Alba PT-450 User manual

Polígono Ind. Bayas c/ Suzana Parc.134
09200 MIRANDA de EBRO (Burgos)
(+34) 947.34.78.20 ; (+34) 947.32.01.19

[email protected]s; www.alba.es
MANUAL DEL OPERADOR
/
USER´S MANUAL
·
INSTRUCCIONES DE MONTAJE,
USO Y MANTENIMIENTO
/ Installation, use and maintenance instructions
·
LISTAS DE REPUESTOS
/ Spare parts list
CONSERVE ESTE MANUAL PARA FUTURAS CONSULTAS
KEEP THIS GUIDE FOR FUTURE REFERENCE
Nº máquina
/Nb
: _ _ _ _ _ _ _ _ _
Modelo
/Model: _ _ _ _ _ _ _
_ _ _
Año de fab
. / Year: _ _ _ _ _ _ _ _
Conexión eléctrica:
/Electric connection: 
400 V. 50 Hz.
_ _
V. 60 Hz.
_ _ _ _ _ _ _
PLATAFORMA DE TRANSPORTE POR CREMALLERA
Rack and pinion transport platform
PT-450
ENGLISH
COPIA

Rack and pinion transport platform PT-450 USER’S MANUAL
 ALBA-MACREL GROUP, S.L. Pag. 1
IN EX
1. ESCRIPTION OF THE MACHINE ....................................................................................................................... 3
1.1 Introduction ......................................................................................................................................................... 3
1.2 Genera information ............................................................................................................................................. 4
1.3 Technica data ...................................................................................................................................................... 5
1.4 Main components ................................................................................................................................................ 6
1.5 Main dimensions .................................................................................................................................................. 8
1.6 Hoist safety devices ............................................................................................................................................ 11
1.7 Additiona data of the hoist ................................................................................................................................ 11
2. ASSEMBLY OF THE MACHINE……………………………………………………………………………………………………………………….13
2.1 Introduction ....................................................................................................................................................... 13
2.2 Hoist transport ................................................................................................................................................... 13
2.3 Machine erection procedure .............................................................................................................................. 15
Step 1 Site preparation and foundation ................................................................................................................... 15
Step 2 Base to ground positioning and fastening ..................................................................................................... 15
Step 3 Assemb y of cage and e ectric connection .................................................................................................... 16
Step 4 Erection of the mast ...................................................................................................................................... 17
Step 5 Insta ing mast anchorage ............................................................................................................................. 19
Step 6 Insta ing endtrack cams and fina mast ........................................................................................................ 21
Step 7 Assemb y of cab e tro ey / cab e ho der ....................................................................................................... 22
Step 8 Insta ing base enc osure ............................................................................................................................... 23
Step 9 Assemb y of anding doors ............................................................................................................................ 24
· SWINGING DOOR LANDING GATES (USUALLY TO SLAB) ........................................................................................ 24
· SLIDING DOOR LANDING GATES (USUALLY TO SCAFFOLD) .................................................................................... 26
Step 10 Test of parachute ........................................................................................................................................ 28
Step 11 Insta ing anding eve s cams ...................................................................................................................... 29
Step 12 Programming anding eve s ........................................................................................................................ 30
Step 13 Assemb y of crane for mast erection – OPTION .......................................................................................... 31
Step 14 Insta ing anding eve s ca system – OPTION ............................................................................................ 33
2.4 Dismant ing the hoist ......................................................................................................................................... 33
3. USING THE HOIST ........................................................................................................................................... 35
3.1 Introduction ....................................................................................................................................................... 35
3.2 Using “MANUAL” Mode ..................................................................................................................................... 36
· A) TRANSPORT PLATFORM PT-450-2V .................................................................................................................. 36
· B) TRANSPORT PLATFORM PT-450-1V ................................................................................................................... 37
3.3 Using “AUTO” Mode .......................................................................................................................................... 38
· AUTO MODE – SELECTOR “PERSONS” ................................................................................................................... 38
A) TRANSPORT PLATFORM PT-450-2V .................................................................................................................. 38
B) TRANSPORT PLATFORM PT-450-1V ................................................................................................................... 39
· AUTO MODE – SELECTOR “ONLY LOADS” ............................................................................................................. 40
3.4 Safety messages in disp ay ................................................................................................................................. 41
3.5 Emergency owering ........................................................................................................................................... 42
3.6 Checking hoist operation before commisioning ................................................................................................ 43
3.7 App ications and uses forbidden ........................................................................................................................ 43

Rack and pinion transport platform PT-450 IN EX
Pag. 2 Rev.1.0
4. SAFETY EVICE. PARACHUTE FPC-500 ........................................................................................................... 45
4.1 Introduction........................................................................................................................................................ 45
4.2 Features .............................................................................................................................................................. 46
4.3 Insta ing the parachute...................................................................................................................................... 47
4.4 Parachute testing ............................................................................................................................................... 48
4.5 Actions to take if safety device is activated ....................................................................................................... 50
4.6 Revision and rep acement of parachute ............................................................................................................ 50
5. MANTENANCE OF THE MACHINE .................................................................................................................. 51
5.1 DAILY Maintenance ............................................................................................................................................ 51
5.2 PERIODIC Maintenance schedu e ....................................................................................................................... 52
5.3 Instructions for troub eshooting ........................................................................................................................ 55
5.4 Maintenance record . ......................................................................................................................................... 56
5.5 Troub e record .................................................................................................................................................... 58
LOA WEIGHT CONTROL CALIBRATION INSTRUCTIONS
TEST CERTIFICATE
EC ECLARATION OF CONFORMITY
TÜV-PARACHUTE CERTIFICATE
ELECTRICAL SCHEME
ELECTRICAL PARTS
SPARE PARTS LIST
The user´s manua must be kept in good condition. This document contains 60 pages.
ALBA MACREL GROUP, S.L. reserves the right of incorporating contents or modifications at any time with the purpose of
improving both the machine and the information avai ab e on the same.
Copyrigth  ALBA-MACREL GROUP, S.L.
Rev.1.0: Ju y 2019

Rack and pinion transport platform PT-450 USER´S MANUAL
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1 DESCRIPTION OF THE MACHINE
1 1 Introduction
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Rack and pinion transport platform PT-450 DESCRIPTION OF THE MACHINE
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1 2 General information
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%   -!"$--$4 
" .  &    -$   !! -  ! !  #
"!!#$#"! "-"
!  
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•%  78for transsportingpersons and loads"&# 
"!)9!""&"5(+: 
!"!"#-# ; <" -!
-!transporting loads# 2-78"()
+. !# ! 
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•%  &$ 4# ""
•  "  -   -$ appointed personnel   " "!
" "  !$
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•%&      # $ ! authorized passengers  -$   "
""! "!
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•="4$competent and authorised technical
personnel, /!# "2""#&
  
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•% ""!-!"!  $!: 
 !"-"!-$instruded people
•%  """&"" -! 
! !  -           6    
!    !         -  .   
"-$! "-  - ""
-""



 WARNING SYMBOLS:






 
IMPORTANT SAFETY INSTRUCTIONS DURING INSTALLATION OR OPERATION IS TO
BE ENTERED IN TEXT BOXES LIKE THIS, INCLUDING THE WARNING SIGN

Rack and pinion transport platform PT-450 USER´S MANUAL
 9
1 3 Technical data
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ACOUSTIC DATA
A-weighted emission sound pressure level, LpAd <70dB
Place: Operation point

Rack and pinion transport platform PT-450 DESCRIPTION OF THE MACHINE
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1 4 Main components
ASSEMBLY EXAMPLE TRANSPORT PLATFORM
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Rack and pinion transport platform PT-450 USER´S MANUAL
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# 4  "! !."& 
  2 "! #!
11
2
2
2

Rack and pinion transport platform PT-450 DESCRIPTION OF THE MACHINE
B   &5)
1 5 Main dimensions
NIVEL ACCESO
ACCESS LEVEL
1
v
ANCLAJE/FIRST TIE: 3 - 4 m. 6 m.ANCLAJE / MAST TIE: MAX.
6 m.GUIA CABLE / CABLE GUIDE: MAX.
0,3 m.
1,1 m.
0, m.

Rack and pinion transport platform PT-450 USER´S MANUAL
 D
MAIN
DIMENSIONS TRASNPORT PLATFORM
360 mm.
620h1 = mm.
1100h = mm.
2020H = mm.
840W = mm.
1110 mm.
840W = mm.
1200W0 = mm.
1 0W1 = mm.
2370W2 = mm.
1620L1 = mm.
1240L = mm.
2420L2 = mm.

Rack and pinion transport platform PT-450 DESCRIPTION OF THE MACHINE
5)   &5)
SQUARE MAST
0
98
2
LANDING GATE WITH SLIDING D
OOR
LANDING GATE WITH SWINGING D
OORS
5,D( 
5F9 q

F9@
70 Kg
D@

Rack and pinion transport platform PT-450 USER´S MANUAL
 55
1 6 Hoist safety devices

8 #  electromagnetic brakes7!$"8"--4"!()+
7&(9M&"8# $!)5")(# 2
-8 ---!!"&!" -
8 !!  &H
8 ""## " #!&! #  
 #""" !2
8 !$# "!!!""## 
!8 "-$
8 #  ! "      !   #    4
&
8  4&"!&
8 "# - " !!$"
! +!
L8 4"&" &""
48 # "(&&(# ; <
8 Manual Emergency lowering  !"#!7"! 8
8 Safety device (Overspeed emergency brake -PARACHUTE-),  #"
8   ! 55   #     $ & " !    ! )9  
# "&"!&!"
8 !!!""&H
"8 78# 4"& !!!!!! 
$
1 7 Other hoist data

7C8 %=>."#   #""#""$
7CC8=-&5)))!  ! "2,9N4!!  



NOIS
E EMISSION DECLARATION




.



-



A
-
weighted emission sound pressure level, L
pA
:
F) F,
Values determined according to the acoustic test given in EN 12158-1 with use of basic international standards EN ISO 3744
y EN ISO 4871
Note:
Noise emission values and uncertainty represent un upper limit of the range in which the measured values are susceptible
to be present
T
emperatur
e
range for use
:
59NO,9N
Relative humidity
:
)MOD)M
Max height for installation
:
5)))
7CC8

Max wind speed
(SERVIC
E
):
F(@+ 
Max wind speed
(
ERECTION
):
,9@+ 
Max wind speed (OUT OF
SERVICE
*
):
5)@+ 
IN CASE OF NEED A SPECIAL CONFIGURATION OF MACHINE, OR MODIFICATION
OF STANDARD FEATURES, ASK THE MANUFACTURER FOR DRAWINGS WITH
SPECIFIC DIMENSIONS AND CHARACTERISTICS

Rack and pinion transport platform PT-450 DESCRIPTION OF THE MACHINE
,   &5)

Rack and pinion transport platform PT-450 USER´S MANUAL
 ALBA-MACREL GROUP, S.L. Pag. 13
2 ASSEMBLY OF THE MACHINE
2 1 Introduction
The following sec ion is dedica ed o he safely assembly of he machine. The ins alla ion of he hois can
only be performed by qualified personnel au horized o ravel on i .
I is impor an o follow he ins ruc ions in de ail , o avoid risks in he assembly and disassembly process.
The user is obliged o observe, by himself, and for hose working in he vicini y, all sources of addi ional
risk, and o comply wi h all applicable safe y s andards for he ype of equipmen used.
2 2 Hoist transport
The eleva or is supplied disassembled, unless specifically indica ed o herwise. For assembly of he
componen s and safe handling of he base assembly and a correc posi ioning on he ground using a crane
is needed.
WARNING:
TO MOUNT THE ELEVATOR SHALL BE USED PROTECTIVE EQUIPMENT AGAINST
FALLS FROM HEIGHT (ACCORDING TO EN 358:1993, EN 361:1993, EN 364:1993)
AND IN ANY CASE A PROTECTIVE HELMET FOR THE HEAD (ACCORDING TO EN
397:1995), PLUS ADDITIONAL MEANS OF PROTECTION
IMPORTANT:
FOR ASSEMBLY OF THE COMPONENTS AND MOUNTING THE
PLATFORM IT WILL BE USED A CRANE-TRUCK, OR IF AVAILABLE,
YOU CAN USE BUILDING CRANE-TOWER

Rack and pinion transport platform PT-450 ASSEMBLY OF THE MACHINE
Pag. 14 Rev.1.0
ASSEMBLY OF CAGE
USE A CRANE O FORKLIFT
TRANSPORT HOLDER
09
9 18
450 Kg

Rack and pinion transport platform PT-450 USER´S MANUAL
 ALBA-MACREL GROUP, S.L. Pag. 15
2 3 Machine erection procedure:
• Step 1 Site preparation and foundation
LOADS TO GROUND PT-450
Heigh (h) Hois weigh Base + mas Load TOTAL (EST.) TOTAL (DIN Cd: 1,7)
1
0 m
.
350 Kg.
380
Kg.
450 Kg.
1.180
Kg.
1 740
Kg
2
0
m.
640
Kg.
1.440
Kg.
2 000
Kg
3
0 m.
900
Kg.
1.700
Kg.
2 260
Kg
4
0 m.
1.160
Kg.
1.960
Kg.
2 520 K
g
5
0 m.
1.420
Kg.
2.220
Kg.
2 780 Kg
6
0 m.
1.680
Kg.
2.480
Kg.
3 040 Kg
7
0 m.
1.940
Kg.
2.740
Kg.
3 300 Kg
8
0 m.
2.200 Kg
3.000
Kg.
3 560 Kg
9
0 m.
2.460 Kg
3.260 Kg.
3 820 Kg
(*) For in ermedia es, add 26 kg / m. o able above.
• Step 2 Base to ground positioning and fastening
POSITIONING THE HOIST ON T
HE GROUND
INSTALLATION DETAILS
D
o
Drill diame er 10 mm
H
1
Minimum drill dep h 70 mm
H
nom
Min. moun ing dep h 42 mm
L Anchor leng h 50 mm
L
r
Screw leng h 30 N·m
BASE JACKS TO SOIL
FITTING TO GROUND RECOMENDATION
2250 mm.MIN:
1600 mm.MIN:
1080 mm.
REF:
u
420 mm.

Rack and pinion transport platform PT-450 ASSEMBLY OF THE MACHINE
Pag. 16 Rev.1.0
• Step 3 Assembly of motor group and electrical connection
CONNECTING LOAD CELL
3∼ 400/440V-50/60Hz 1∼ 230V-50/60Hz
L1 L2 L3 L1 L2 L3
ATTENTION:
CONNECT ELECTRICAL EQUIPMENT TO MAIN SWITCHBOARD, WITH SPECIAL
ATTENCTION TO LOAD CELL CONNECTION TO THE PROGRAMER
PLEASE, CONSULT THE SPECIFIC INSTRUCTIONS FOR ADJUSTING THE LOAD
DETECTOR PARAMETERS ON ANEX AT THE END OF THIS MANUAL
ONCE THE BASE GROUP IS INSTALLED, ACCORDING WITH PREVIOUS
INSTRUCTION HOIST CAN BE RUN UP FOR MAST COLUMN ERECTION
ATTENTION:
FOR HOIST POSITIONING IT´S REQUIRED A
MINIMUM SUPPORT AREA WITH DIMENSIONS
2 250 X 1 600 mm, INCLUDING CABLE BIN
MAKE SURE THE RESISTANCE OF THE GROUND TO
WITHSTAND THE MAXIMUM LOADS
TRANSMITTED BY THE PLATFORM
20%
20% 30 %
DISTRIBUCION DE PESO
/ Load distribution
P min : 10 Kg/cm 2
30 %
1º

Rack and pinion transport platform PT-450 USER´S MANUAL
 ALBA-MACREL GROUP, S.L. Pag. 17
Step 4 Erection of the mast
MAST TÉCHNICAL DATA
Weight: 39 Kg
Rack unión:
Welded
Mast screws:
(3x) Screw M12x90 DIN 931 8.8
Whaser A13 DIN 125
Self-locking nu M13 DIN 985
Torque (max):
85 N·m
IMPORTANT:
TO MOUNT THE MACHINE, AND FOR INSPECTION AND MAINTENANCE TASKS,
ALWAYS USE THE “MANUAL” MODE OF OPERATION (CAGE CONTROL)
SEE CHAPTER 3 BEFORE STARTING HOIST ERECTION
ATTENTION:
TO ASSEMBLE THE MASTS WILL USE, PREFERABLY A BUILDING SITE CRANE, OR
AN AUXILIARY DAVIT (OPTIONAL) NEVER MANIPULATE THE MASTS BY HAND
IT´S RECOMMENDED TO MOUNT SECTIONS OF 6 M (4 MODULES) ON THE
GROUND, AND FASTEN THE WHOLE GROUP TO THE MACHINE WITH THE HELP
OF A CRANE THE FIRST MAST OF THE MACHINE, COUPLED TO THE BASE FRAME,
INCLUDES THE NUMBER ID OF THE MACHINE

Rack and pinion transport platform PT-450 ASSEMBLY OF THE MACHINE
Pag. 18 Rev.1.0
85 N·m
MANUAL ASSEMBLY OF THE MASTS
COLUMN
UNION OF MASTS
ATTENTION:
FIT / REMOVE MAST AND SCREWS ALWAYS AT THE SAME TIME!
NEVER RAISE THE HOIST OVER A NON-SCREWED MAST MODULE!
THEN THERE IS HAZARD OF COLLAPSE AND SERIOUS INJURY!

Rack and pinion transport platform PT-450 USER´S MANUAL
 ALBA-MACREL GROUP, S.L. Pag. 19
Step 5 Installing mast anchorage
ANCHORAGE
ASSEMBLY
FIXING TO THE
SUPPORTING
STRUCTURE
30°
min.
1080
u
M12
TIRAR / PUSH TIRAR / PUSH
90°
90°
e
u 0,5 v
ATENCION:
IT IS IMPORTANT THAT THE BASE IS PERFECTLY LEVELED AND MAST CORRECTLY
VERTICAL ENSURE LEVELING TO AVOID FUTURE PROBLEMS