Alcolock ALCOLOCK GR User manual

Instruction manual
ALCOLOCK GR
ALCOHOL INTERLOCK
wireless
TM

Federal Communications Commission (FCC) Disclaimer
Changes or modications not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.
To comply with Radio Frequency (RF) exposure requirements, a separation distance
of at least 20 cm must be maintained between the antenna(s) of the Electronic Control
Unit (ECU) and all persons.
This device complies with Part 15 of the FCC rules. Operations are subject to the
following 2 conditions:
1. This device may not cause harmful interference
2. This device must accept any interference received, including interference that
may cause undesired operations
Industry Canada
This device complies with Industry Canada licence-exempt RSS standard(s).
Operation is subject to the following two conditions:
1. This device may not cause interference, and
2. This device must accept any interference, including interference that may cause
undesired operation of the device.
Le présent appareil est conforme aux CNR d’Industrie Canada applicables aux
appareils radio exempts de licence. L’exploitation est autorisée aux deux conditions
suivantes:
1. L’appareil ne doit pas produire de brouillage, et
2. L’utilisateur de l’appareil doit accepter tout brouillage radioélectrique subi,
même si le brouillage est susceptible d’en compromettre le fonctionnement.

Alcohol Countermeasure Systems Corp
60 International Boulevard
Toronto, Ontario M9W 6J2 CANADA
T [phone]
F [phone]
[email protected]
acs-corp.com
For service inquiries and the toll free number, refer to the Compliance Guide.
ACS, ALCOHOL COUNTERMEASURE SYSTEMS, ALCOLOCK and the “Molly”
are trademarks of Alcohol Countermeasure Systems (International) Inc. and are
used under license. Alcohol Countermeasure Systems is the trading style of Alcohol
Countermeasure Systems (International) Inc.
© 2011 - 2014 Alcohol Countermeasure Systems
The information disclosed in this document is the valuable property of Alcohol
Countermeasure Systems Corp. and all copyright and other proprietary rights to this
document are reserved. No reproduction of this document is permitted without the
prior written consent of Alcohol Countermeasure Systems Corp.

Indicator light
Display
Air vent
SIDE VIEWFRONT VIEW
ALCOLOCK GR DIAGRAM
USB port
The navigation button permits the selection of
options shown on the display.
Press Left, Right, Up, Down or Centre (Enter) on
the navigation button to select options, based on the
location on the display.
Mouthpiece
Navigation
button
Mouthpiece port

TABLE OF CONTENTS
Safety and precautions ........................................................1
Product prole ......................................................................2
Getting started ......................................................................3
Alcohol inuence on testing ..........................................3
Terms used in this manual ............................................3
Display icons .................................................................3
Fees ..............................................................................4
Installation .....................................................................4
Maintenance ..................................................................4
Operating temperature ..................................................4
Battery voltage and unit charging ..................................4
Handset sleep mode .....................................................5
Assistance .....................................................................5
Inserting the mouthpiece .....................................................5
Using the ALCOLOCK GR ...................................................6
Performing a test ...........................................................6
Results displayed ..........................................................7
Warm-up and standby (where applicable) .....................8
Restart without breath test ............................................8
Performing retests .........................................................9

Menu options ......................................................................11
Power down ................................................................11
Dates ...........................................................................11
Reset ...........................................................................12
Service ........................................................................12
Maintenance and troubleshooting ....................................13
Troubleshooting table ..................................................13
Service dates ..............................................................13
Service due ........................................................14
Service lockout ...................................................14
Error messages ..................................................15
Technical specications ....................................................17
Reset codes ................................................................17
Emergency override (where applicable) ......................17
Dealer service .............................................................17
Disposal of unit at end of service life ...........................17
Replacement parts ......................................................17
Service Record ...................................................................18
Index ....................................................................................19

ALCOLOCK GR1
SAFETY AND PRECAUTIONS
ALCOLOCK GR series of alcohol interlocks have been
designed for easy and safe operation. The device is to be
used only for the purposes specied herein. To help ensure
your safety, you must follow these precautions:
• Always use a clean mouthpiece for good hygiene and
to trap any foreign matter or excess moisture from the
breath sample
• Do not store mouthpieces in a cold area before use. This
will cause condensation to form in the mouthpiece and
droplets may enter the handset during the test
• Do NOT perform a breath test while the vehicle is in
motion. Complete a successful breath test before you
resume driving
• Do not eat, drink or smoke for at least 15 minutes
before the test. This could contaminate the breath
sample. Swish and swallow fresh water to remove any
contaminants from the mouth
• Avoid exposing the handset to direct sunlight for
extended periods of time
• If liquid spills onto the handset, remove with a cloth and
allow the handset to dry thoroughly. If there is substantial
moisture damage, do not activate the handset. Contact
your local service centre
• Keep all radio frequency transmitting devices
(such as mobile phones or laptops) away from
the ALCOLOCK GR unit to minimize interference,
particularly when performing a test
NOTE: The alcohol interlock WILL NOT shut your vehicle
off during operation.

INSTRUCTION MANUAL 2
PRODUCT PROFILE
ALCOLOCK GR series alcohol interlocks control the
normal operation of a vehicle through connections with the
power, starting and control systems. To start the vehicle,
the driver must provide a proper sample of breath with an
alcohol concentration (BrAC) below the preset limit. During
the operation of a vehicle, the driver will need to provide
additional breath samples to ensure continued compliance
with program requirements. The ALCOLOCK GR alcohol
interlock will not cause the vehicle motor to stop.
ALCOLOCK GR units consist of a handset that is the
link to the driver and an Electronic Control Unit (ECU) for
connection with the vehicle.
The ALCOLOCK GR handset may have a wired or wireless
connection to the ECU, depending on the version.
ALCOLOCK GR units are used in alcohol interlock programs
under the direction of a jurisdictional authority and are fully
compliant with international regulations for alcohol interlocks
being used in compliance programs.
WARNING!
• Do not open any enclosures. Doing so will
potentially damage the components within and void
the warranty
• Do not attempt to tamper with the installation or
circumvent the alcohol interlock. This is considered
a program violation
• Do not attempt to drive after consuming alcohol.
This is an unsafe practice and is considered a
program violation
• The ALCOLOCK GR device may engage a service
lockout if:
a. The scheduled service date is past due
b. An early/immediate recall has been triggered
and the device has not been serviced prior to the
lockout date indicated on the handset

ALCOLOCK GR3
GETTING STARTED
ALCOHOL INFLUENCE ON TESTING
WARNING! Drinking alcohol and eating foods containing
alcohol may cause a failed alcohol test.
Some factors that may affect the results of a test (because
of possible residual alcohol in the mouth) are consumption
of medicines, drops, gum, smoking and using mouthwash or
mouth spray. Rinsing the mouth with water and swallowing
after consumption of these products will remove possible
alcohol contamination.
Do not eat, smoke or drink for at least 15 minutes before
taking a test. Also, before taking a test, refrain from using
windshield washer uid for at least 10 minutes or using any
aerosol air fresheners, disinfectants, cologne, or perfume in
the vehicle, as these can also contain alcohol.
NOTE: The above list of factors that may affect the
results of a breath test is not exhaustive. There are
additional items that also may affect the results. Follow
this guide carefully to avoid incorrect results and consult
the service centre.
TERMS USED IN THIS MANUAL
• BrAC = Breath Alcohol Concentration
• BAC = Blood Alcohol Concentration
• Preset Limit = Set according to local regulations
• ECU = Electronic Control Unit
DISPLAY ICONS
The handset is in communication with the ECU.
There is no communication between the handset
and the ECU.
The power indicator is illuminated by 5 power
bars. Charge the handset if only 1 power bar
remains.

INSTRUCTION MANUAL 4
FEES
Drivers who are subject to an alcohol interlock program are
responsible for all installation and maintenance costs.
INSTALLATION
ALCOLOCK service centres are conveniently located and
an alcohol interlock may be installed while you wait by a
qualied installer in accordance with national regulations.
Installation must be done at an ALCOLOCK service centre.
You will receive full training on site, by qualied technicians.
MAINTENANCE
You must visit the service centre 30 days after installation.
You must also visit at monthly intervals thereafter, for
maintenance and data download. Monitoring appointments
typically take less than 20 minutes.
OPERATING TEMPERATURE
The ambient operational temperature range is -45 °C to
85 °C.
NOTE: The handset will warm up in about 15 seconds
at 20 °C, close to 1 minute at 0 °C and up to 3 minutes
at extreme cold temperatures (-20 oC) to be operational.
It would be benecial to keep the handset in a warm
environment, before use.
BATTERY VOLTAGE AND UNIT CHARGING
The vehicle battery supplies power to the ECU. The
ALCOLOCK GR ECU is suited for 12 and 24V batteries. The
vehicle battery voltage can range from 9 to 36V. The handset
can be charged using the DC car adapter. It can also be
charged at home, using the optional AC power adapter. At
very low temperatures, the handset should remain connected
to power with the DC car adapter.

ALCOLOCK GR5
HANDSET SLEEP MODE
The handset will automatically enter sleep mode shortly after
the ignition is switched off to conserve battery power.
To return the handset to an active mode:
1. Press the centre of the navigation button (hold for 4
seconds): the display will indicate Press UP button to
unlock.
2. Press upward on the navigation button: the display will
indicate Press DOWN to unlock.
3. Press downward on the navigation button to complete
the activation.
ASSISTANCE
Contact your Service Centre or toll free line whenever you
require assistance.
INSERTING THE MOUTHPIECE
When the handset is ready for a breath test,
remove the mouthpiece from the bag and
insert it as shown below:
• Insert a mouthpiece into the sampling
port on the upper left side of the
handset
• Slide the mouthpiece into place and turn
it slightly to secure
• Do a visual check to ensure that the
mouthpiece ts properly
WARNING! Using a contaminated mouthpiece could
affect the results of the breath test.

INSTRUCTION MANUAL 6
USING THE ALCOLOCK GR
PERFORMING A TEST
WARNING! DO NOT turn the ignition on. You must
provide a breath test rst. Turning the ignition key to the
on position will cause a “Turn off key” message on the
handset display and may result in a violation.
To activate the alcohol interlock, press the
centre of the navigation button (Enter):
(hold for 4 seconds) the display will indicate
Wait. This message will remain on the
display until the handset warms up.
If the alcohol interlock is connected to
power, but is in sleep mode, activate
the handset by pressing the navigation
button.
The display will indicate Blow for 4
seconds and the indicator light will glow
green when the handset is ready for a
breath test. The warm-up time may be
longer in cold temperatures.
NOTE: Do not store the mouthpiece in a
cold area before use.
Insert a clean mouthpiece.
NOTE: Do not eat, drink or smoke for at
least 15 minutes before the test. Swish
and swallow fresh water to remove any
contaminants from mouth.
Blow moderately and continuously into the mouthpiece and
then hum. The handset makes a tone to indicate proper
airow and hum. If you are not blowing correctly, a message
will appear on the display indicating the necessary corrective
action.
Stop blowing when the tone ends. The display will indicate
Wait as the breath sample is being analyzed.

ALCOLOCK GR7
RESULTS DISPLAYED
A beep tone sounds and the display indicates one of the
following messages:
1. Start motor - You have passed the
breath test and no alcohol has been
detected. You can start the vehicle
engine.
NOTE: You may start the engine
within a permitted time.
2. Caution - (i.e., BAC limit warning) You
have passed the breath test, but alcohol
(below the preset limit) has been
detected. You have two options:
a. Press CANCEL, wait 5 minutes and
try the test again if you are certain
there is no alcohol in your system.
b. Press CONFIRM to acknowledge that
you intend to drive with alcohol in
your system. The vehicle engine may
be started within the permitted time.
NOTE: You may proceed to drive, with the knowledge
that alcohol has been detected.
3. Lockout - The alcohol level detected
is at or over the preset limit. You may
NOT start the vehicle engine.
Lockout and a countdown timer are
displayed. Wait for the countdown to
nish before attempting another breath
test.
WARNING! Do not attempt another breath test until you
are certain that your alcohol level is under the preset
limit. A second failed test may result in a longer lockout
time. Refer to your Compliance Guide for actual program
requirements and details specifying program violations.

INSTRUCTION MANUAL 8
All breath test results are recorded in
memory and are downloaded during routine
monitoring appointments. Any instance of
alcohol detected in the breath samples may
be considered a program violation. Refer
to your Compliance Guide for program
conditions.
When you have started the vehicle engine,
Drive safely is displayed.
WARM-UP AND STANDBY (WHERE APPLICABLE)
If applicable, you can place the
ALCOLOCK GR device in warm-up mode
by pressing the centre navigation button.
Warm-up is displayed and the vehicle
engine can remain idle without requiring
another breath test for an allotted time
(refer to your Compliance Guide – default
is 30 minutes). After the allotted time, the
warm-up mode automatically terminates
or you can manually exit warm-up mode
by pressing the centre navigation button
or pressing the gas pedal. A retest is then
required. Depending on the jurisdictions, a
standby feature is similarly available.
RESTART WITHOUT BREATH TEST
If the vehicle engine is turned off for a short time, you can
restart it without providing another breath test. This safety
feature is helpful if the motor stalls. Refer to your Compliance
Guide for the restart time limit.
Before restarting the vehicle engine, observe one of the
following messages on the handset:

ALCOLOCK GR9
RESTART AVAILABLE
You can restart the vehicle engine without
providing another breath test.
To cancel the restart, select CANCEL by
pressing right on the navigation button.
BLOW FOR 4 SECONDS
The restart period has expired. You will
need to provide a proper breath sample to
start the vehicle engine.
PERFORMING RETESTS
Additional breath tests are required at random times to
ensure that the driver has not consumed alcohol since the
vehicle engine was started. Refer to your Compliance Guide
for more information.
The handset beeps and displays Retest.
Do NOT perform a breath test while the
vehicle is in motion. Complete a successful
breath test before you resume driving.
NOTE: The retest request timer provides sufcient time
for you to stop in a safe location.
Observe one of the following messages on the handset as
they apply:

INSTRUCTION MANUAL 10
DRIVE SAFELY
You have passed the breath test. You can
continue driving.
PULL OVER, TURN OFF MOTOR
The indicator light glows red.
You have failed the breath test. The alcohol
level detected is at or over the preset limit.
Park in a safe location and turn the vehicle
engine off.
When the vehicle engine is turned off,
Restart available will be displayed.This will
permit the vehicle engine to be restarted
if the vehicle must be moved to a safer
location.When the vehicle is parked in a
safe location, Restart available may be
cleared by pressing right on the navigation
button to select CANCEL.
Lockout and a countdown timer are
displayed. Wait for the countdown to nish
before attempting another breath test. You
cannot start the vehicle engine until a
proper breath sample has been provided.
NOTE: Refer to the Compliance Guide
for lockout times.
WARNING! Do not attempt another breath test until you
are sure that your alcohol level is under the preset limit.
A second failed test may result in a longer lockout time.
Refer to your Compliance Guide for actual program
requirements and details specifying program violations.

ALCOLOCK GR11
MENU OPTIONS
To access the menu options, press right on the navigation
button. The Main Menu contains the following menu options:
• Power down
• Dates
• Reset
• Service
NOTE: Not all options will be accessible.
POWER DOWN
This menu option is used to manually power down the
handset. Select MENU and press the centre of the navigation
button (Enter). A 3 second countdown will be displayed as
the handset powers down. If you do not wish to shut down
the handset at this time, select BACK by pressing left on the
navigation button.
To re-activate the handset, press the centre of the navigation
button (Enter) and hold for 3 seconds.
DATES
This menu option lets you view service dates and other
important dates and times. In the Main Menu, press
downward on the navigation button to select Dates and press
the centre of the navigation button (Enter). The following
dates are displayed:
• Current
• Last calibration
• Calibration expiry
• Service (your next scheduled service appointment)
• Service lockout (the date at which the unit will enter
service lockout)

INSTRUCTION MANUAL 12
RESET
This menu option is used by authorized service personnel
only; a service code is required to use this option.
SERVICE
This menu option is used by authorized service personnel
only; a service code is required to use this option.

ALCOLOCK GR13
MAINTENANCE AND
TROUBLESHOOTING
TROUBLESHOOTING TABLE
The following table lists basic problems that can occur, along
with their solutions. For other problems, contact your service
provider.
IF THE ALCOLOCK GR
DEVICE... YOU SHOULD...
Will not turn on Charge the handset
Displays an error code Refer to the “Error Messages”
section of this manual
Displays an Early or
Immediate recall Contact your service provider
Aborts a breath test Retry the test, or contact your
service provider
Is in Service lockout Contact your service provider
Requires service Contact your service provider
SERVICE DATES
After the installation of the ALCOLOCK GR unit, you will need
to return for follow-up appointments. Service appointments
are scheduled at regular intervals to verify accuracy and
download the events log. See your Compliance Guide for the
interval dates.