Alcatel One Touch Idol 6030D Technical manual

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Diablo
ONE TOUCH 6030D/X/A/N
Note: this manual is non-contractual and TCT Mobile Limited can modify it without prior notice on
the characteristics of described equipments.

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1.2 2013/6/20 Update software download process Jennifer Zhang
1.1 2013/5/24
Update warranty check part and correct
some other error Jennifer Zhang
1.0 2013/4/26 Add L2 E part Jennifer Zhang
0.4 2013-3-16
Updated disassemble process
according to CPM comment Jennifer Zhang
0.3 2013-2-21 Update L2 spare part list Jennifer Zhang
0.2 2013-1-31 Update according to CPM’s comment Jennifer Zhang
0.1 2012-12-28 Draft creation Jennifer Zhang
Rev.
Date
Modification description
Prepared By
Checked By
Approved By

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1 Level 2 repair process
Reassembly
Record in BIG
End
OK
Retest
OK
OK
Start
Visual Inspection
Warranty Check
Pretest & Failure confirm
SW Upgrade
Disassembly
L2 Repair
Retest
Function test
PCBA Replace
NG
NG
NG
Restore User Information
Back up user data

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2 Warranty Check and Visual Inspection
2.1 Warranty confirmation of L1
IMEI sticker check:
1) Power on the handset, enter *#06#
2) If the IMEI sticker in the back casing is not lost:
We should make sure that the IMEI number MUST be the same with the one on the
IMEI sticker; if not, it’s out of warranty policy
Humidity sensitive label
If humidity sensitive label is not good, the cell phone will be considered as out of
guarantee.
1). Liquid was detected by humidity sensitive label
2). There’re 3 pieces of humidity sensitive sticker. Please find positions of humidity
sensitive stickers from below.
①one humidity sticker is beside SIM2 card or T card.Open the SIM2 cover (ONE
TOUCH 6030D) or T card cover (ONE TOUCH 6030), you can see the humidity sticker
from outside;
②Other one
is beside audio jack hole on furnished back casing.

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2.2 Visual mechanical check
Mechanical warranties check items:
1) Corrosion
Corrosion on the USB connector, SIM connector, and other metal surfaces。
2) Hole (diameter > 1mm)
Holes on any surface, including the front casing, furnished frame, battery cover,
touch Lens, keypad…
3) Bump
Bumps (diameter > 1mm) on any surface, including front casing, decorate frame,
battery cover, touch Lens, keypad, etc.
4) Scratch
Scratches (length > 3mm) on any surface, including the front casing, decorate
frame, battery cover, touch Lens, keypad, etc.
5) Distortion
Bend, twisted or crushed on the h/s, cover/casing or connectors, etc.

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6) Broken
Touch broken, casing/cover broken, etc.
7) Dropped
Keypad tear off, touch lens, connectors dropped, etc.
8) Gap
External physical damage relating to abnormal use, like front case and frame
opened
9) Others
Damage caused by disassembly ,wrong part assembly, loss of components
Use in abnormal environment like high temperature causing plastic melts
2.3 Pretest
1) Check that the SIM card is set correctly.
2) Insert the battery.
3) Power on the cell phone.
4) If the cell phone cannot power on, visually check the condition of the battery
connector. Replace it if necessary.
5) If the cell phone asks to input NCK code, this means it is SIM locked and can only
be worked with dedicated SIM card. Use the correct SIM card.
6) Enter the phone code if necessary.
7) After the phone power on, test step by step with the auto test code:
Press *#2886# in dial screen and then you will see the interface displaying the
SW version. Select “Auto” to start the auto test, or select “MANU” to do the MMI
test manually.
If one of the test failed during “Auto” test mode, it will ask you “Restart?”, press
“YES” to restart the auto test from the first one and “NO” to exit the auto test, while
“NEXT” to continue the auto test.

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TRACABILITY Test
I. 1). “Auto” test mode: You can get some information such as PT, PFT, BW, MMI
and FT.
2). “MANU” mode: You can get information such as IMEI, CU-REF, PTH (PTM),
Data Code, BT address, etc.
II. Press “Pass” to continue.
TP1
I. “Please draw on the yellow area” according to instructions and it will show
“TEST RESULT: OK!”
II. Press “PASS” to continue.
TP2
III.“Please draw on the yellow area” according to instructions and it will show
“TEST RESULT: OK!”
IV.Press “PASS” to continue.
LCD MIRE
I. You will see the LCD display three colors - RED, GREEN and BLUE - if it
functions well;
II. Press “Pass” to continue.
LCD BLACK
I. You will see the LCD displays black if it functions well;
II. Press “Pass” to continue.
LCD GREYCHART
I. You will see the LCD displays greychart if it functions well;
II. Press “Pass” to continue.
LCD GREY LEVEL
I. You will see the LCD displays grey if it functions well;

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II. Press “Pass” to continue.
LCD WHITE
I. You will see the LCD displays white if it functions well;
II. Press “Pass” to continue.
KEYPAD.
I. Press the key displayed on the screen. The key on the screen will disappear
when you press it if it functions well;
II. Press “Pass” to continue;
KEYPAD & LCD BACKLIGHT
I. The keypad and screen backlight will be flashing if it functions well;
II. Press “Pass” to continue;
CAMERA LED
I. Camera LED light will turn on if it functions well
II. Press “Pass” to continue;
CHARGE LED
I. Charge LED will turn on if it functions well;
II. Press “Pass” to continue;
CAMERA
Press “Pass” to continue if the camera functions well;
CAMERA IMG FRONT
Press “Pass” to continue if front camera functions well;
AUDIO
I. Put the phone near to your ear and you will hear a voice prompt which
introduces some emergency call numbers if functions well
II. Press “Pass” to continue;
III.you will hear a voice prompt which introduces some emergency call numbers

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through speaker if functions well;
IV.Press “Pass” to continue;
VIBRATOR
I. You can feel the phone’s vibrating if it functions well;
II. Press “Pass” to continue
HEADSET
I. Insert headset according to the instruction and you will hear FM playing through
the headset and FM frequency will be displayed on the screen if it functions
well;
II. Press “Pass” to continue;
III.Remove headset according to the instruction and it will say “Headset tested” if
it functions well;
IV.Press “Pass” to continue;
USB
I. Insert USB cable, then it will say “USB:OK” “Charger:OK” and Charger LED will
also turn on if it functions well;
II. Remove USB cable according to instruction
III.Press “Pass” to continue;
COMPASS
I. “compass test start: move the phone in an 8 shape”
II. Press “Pass” to continue;
III.The compass will ways point north whatever the phone is put at which direction
if it functions well;
IV.Press “Pass” to continue
GENSOR
I. Put the handset up and towards up according to instruction;

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II. Put the handset “face up”, “face down” and towards “Down”, “Left”, “Right”
according to instruction; and it will enter into next test automatically if it
functions well;
LIGHT SENSOR
I. “ambient light” value will change according to the phone’s movement, and it will
say “dark:OK” “bright:OK” if it functions well;
II. Press “Pass” to continue;
PROXIMITY
I. Put the handset near to your face and then move it away from you face; then it
will say “near -> far:1” and “far->near:1” if it functions well;
II. Press “Pass” to continue;
SIM CARD
I. Insert SIM card and the phone will detect it if functions well;
II. Press “Pass” to continue;
MEMORY CARD (only ONE TOUCH 6030D supports external memory card and
has this test)
I. Insert memory card according to instruction and the phone will detect it if it
functions well;
II. Press “Pass” to continue;
BATTERY TEMP
I. It will display “Temp range: 20~50”, “current is xxx” and the value of “Battery
content”/ “Battery Voltage” if it functions well;
II. Press “Pass” to continue;
BT
Bluetooth will search automatically and it will display device address if it functions
well;
WIFI

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It will search for WIFI hotspot and display searched resulton the screen if it functions well;
GPS
It will run GPS and search for satellite, and then it will display info such as “PRN”,
“SUR”, etc. on the screen if it functions well;
CALL
I. You will hear a voice prompt which introduces some emergency call numbers if
functions well;
3 Battery
3.1 Battery information
1) Battery picture
2) Battery feature
3) Battery life.
Model Element Capacity
Battery Li Lithium 1800mAh

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The bellowing table shows the nominal battery life respectively in standby and talking mode.
These typical values are expressed in normal temperature with battery initially full charged
and under good ratio coverage. Battery range depends on the network characteristics, the
ambient temperature and particularly on movement.
Diablo Power
pack
Diablo /ONE TOUCH 6030D/X/A/N
Standby (Paging 5) Voice talking(Pmin with
DTX OFF)
Power pack
Lithium
428H(GSM 900MHZ) / 420H(GSM 850MHZ) /
428H(DCS) / 430H(PCS)
16H(GSM 900MHZ) /
17H(GSM 850MHZ) /
17.5H(DCS) /
17H(PCS)
* Pmin: minimum transmission power
** DTX: no transmission during period of silence
4) Battery charge time.
For a normally discharged battery which has not been stored for long time, the
charge time listed as below table.
Mode
Typical Charge time
Power pack Lithium
2.5H
Note:
■If the battery is new, charge it before use. Battery icon will appear after charging a
short time.
■If the battery is deeply discharged, battery icon will appear after charging several
minutes and accompany with a slight sound.
3.2 Battery test
1) Below table describes the various events related to a standard charger connected to a

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cell phone.
Diablo / ONE TOUCH
6030D/X/A/N
Cell phone status before
charger connected ON OFF
During charging
Display lights up and following battery icon displayed:
Sequential icon flashing:
After charging
(charger connected)
Following fixed battery icon display :
Table - Battery charge status on handset
2) If the display does not light on or battery icon does not flash when the charger or the cell
phone’s charge function is defective with mechanical or electronics.
In this case:
a) Replace the charger to charge.
■Confirm it works correctly or not.
b) Check the Charge connector on the cell phone.

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If it is damaged, repair the cell phone.
3.3Battery specifications
1) Battery pack electrical characteristics
Item Specification Remarks
Rated Capacity 1800mAh （min）0.2 C5A discharge 3.0V cut-off
Nominal voltage 3.8V
Charge Voltage 4.35V±0.05V 0~50℃
Discharge cut-off
Voltage 3.0V
Charging Method CC-CV mode
Constant voltage with limited
current
Charging Current
Standard charge : 0.5
C5A
Rapid charge: 1.0 C5A
Max. Charge Current 1.8A 1C5A
Rated Discharge
Current 0.2 C5A Discharge: -20~60°C , 85% RH
max
Operating
Temperature
Charge : 0~50
℃
, 90% RH max; Charge: 4.35V
Discharge : -20~60
℃
90% RH max;
2) Environment
Items Unit Mini Typ Max Conditions
Discharge
Temperature ℃-20 60
Storage
℃
-20
-20
-20 60
45
25
Less than 1 month
Less than 3 months
Less than 1 year
Relative
Humidity/ % 45 65 85 65±20%

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5.3 Disassembly process
The steps of disassembly ONE TOUCH 6030D/X/A are as below.
Step 1: open TF card cover and take off the screw beside TF card slot with screw driver.
Be careful not to scratch furnished back casing.
Plastic Flake
Tweezers
Hot wind gun
Screwdriver
Soldering iron
Camera Jig
suction cups

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Step2: pry up and swipe along the four edges of furnished back casing with plastic flake
to separate furnished back casing with furnished front casing.
Step 3: remove furnished sub PCBA from furnished front casing.
1) Take off the 5 screws with screw driver on furnished main antenna. Be careful not
to damage the 2 smaller screws highlighted by yellow boxes.
Then remove furnished main antenna from furnished sub PCBA.
It will make it easier to
separate furnished back
casing if start prying from
this side

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2) Separate RF cable and main FPC with furnished sub PCBA. And then use plastic
flake to separate and remove furnished sub PCBA from furnished front casing.
Step 4: remover speaker from furnished main antenna.

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Step5: remove furnished main PCBA from furnished front casing.
1) Separate LCD FPC, Main FPC, battery connector, side key FPC, TP FPC, power key FPC, main
camera FPC and proximity sensor FPC from furnished main PCBA with screw driver or plastic
flake.
Pry up vibrator from furnished front casing with screw driver; be careful not to damage vibrator.

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2) Remove RF cable; the RF connector is easily to be damaged. Please rotate the RF
cable head along below arrows’ direction horizontally before separate it from RF
connector. （NOTE: disassemble RF cable firstly from SUB PCBA）
3) Then take off screws the 6 screws (refer to the red boxes in the above picture) from furnished main
PCBA with screw driver.
Hold this head and
rotate it along with the
direction indicated by
the red and yellow
arrow

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Step 6: remove proximity sensor, receiver and main camera from furnished front casing.
NOTE: the receiver is easily to be damaged during disassembling. Please do not
disassemble the receiver if it is not necessary.
Step 7: remove sub camera from furnished main PCBA.
NOTE : be careful not to
damage this sticker when
removing audio jack cover
from main PCBA.