AIS IPW07I93S-A2-4RT-XPE User manual

American Industrial Systems – Atom™ Z510 Fanless Touch Panel PC User Guide Page 1
Table of Contents
1. Introduction------------------------------------------------------------------------------------------- 3
2. Important Instructions------------------------------------------------------------------------------4
2.1 Note on the warranty------------------------------------------------------------------------ 4
2.2 Exclusion of Accident Liability Obligation---------------------------------------------- 4
2.3 Liability Limitation / Exemption from the Warranty Obligation----------------------4
3. Safety Instructions----------------------------------------------------------------------------------- 5
3.1 Electrostatic Discharge (ESD)------------------------------------------------------------- 6
3.2 Grounding Methods--------------------------------------------------------------------------6
User Guide
Atom™ Z510 Fanless Touch Panel PC
7” IPW07I93S-A2-4RT-XPE

American Industrial Systems – Atom™ Z510 Fanless Touch Panel PC User Guide Page 2
The information contained in this document is subject to change without notice. This
document contains proprietary information that is protected by copyright © 2013
American Industrial Systems. All rights are reserved. No part of this document may be
reproduced, translated to another language, stored in a retrieval system, or transmitted by
any means, electronic, mechanical, photocopying, recording, or otherwise, without prior
written permission. Windows is a registered trademark of Microsoft, Inc. Other brand or
product names are trademarks of their respective holders.
American Industrial Systems, Inc.
http://www.aispro.com
The test results show that this device meets FCC rules. Those limits are set to protect residential areas
from harmful emissions from the devices. This device will produce, use and radiate radio frequency
energy. In addition, failure to follow the user manual in order to install or use this device might produce
harmful interference with radio communication. Foregoing this information does not guarantee that this
type of harmful interference will not occur in some special instances. The interference caused by this
device to radio or television signals may be verified by turning the device on and off. Any changes or
modifications to this TFT LCD would void the user’s authority to operate this device.
Important Recycle Instruction:
Lamp(s) inside this product contains mercury. This product may contain other electronic waste that can be
hazardous if not disposed of properly. Recycle or dispose in accordance with local, state, or federal Laws.
For more information, contact the Electronic Industries Alliance at WWW.EIAE.ORG. For lamp specific
disposal information check WWW.LAMPRECYCLE.ORG

American Industrial Systems – Atom™ Z510 Fanless Touch Panel PC User Guide Page 3
Table of Contents
1. Introduction ..................................................................................................................................... 6
2. Important Safety Instructions ..........................................................................................................7
2.1 Electrostatic Discharge (ESD) .............................................................................................................. 8
2.2 Grounding Methods............................................................................................................................8
2.3 FCC Statement.....................................................................................................................................8
2.4 Electromagnetic Capability .................................................................................................................8
2.5 Important LCD Information.................................................................................................................9
3. Packaging List.................................................................................................................................10
4. Product Description .......................................................................................................................11
4.1 General Information .........................................................................................................................11
4.2 Features ............................................................................................................................................11
5. Mechanical Drawings.....................................................................................................................12
6. Touch Screen Solution ...................................................................................................................13
6.1 Introduction to Resistive Touch Screen ............................................................................................13
7. Installing the Display......................................................................................................................14
7.1 Signal Cable .......................................................................................................................................14
7.1.1 VGA Signal Shielding Cable Connection .....................................................................................14
7.2 Input/output .....................................................................................................................................14
7.3 Starting the Panel PC.........................................................................................................................15
7.4 VESA Wall Mount Installation...........................................................................................................16
8. Motherboard .................................................................................................................................17
8.1 Motherboard Specifications .............................................................................................................18
8.2 Board Dimensions .............................................................................................................................19
8.3 Motherboard Installation..................................................................................................................20
8.3.1 Memory Module (SO-DIMM) Installation..................................................................................20
8.4 Input/Ouput Information..................................................................................................................20
8.4.1 12V DC-IN...................................................................................................................................20
8.4.2 Serial COM Ports ........................................................................................................................20
8.4.3 External VGA ..............................................................................................................................20

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8.4.4 Ethernet Interface......................................................................................................................20
8.4.5 USB Ports....................................................................................................................................20
8.4.6 Audio ..........................................................................................................................................20
8.5 Jumpers and Connectors...................................................................................................................21
8.6 Jumper Settings.................................................................................................................................22
8.6.1 JP1: Clear CMOS .........................................................................................................................22
8.6.2 JP2: IDE Master/Slave Selection.................................................................................................22
8.6.3 JP3: LVDS Voltage Select ............................................................................................................23
8.6.4 JP4: RS232/RS422/RS485 Selector.............................................................................................23
8.7 Connectors and Pin Assignment .......................................................................................................24
8.7.1 CN10: LVDS Connector...............................................................................................................24
8.7.2 CN12: Digital Panel Backlight Brightness Control ......................................................................25
8.7.3 CON13: Digital Panel Backlight Inverter Power .........................................................................25
8.7.4 CON16: D-SUB Dual Output .......................................................................................................25
8.7.5 IDE1: IDE Connector...................................................................................................................26
8.7.6 USB: USB PIN HEADER................................................................................................................26
8.7.7 PANEL Connector: Front Panel System Function Connector .....................................................26
8.7.8 CN15: Audio Connector .............................................................................................................26
8.7.9 CON18/CON19: External Power.................................................................................................27
8.7.10 Digital: Digital I/O Connector ...................................................................................................27
8.7.11 CON20: RS-422/RS-485 Header ...............................................................................................27
9. Graphic Driver Installation .............................................................................................................28
9.1 Standard CMOS Feature ...................................................................................................................28
9.2 Panel Resolution Setting ...................................................................................................................28
10. Chipset Driver Installation .............................................................................................................31
10.1 Standard CMOS Features ................................................................................................................31
11. Ethernet Driver Installation ...........................................................................................................32
11.1 Installation of Ethernet Driver ........................................................................................................32
12. Audio Driver Installation ................................................................................................................34
12.1 Installation of the Audio Driver.......................................................................................................34

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13. LCD Display Operation ...................................................................................................................35
13.1 Simple Troubleshooting Guide........................................................................................................35
13.1.1 Brief FAQ ..................................................................................................................................35
13.1.2 Additional Troubleshooting Chart: ..........................................................................................36
14. Appendix ........................................................................................................................................37
14.1 Cleaning the Monitor ......................................................................................................................37
14.2 Touch Screen Driver Installation.....................................................................................................38
14.3 RMA (Return Material Authorization) Service ................................................................................39

American Industrial Systems – Atom™ Z510 Fanless Touch Panel PC User Guide Page 6
Introduction
This user manual is designed for American Industrial Systems, Inc. Included is a comprehensive overview of
the systems designed by American Industrial Systems.
All rights are reserved. None of this document shall be duplicated, stored in a retrieval system, or
transmitted by all means, electronic, mechanical, photocopying, recording, or otherwise, without the
prior written permission of American Industrial Systems, Inc. No copyright or patent liability is assumed
with respect to the use of the information included herein. Although every precaution has been taken in
the preparation of this documentation, neither responsibility is assumed for errors or omissions by the
publisher and the author, nor is any liability assumed for damages caused by the use of the information
included herein.
The information in this documentation is subject to change without prior notice and does not stand for a
commitment on the part of American Industrial Systems, Inc.
The information included in this manual may be subject to technical changes especially due to constant
product upgrades.
The attached documentation does not involve any guarantee on the part of American Industrial Systems,
Inc. regarding technical processes described in the manual or any product characteristics specified in the
manual. American Industrial Systems, Inc. does not accept any liability for any printing errors or other
inaccuracies in the manual unless it can be proven that American Industrial Systems, Inc. is aware of such
errors or inaccuracies or that American Industrial Systems, Inc. overlooks these as a result of gross
negligence and American Industrial Systems, Inc. has failed to get rid of these errors or inaccuracies for
this reason.
American Industrial Systems, Inc. clearly informs the users that this manual only encloses a general
description of technical processes and instructions which may not be applicable in every single case. In
cases of doubt, please contact American Industrial Systems.
This manual is protected by copyright. All rights are reserved by American Industrial Systems, Inc. Copies
of all or part of this manual or translations into different languages may only be made with the prior
written consent. American Industrial Systems, Inc. points out that the information included in this manual is
constantly being updated in line with the technical changes and improvements made by American
Industrial Systems, Inc. to the products and thus this manual only reflects the technical status of the
products at the time of printing.
© 2013 by American Industrial Systems, Inc.

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Important Safety Instructions
This chapter also includes information on approval and interference inhibition of your unit. Please abide
by the warnings and instructions on the unit and in the manual. Please read these instructions carefully
before using the product and save it for later reference.
Follow all warnings and instructions marked on the product.
Unplug this product from the wall outlet before cleaning. Clean the product with a damp soft
cloth. Do not use liquid or aerosol cleaners as it may cause permanent damage to the screen.
Do not use this product near water.
Do not place this product on an unstable cart, stand, or table. The product may fall, causing
serious damage to the product.
This product should be operated from the type of power indicated on the marking label. If you are
not sure of the type of power available, consult your dealer or local power company.
This product is equipped with a 3-wire grounding type plug, a plug having a third (grounding) pin.
This plug will only fit into a grounding-type power outlet. This is a safety feature. If you are
unable to insert the plug into the outlet, contact your electrician to replace your obsolete outlet.
(For AC version only) Do not defeat the purpose of the grounding-type plug.
Do not allow anything to rest on the power cord.
Do not locate this product where persons will walk on the cord.
Never push objects of any kind into this product through cabinet slots as they may touch
dangerous voltage points or short out parts that could result in a risk of fire or electric shock.
Never spill liquid of any kind on the product.
Do not attempt to service this product yourself, as opening or removing covers may expose you to
dangerous voltage points or other risks and will void the warranty. Refer all servicing to qualified
service personnel.
Unplug this product from the wall outlet and refer servicing to qualified service personnel under
the following conditions:
When the power cord or plug is damaged or frayed. If liquid has been spilled into the
product.
If the product has been exposed to rain or water.
If the product does not operate normally when the operating instructions are followed.
Adjust only those controls that are covered by the operating instructions since improper
adjustment of other controls may result in damage and will often require extensive work
by a qualified technician to restore the product to normal operation.
If the product has been dropped or the cabinet has been damaged.
If the product exhibits a distinct change in performance, indicating a need for service.
The display system was built and tested by American Industrial Systems, Inc. in accordance to prescribed
safety conditions, and in a safe condition.
In order to retain this condition and maintain safe operation, the users must abide by the instructions and
warnings
The electrical installations in the room must not violate the requirements of the local (country-specific)
regulations.
The unit must be used in accordance with these instructions.
Pay close attention that there are no cables, especially power cables, in areas where ambulatory traffic
may interfere.
Only use the power cord supplied with the package. Don't use injured or damaged power cords.

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2.1 Electrostatic Discharge (ESD)
A sudden discharge of electrostatic electricity can damage electrostatic-sensitive devices or circuit.
Adequate packaging and grounding techniques are essential fundamentals to avoid damage. The
following precautions should be always taken:
1. Deliver printed circuit boards in electrostatic-safe containers such as cartons, boxes or anti-static
bags.
2. Keep electrostatic-sensitive parts in their containers until they reach an electrostatic-free station.
3. Follow adequate grounding when sensitive PCB’s, components, or assemblies are in close vicinity
of the unit.
4. Store electrostatic-sensitive PCB's in a protective packaging such as insulating foam.
2.2 Grounding Methods
Protect against electrostatic damage of the unit by taking the following preventative measures:
1. Cover workstations with approved anti-electrostatic material.
2. In order to guarantee that the operator is grounded, provide a wrist strap connected to the working
bench.
3. Properly ground tools and equipment.
4. For extra protection use anti-electrostatic mats, heel straps, or air ionizers.
5. Handle electrostatic-sensitive components, PCB's, and assemblies with care nearby the case or the
edge of the board.
6. Prevent contact with pins, leads, or circuitry.
7. Switch off power and input signals before plugging and removing connectors or testing equipment.
8. Keep the work area free from non-conductive materials such as ordinary plastic assembly aids and
Styrofoam.
9. Use field service tools with conductivity, such as screwdrivers, pliers, and vacuum cleaners.
10. Always put drives, PCB’s, and the like with the component-side down on the working bench.
2.3 FCC Statement
This equipment has been tested and found to comply with the requisites for a Class A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection from
harmful interference when the equipment is operated in commercial environments. This equipment
generates, uses, and radiates radio frequency energy, and if it is not installed and used in accordance with
the instruction manual it may cause harmful interference to radiofrequency communications. Operation of
this equipment in residential areas may cause harmful interference in which case the operator will be
required to correct the interference at his or her own expense.
2.4 Electromagnetic Capability
The display systems has been designed for industrial use. The most recent version of the EMC guidelines
(EMC Directive 2004/108/EC) are applied. If the users modify and/or add to the equipment (e.g.
installation of add-on cards), then the prerequisites for the CE conformity declaration (safety
requirements) may no longer be applicable.

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2.5 Important LCD Information

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Packaging List
Item
Description
Note
1 User Manual
1 CD for Touchscreen Drivers & Tools
1 Power Cord

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Product Description
4.1 General Information
AIS 7” inch (800 x 480 WVGA) IP65 fan-less panel PCs are reliable, durable, and provide plant
visualization and machinery manufacturing operations with vast selection of technologies and solutions
that help engineers develop user-friendly HMI interface, and enable low cost, small form factor
configurations with minimum number of components. AIS IP65 fan-less panel computers feature high-
performance Intel® Atom™ Processor Z510 1.1 GHz, in an industrial-grade LCD flat panel with resistive
touch screen technology and NEMA 4/4X front bezel. In order to minimize HMI development efforts,
designers want to develop scalable systems that can be easily upgraded as performance expectations
increase. Intel® Atom™ processor Z510, based on Intel’s revolutionary Intel® Atom™ microarchitecture,
offers a low-power and affordable solution for mid-range human machine interface without
compromising performance. At a low Thermal Design Power (TDP) of 2W, the Intel® Atom™ processor
Z510 contains the processing power to efficiently support HMI software-based encoders, providing
customers the flexibility to add features and upgrade their HMI solutions easily. AIS all-in-one fan-less
Panel PC device integrates an industrial PC and an operating display unit, into a winning combination of
ruggedness, performance, and brilliant display. The AIS IP65 panel PC choices meet a wide range of
manufacturing and process automation requirements.
4.2 Features
Flexible, reliable, and ruggedized for open platform HMI/SCADA
Windows-based, integrated CPU, RAM, data storage, USB, RS232, RS422/485 and Ethernet
ports
All steel construction designed for harsh and industrial environments
Supports Panel, Wall, and VESA arm mounting
Technical support for drivers, hardware, including troubleshooting procedures and general system
issues
Customer service and sales support for product selection, order management, and warranty status

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Mechanical Drawings

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Touch Screen Solution
6.1 Introduction to Resistive Touch Screen
The resistive touchscreens use a glass panel with a uniform resistive coating. A thick polyester coversheet
is tightly suspended over the top of the glass, separated by small, transparent insulating dots. The
coversheet has a hard, durable coating on the outer side and a conductive coating on the inner side.
When the screen is touched, the conductive coating makes electrical contact with the coating on the glass.
The voltages produced are the analog representation of the position touched. The controller digitizes these
voltages and transmits them to the computer for processing. The technology utilizes the bottom substrate
for both X and Y-axis measurements. The flexible coversheet acts only as a voltage-measuring probe.
This means the touchscreen will continue working properly even with non-uniformity in the cover sheet's
conductive coating. The result is an accurate, durable and reliable touchscreen that offers drift free
operation. The touchscreens are sealed against contamination and moisture. The coversheet is sealed to
the glass substrate with an industrial grade caulk. This prevents wicking of fluid between the coversheet
and glass. Also, the touchscreens are not air vented, thereby preventing fluid ingress through an air vent.
Brief Specifications:

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Installing the Display
7.1 Signal Cable
7.1.1 VGA Signal Shielding Cable Connection
1. Plug one end of the 15-pin signal cable to the video signal
connector at the rear end of the PC system and the other end of
the cable to your military display.
2. Secure the connectors with the screws on the cable connector at
both ends.
7.2 Input/output

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7.3 Starting the Panel PC
1. Connect the power to 12 V DC Power Supply to 3 pins Terminal Block (Phoenix Type)

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7.4 VESA Wall Mount Installation
This monitor conforms to the VESA Flat Panel Mounting Physical Mounting Interface standard which
defines a physical mounting interface for flat panel monitors. It also corresponds with the standards of flat
panel monitor mounting devices, such as walls and table arms. The VESA mounting interface is located
on the back of your monitor.
To mount the monitor on an UL-listed certified swing arm or other mounting fixture, follow the
instructions included with the mounting fixture to be used.

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Motherboard
The I931 SBC is integrated with Intel Z series processor and Intel US15W chipset. I931 is designed for use
with Intel’s mobile Intel® Atom Processor. Comparing to previous US15W chipset, Intel Atom Processor
with 45nm low power design enables down to 66% less average power consumption.
In peripheral connectivity, I931 SBC features with Mini-PCIe I/O ports, 1 IDE connectors and six Hi-Speed
USB 2.0 connectors. Additionally, I931 SBC build-in a 12V DC-IN power adapter.
Thus, the I931 SBC is designed to satisfy most of the applications in the rugged computer market, such
as Gaming, POS, KIOSK, Industrial Automation, and Programmable Control System. It is a compact design
to meet the demanding performance requirements of today’s business and industrial applications.
Function Block

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8.1 Motherboard Specifications

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8.2 Board Dimensions

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8.3 Motherboard Installation
8.3.1 Memory Module (SO-DIMM) Installation
The I931 Motherboard provides one 200-pin SODIMM slot. The socket supports up to 2GB DDR2
400/533 SDRAM. When installing the Memory device, please follow the steps below:
1. Step.1. Firmly insert the SO-DIMM at an angle into its slot. Align the SO-DIMM on the slot
such that the notch on the SO-DIMM matches the break on the slot.
2. Step.2. Press downwards on the SO-DIMM until the retaining clips at both ends fully snap
back in place and the SO-DIMM is properly seated.
8.4 Input/Ouput Information
8.4.1 12V DC-IN
The Motherboard allows plugging 12V DC-IN jack on the board without another power module
converter under power consumption by Intel Atom Z series Processor in US15W chipset.
8.4.2 Serial COM Ports
Two RS-232 connectors built in the rear I/O. One optional COM port support RS-422/485. When an
optional touch-screen is ordered with PPC, serial com port can be connected to a serial or an optional
touch-screen.
8.4.3 External VGA
The Motherboard has one VGA port that can be connected to an external CRT/ LCD monitor. Use VGA
cable to connect to an external CRT / LCD monitor, and connect the power cable to the outlet. The VGA
connector is a standard 15-pin D-SUB connector.
8.4.4 Ethernet Interface
The Motherboard is equipped with Realtek RTL8111B + Realtek RTL8111B chipset which is fully
compliant with the PCI 10/100/1000 Mbps Ethernet protocol. It is supported by major network
operating systems. The Ethernet ports provide two standard RJ-45 jacks.
8.4.5 USB Ports
Six USB devices (Four ports with pin headers) may be connected to the system though an adapter cable.
The USB ports support hot plug-in connections. We recommend that you should install the device driver
before you use the device.
8.4.6 Audio
The Audio 5.1 channel capabilities are provided by Realtek ALC888-GR chipset supporting digital audio
outputs. The audio interface includes Line-in/Line-out/Mic-in.