT
1LT
2
LIGHTS
- Main Disconnect Supplied and Installed by Licensed Electrician
- Input Hubs Must Comply With UL 514B
*Shall Be Provided By Installer
*
*
230V
FLA 20A
MIN SERVICE
20A
12AWG
COPPER
60° C
230V
15RLA
MIN 12AWG
COPPER
60° C
120V
3RLA
MIN 14AWG
COPPER
60° C
2 HP 230v CONTROL PANEL WIRING DIAGRAM:
• Main Disconnect Supplied and Installed by Licensed Electrician
• Input Hubs Must Comply With UL 514B
*Shall Be Provided By Installer

ENGLISH
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16
OL'S
3MS-1
MS-1
MS-1
5
21
RUN
START
COMMON
START
CAPACITOR
RUN
CAPACITOR
MOTOR
L1
L2
N
1L1
1L2
T1
T2
T3
T2 T1
1T1
GRD
2
CONTROL
BREAKER
MOTOR
START
RELAY
GFCI MOTOR
BREAKER
4
GFCI
LED
LIGHTS
2
54
1
LIGHT TIMER
2
5 4
1
MOTOR TIMER
RED
YELLOW BLACK
T3
T2
LT
1LT
2
LIGHTS
- Main Disconnect Supplied and Installed by Licensed Electrician
- Input Hubs Must Comply With UL 514B
*Shall Be Provided By Installer
*
*
230V
FLA 30A
MIN SERVICE
30A
10AWG
COPPER
60° C
230V
17RLA
MIN 12AWG
COPPER
60° C
120V
3RLA
MIN 14AWG
COPPER
60° C
3 HP 230v CONTROL PANEL WIRING DIAGRAM:
• Main Disconnect Supplied and Installed by Licensed Electrician
• Input Hubs Must Comply With UL 514B
*Shall Be Provided By Installer

ENGLISH
[e-mail] 17
OL'S
3MS-1
MS-1
MS-1
5
21
RUN
START
COMMON
START
CAPACITOR
RUN
CAPACITOR
MOTOR
L1
L2
N
1L1
1L2
T1
T2
T3
T2 T1
1T1
GRD
2
CONTROL
BREAKER
MOTOR
START
RELAY
GFCI MOTOR
BREAKER
4
GFCI
LED
LIGHTS
2
54
1
LIGHT TIMER
2
5 4
1
MOTOR TIMER
RED
YELLOW BLACK
T3
T2
LT
1LT
2
LIGHTS
- Main Disconnect Supplied and Installed by Licensed Electrician
- Input Hubs Must Comply With UL 514B
*Shall Be Provided By Installer
*
*
230V
FLA 40A
MIN SERVICE
40A
8AWG
COPPER
60° C
230V
28RLA
MIN 10AWG
COPPER
60° C
120V
3RLA
MIN 14AWG
COPPER
60° C
5 HP 230v CONTROL PANEL WIRING DIAGRAM:
• Main Disconnect Supplied and Installed by Licensed Electrician
• Input Hubs Must Comply With UL 514B
*Shall Be Provided By Installer

ENGLISH
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18
Maintenance & Operation
of the Control Panel Timer:
RUN TIME USING THE MANUAL BYPASS
Press the MANUAL button until the line is above“ON”. This mode will bypass all
programmed settings. The MANUAL/ON mode can be used if 24/7 operation is desired.
RUN TIME USING A PROGRAM
Setting the Clock
Step 1: Press the RESET button to clear all history from
memory.
Step 2: Press and hold the CLOCK button.
Step 3: Continue to hold the CLOCK button while
pressing the DAY, HOUR or MIN button to set the
day and time.
Step 4: Release the CLOCK button.
CREATING A PROGRAM
The Airmax Digital Timer allows up to allows up
to 8 ON/OFF run times.
Select the days for each run time to occur based on the 15 preset schedule of days
shown in the table. (Fig. 1 - Page 19)
Note: Ponds will receive the most benet from continual water movement. We
recommend running fountains at least 8-10 hours daily to maximize benets, unless a
secondary aeration system is in operation.
Step 1: Press the TIMER button once to display ”1on --:--“
Step 2: Press the DAY button to scroll through the preset schedule options. Mode A,
MONDAY - SUNDAY, is the default schedule.
Step 3: When the desired schedule is displayed, press the HOUR or MIN buttons to
select the ON time.
Step 4: Press the TIMER button once to switch display to “1o --:--“ Programming
without inserting an OFF time will also allow the fountain to run 24/7 if
desired.
Step 5: Press the DAY button to scroll to the program selected in step 2.
Step 6: Press the HOUR or MIN button to select the OFF time.
Step 7: Repeat steps 1-6 for each additional program desired, up to 8 programs.
Step 8: When all programs have been created press the CLOCK button to execute the
programs.
Step 9: Press the MANUAL button until the line is above AUTO.
Reset Button

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[e-mail] 19
Maintenance & Operation
of the Control Panel Timer Cont.:
EDITING A PROGRAM
Review a Program – To review the list of current programs, press the TIMER button
repeatedly to scroll through the programs. When nished press the CLOCK button
to return to the time of day.
Change an On/O Time – To adjust an On/O time, press the TIMER button to scroll
to the program you want to change. Press the DAY, HOUR or MIN buttons to adjust
the time. When nished press the CLOCK button to return to the time of day.
Add a Program – If there are not already 8 programs running, you may elect to add
an additional program by following the CREATING A PROGRAM procedure.
Remove a Program – In the event that a program needs to be removed, you will
need to RESET the timer and program only the desired schedules.
REPLACING THE BATTERY
Note: Timer settings will be retained for
approximately 1 minute once the battery is
removed. Each timer uses (1) CR2032 Lithium
Battery.
Step 1: On the back of the timer, use a small
athead screwdriver or similar to pull the battery
compartment from the timer.
Step 2: Install a new battery (print side down)
and and reinstall the battery compartment.
Gently Pull Here
a. MO TU WE TH FR SA SU
b. MO
c. TU
d. WE
e. TH
f. FR
g. SA
h. SU
i. MO TU WE TH FR
j. SA SU
k. MO TU WE TH FR SA
l. MO TU WE
m. TH FR SA
n. MO WE FR
o. TU TH SA Fig. 1

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20
WARRANTY:
Airmax Control Panels are covered under the system warranty
(3 Years - EcoSeries & PondSeries / 5 Years - LakeSeries)
#652090 V6
THANK YOU FOR CHOOSING:
Airmax, Inc.
15425 Chets Way Street, Armada, MI 48005
866-424-7629 | www.airmaxeco.com | [e-mail]