Airsafe EUL-RG User manual

Advanced Airport Lighting System
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Elevated Runway Guard Light
EUL-RG
Operation Manual
Please read this manual carefully before construction, installation and operation of the
product.
Please keep this manual properly for further reference.
This manual is subject to change without prior notice.
Airsafe Airport Equipment Co., Ltd.

Advanced Airport Lighting System
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Revision Description
No.
Description
Version
No.
Revised
by
Approved
by
Date
1
First release
V1.0
Y.YH
C.SY
Jul. 29, 2011
2
Model description and composing
adjustment added
V1.1
Y.MZ
C.SY
Nov. 25, 2016

Advanced Airport Lighting System
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Table of Content
Operation Manual ........................................................................................................................................ 1
Revision Description..................................................................................................................................... 2
1.0 Foreword................................................................................................................................................ 2
1.1 Illustrations and Meanings................................................................................................................... 3
1.2 Safety Rules and Notices..................................................................................................................... 4
1.3 Quality Assurance and Responsibility ................................................................................................... 5
2.0 Introduction............................................................................................................................................ 6
2.1 Technical Specifications...................................................................................................................... 6
2.2 Application Environment .................................................................................................................... 6
2.3 Technical Features ............................................................................................................................. 7
2.4 Technical Parameters.......................................................................................................................... 7
2.6 Structure........................................................................................................................................... 9
2.6.1 Boundary Dimension ................................................................................................................ 9
2.6.2 Main Components .................................................................................................................... 9
2.6.3 Structure Diagram of Light Body Assy.......................................................................................10
2.6.4 Structure Diagram of Holder Assy .............................................................................................10
3.0 Installation.............................................................................................................................................11
3.1 Installation Methods..........................................................................................................................11
3.2 Installation Steps...............................................................................................................................12
3.3 Horizontal and Vertical Beam Angle Adjustment of Lighting Fixtures......................................................13
3.3.1 Operating Units of Lighting Fixture Adjustment ..........................................................................13
3.3.2 Operating Unit of Calibrator Shown in Figure..............................................................................13
3.3.3 Calibrator Installation...............................................................................................................14
3.3.4 Adjustment of Horizontal Beam Angle:......................................................................................14
3.3.5 Adjustment of Vertical Beam Angle:..........................................................................................15
4.0 Lamp and Control..................................................................................................................................16
4.1 Light Wiring Schematic Diagram ........................................................................................................16
4.2 Light Intensity Adjustment and Control ...........................................................................................16
5.0 Maintenance of Lighting Fixtures............................................................................................................17
5.1 Replace Lamp...................................................................................................................................17
5.2 Daily Maintenance ............................................................................................................................18
5.3 List of Components and Ordering of Spare Articles and Accessories ........................................................19
5.4 Failure Countermeasures....................................................................................................................20
6.0 Packaging, Transportation and Storage...................................................................................................21
6.1 Packaging and Weight.....................................................................................................................21
6.2 Transportation Mode.......................................................................................................................21
6.3 Storage ...........................................................................................................................................21

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1.0 Foreword
ICAO Airport Service Manual Part 9 “Airport Maintenance Practices” and FAA
AC150/5345-26 Maintenance of Airport Visual Aid Facilities are the highest criterions for site
installation and maintenance of such lighting fixtures. This manual was compiled with considerable
reference to these two criterions.
The content stated in this manual is absolutely important, so construction personnel must read
it carefully before construction. After properly understanding the entire content of this manual,
construction personnel should carry out the construction in strict accordance with the methods
specified herein, to ensure that the product is safely and properly installed in place.
Routine airport maintenance personnel should carry out the routine maintenance in strict
accordance with the methods specified by relevant provisions, to ensure that the lighting fixtures
are in the best operation condition.
Related personnel must strictly follow safety criterion. Any personnel without specialized
training is strictly forbidden to touch the lighting fixtures and devices. Live line work should be
avoided under any circumstances. Construction or maintenance personnel should get acquainted
with first-aid knowledge, in case of any unexpected events.

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1.1 Illustrations and Meanings
○Following illustrations will appear in this manual where necessary to remind or warn
construction or maintenance personnel.
○Please continue reading the subsequent content of this manual after properly understanding the
meanings of these illustrations.
To remind that the behavior may cause serious injury or death.
※Detailed description will be given in the box.
To remind that the behavior may cause injury to people or damage to product.
※Detailed description will be given in the box.
To notify that the behavior is prohibited.
※Detailed description will be given in the box.

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1.2 Safety Rules and Notices
Using the light fixtures outside of airport is strictly prohibited.
※Inadequate maintenance or casual touch will cause light faults.
Be careful when handling the lighting fixtures.
※Falling to the ground may cause damage of the optical cover or other internal components
of the lighting fixtures and injury of personnel.
When the light body is handled, holding the light head prism or directly carrying the lead
plug with hands is strictly prohibited.
※Otherwise it may cause broken cable, damage to the insulating layer or other failures.
Don’t touch the damaged optical cover or other glass directly with hands.
※Glass fragments may scratch hands.
Using power supply other than CCR and CCT is strictly prohibited.
※Other power supply may cause damage to light source or other component of the lighting
fixtures, or even malfunctions of power supply.
A frangible pole is equipped at the lower part of the lamp pole. During installation,
applying force onto it is strictly prohibited.
※Otherwise it may cause the frangible pole to be broken.
Non-professional electricians are strictly forbidden to maintain any electrical fault of the
lighting fixtures.
※It may damage any electrical component of the lighting fixtures or cause bigger fault.
Making sure that CCR is on power-off state before the installation or maintenance of the
lighting fixtures.
※Current surge produced during the installation of the lighting fixtures may cause damage
to light source.
Touching the lighting fixtures with wet hand is strictly prohibited.
※It may cause electric shock or other accident.

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1.3 Quality Assurance and Responsibility
Any defect in design, material or workmanship, which may occur during proper and normal
use over a period of one year from date of installation but less than 15 months from date of
shipment, or within the warranty period of the tender, will be repaired or preplaced by
manufacturer free of charge. The warranty doesn’t cover the failures resulting from lamp burnt out,
improper maintenance, installation or operation, or damages due to snow ploughs. Manufacturer
shall not be liable to any further claims or particularly claims for damages not affecting the goods
themselves.

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2.0 Introduction
The elevated runway guard light is used to warn the air pilot or driver of vehicle on the
taxiway that he will enter an operating runway.
2.1 Technical Specifications
Comply with the Attachment 14- Airport Requirements of ICAO Convention.
Federal Aviation Administration (FAA) AC150/5345-46B;
Comply with the provisions of the national standard of the People’s Republic of China GB/T
7256-2005 General Requirements for Lighting Fixtures of Civil Airport.
2.2 Application Environment
Altitude: below 4,000m;
Outdoor: -40°C ~ +55°C;
Relative air humidity: 95%, at (+24.5℃), the maximum humidity may be greater than 100%;
In rain, snow, ice and water;
Expose to corrosive salt atmosphere.
Basic earthquake intensity VII.

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2.3 Technical Features
Light intensity and color comply with the requirements.
Lighting fixtures flash 45-50 times/ min.
Several protection functions of the control circuit to avoid misoperation or damage to the
circuit due to other impacts.
Precision optical control and excellent optical performance.
Lighting fixtures meet the dimmable requirements.
Lighting fixtures have attractive appearance and excellent heat dispersion.
Lighting fixture has a split structure and the light body has a totally closed structure to reduce
the impurities and moisture to enter the lamp, enhancing the service life of the optical devices
of the lighting fixtures and reducing the maintenance times.
Light body is made of the aluminum alloy material and the fastener is made of the stainless
steel material, with good resistance to corrosion.
Precision machining of the frangible pole after thermal treatment makes its performance stable
and reliable.
High precision machining ensures the overall quality and precision of the lighting fixtures.
2.4 Technical Parameters
Current: 2.8A~6.6A, dimmable
Power: 2×100W
Lamp life: 1,000h
Average intensity (vertical: -8º～+8º, horizontal: -8º～+8º); Reach 4,000cd (3,000cd is required)
Weight of lighting fixture: 13.5kg

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2.5 Ordering Type
Type
EUL-RG= Elevated runway guard light
H= High intensity
L= Low intensity
Y= Yellow
Beam color
Power
Intensity

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2.6 Structure
2.6.1 Boundary Dimension
2.6.2 Main Components
Main components of the lighting fixture are shown in Figure below:
1. Light body assy
2. Connecting cable
3. Holder
4. Tether
5. Large washer
6. Frangible assy of guard light
7. Flange
8. Lead

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2.6.3 Structure Diagram of Light Body Assy
2.6.4 Structure Diagram of Holder Assy
1. Connecting cable
2. Holder
3. Circuit board
4. Cover plate of electric box
5. Tether
6. Lead
1. Front cover
2. Front glass
3. Adhesive
tape of front
cover
4. Filter
5. Glass
reflector
6. New light
body
7. Lamp holder
8. Lamp PK30d
9. Seal washer
of rear cover
10. Rear cover
11. Hinge pin of
rear cover
12. Check ring
D4
13. Front adjusting screw
14. Check ring
15. Hinge pin of light
body
16. Rear adjusting screw
17. Side lock screw
18. Base
19. Set screw
20. Fixed base of
terminal block
21. Metal waterproof
gland
22. A6 plug with cable
23. Light blocking panel

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3.0 Installation
Correct installation of lighting fixtures is very important for ensuring their normal work and
giving play to their functions. Make sure that they are installed by the professional.
Installing the lighting fixtures by the laypeople is strictly prohibited.
※Otherwise it may impact their normal function or cause greater failure.
3.1 Installation Methods
Installation method I: Floor installation
Installation method II: Coordinated with base L-867
It is suggested to cushion the isolation transformer for at least 100mm.
※Prevent accidental inflow into the deep bucket to make the isolation transformer to be
soaked in water.
Method 1: Direct floor installation; it is fixed on the cement foundation through the flange.
Method 2: Installation of L-867 deep bucket flange; lighting fixture may be installed on the
deep bucket base through a flange applicable to L-867 deep bucket base; G2 frangible pole is
directly installed onto the flange.

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3.2 Installation Steps
Unpacking to check whether the article quantity is correct and the lighting fixtures are
damaged. Please handle the lighting fixtures with care to avoid damaging the assy.
Clean the site especially the place contacting the lighting fixture flange.
Connect the lighting fixture flange with the isolation transformer box or floor.
Load the frangible pole into the flange. Clamp the hexagonal plane at the lower part for
screwing and fixation.
(Our standard tool wrench may be ordered, with the
ordering No. of 54101-01.)
When the frangible pole is screwed, a special tool must be used.
※Otherwise it may cause damage to the lighting fixtures or personal injury.
Wrench must be placed on the hexagonal plane under the V-shaped groove of the
frangible point for applying force.
※The frangible pole may be damaged or broken.
Connect A6 plug of the lighting fixture with the secondary connector A7 of the isolation
transformer.
Making sure to check whether A6 and A7 have good contact and good waterproof
performance.
※Otherwise it may cause failure of the lighting fixtures.
Load the lighting fixture assy into the frangible pole and lock the set screw.
During connection, the lead shall not be pressed by the lighting fixture flange.
※Otherwise it may cause inflow in the lighting fixture or other failures of the lighting
fixtures.
Frangible assy of guard light
Wrench

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3.3 Horizontal and Vertical Beam Angle Adjustment of Lighting Fixtures
3.3.1 Operating Units of Lighting Fixture Adjustment
3.3.2 Operating Unit of Calibrator Shown in Figure
1. Inclinometer
2. Inclinometer holder
3. Support plate
4. Lock screw
1. Light body
assy
2. Side set screw
3. Auxiliary
adjusting
screw
4. Front
adjusting
screw
5. Set screw of
base
6. Holder
7. Frangible set
screw
8. Flange

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3.3.3 Calibrator Installation
As shown in Figure, open the rear cover of the light body assy, three cylindrical bosses of the
calibrator are aligned with those of the light body and screw the set screws (4) to complete the
connection between the calibrator and light body assy.
3.3.4 Adjustment of Horizontal Beam Angle:
Before adjusting the horizontal angle of the lighting fixtures, reconfirm that the horizontal
angle index plate on the calibrator is aligned with the zero line of the angle indicating dial.
Gently unscrew three set screws on the lighting fixture assy base, adjust the focusing screw of
the ocular through rotating the lighting fixture towards left and right and observe the standard cross
through the ocular to make its central vertical line to be overlapped with the standard identification
pole and set the set screw of the base to complete the adjustment of the horizontal bean angle.
Angles corresponding to the front and rear grooves are shown in Figure below.

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3.3.5 Adjustment of Vertical Beam Angle:
Prior to calibration, the horizontal angle of the inclinometer shall be calibrated to 0º on the
horizontal slab.
Gently unscrew the side lock screw on the side of the lighting fixture, adjust the front and
rear adjusting screws on the light body, observe the angle value displayed on the inclinometer until
it reaches the design angle and lock the side lock screw to complete the adjustment of the vertical
beam angle.
Horizontal adjustment of the lighting fixture is an important part, which shall not be
omitted.
※Lighting fixtures without horizontal adjustment may impact the overall light
distribution effect of the taxiway.
Please use the horizontal calibrator designated by the manufacturer.
※Otherwise it may impact the horizontal adjustment effect of the lighting fixtures.

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4.0 Lamp and Control
This lighting fixture is directly connected with CCR through isolation transformer.
Lamp: 2×100W Pk30d preset focus lamp Isolation transformer: Power: 100W Current:
6.6A
4.1 Light Wiring Schematic Diagram
4.2 Light Intensity Adjustment and Control
Through CCR 1-5 levels (2.8A-6.6A) of output conversion, the light of this lighting fixture
may be adjusted. The lighting fixture intensity changes according to the curve specified by FAA.
Using power supply other than CCR and CCT is strictly prohibited.
※Other power supply may cause damage to light source or other component of the lighting
fixtures, or even malfunctions of power supply.
LED lamp
Secondary connector
Isolation transformer
Primary connector
Open circuit
monitoring
Guard light
Isolation transformer
Isolation transformer
Guard light

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5.0 Maintenance of Lighting Fixtures
Maintenance of lighting fixtures shall comply with Part 9: “Airport Maintenance Practice” of
ICAO’s Airport Service Manual and FAA’s AC150/5345-26 Maintenance of Visual Navaids
Equipment of Airport
5.1 Replace Lamp
Take out the lamp: Open the rear cover on the light body assy and pull down the lamp pin.
Hold the lamp tail with the thumb and index finger, move the semicircle groove at the lower part
of the lamp base backwards out of the lamp holder by gently raising it upwards to take out the
lamp.
When opening or closing the lighting fixture, pleas note the spring hinge.
※Otherwise it may cause personal injury.
Install the lamp: Hold the lamp tail with the thumb and index finger, the rectangular groove on
the upper part of the light base is aligned with the lower part of the jump ring, place the semicircle
groove at the lower part of the lamp base into the corresponding positioning boss of the lamp
holder by gently raising it upwards and insert the lamp pin into the fixed base and then cover the
rear cover.
Purchasing the electrical control circuit of other brands by user is strictly prohibited
without authorization.
※Otherwise it may impact the normal operation of the lighting fixtures.
When a lamp is installed, the cloth gloves shall be worn.
※Oil on the hand contaminating the lamp glass may cause crack of the lamp.
1. Light body
2. Lamp holder
3. Lamp
4. Rear cover
5. Hinge

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5.2 Daily Maintenance
Daily maintenance is as follows:
All set screws and tether connecting screws of the lighting fixtures.
Check whether the flange screw is firm and the frangible pole is normal.
Wipe the outer surface of the front glass with a clean and soft towel to keep the optical lens
bight and clean.
For the major lighting fixture failure, it is suggested to be maintained at the light station.
Taking down the lighting fixture prism on site is strictly prohibited without
authorization.
※Otherwise it may cause failure of the lighting fixture.
Dismounting this lighting fixture by the laypeople is strictly prohibited.
※Otherwise it may cause failure of the lighting fixture.
Disassembling the connecting pole and frangible pole is prohibited unless the
frangible pole is replaced.
※Otherwise it may damage the frangible pole.
Live maintenance of lighting fixtures is strictly prohibited and their maintenance is
prohibited when there is thunder or rain.
※Otherwise it may cause electric shock.