ALDI 4x4 TOUGH 22-72020 User manual

4WD ACCESSORIES
YEAR WARRANTY
1
AFTER SALES SUPPORT
www.4x4tough.com.au
[email protected]1300 883 104
MODEL:22-72020
09/22
AUS
W
2
709413
Modern vehicles are increasingly equipped with complex electronics and it is highly
recommended that these Driving lights are installed by a qualied automotive technician
to ensure that they are installed without aecting the vehicles electrical system.
7” DRIVING LIGHTS
& 22” LIGHT BAR SET
INSTRUCTION MANUAL
IMPORTANT:
V 1.2.1

2
Contents
Page
WARRANTY DETAILS ...............................................................................................................................................3
REPAIR AND REFURBISHED GOODS OR PARTS NOTICE .............................................................................4
WELCOME ..........................................................................................................................................................5
CONTENTS, SPECIFICATIONS, INTENDED USE ..............................................................................................6
WARNING SAFEGUARDS .......................................................................................................................................7
INSTALLING THE LED DRIVING LIGHTS & LIGHT BAR...............................................................................7-8
WIRING INSTALLATION......................................................................................................................................8-9
OVERVIEW OF LED DRIVING LIGHTS & LIGHT BAR..................................................................................... 10
TROUBLESHOOTING, CLEANING, MAINTENANCE & DISPOSAL ........................................................... 11

Warranty Details
7” DRIVING LIGHTS & 22”LIGHT BAR SET
REGISTER YOUR PURCHASE AT www.aldi.com.au/en/about-aldi/product-registration/ TO KEEP UP-TO-DATE WITH IMPORTANT PRODUCT INFORMATION
The product is guaranteed to be free from defects in workmanship and parts for a period
of 12 months from the date of purchase. Defects that occur within this warranty period, under
normal use and care, will be repaired, replaced or refunded at our discretion. The benets
conferred by this warranty are in addition to all rights and remedies in respect of the product
that the consumer has under the Competition and Consumer Act 2010 and similar state and
territory laws.
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law.
You are entitled to a replacement or refund for a major failure and for compensation
for any other reasonably foreseeable loss or damage. You are also entitled to have the goods
repaired or replaced if the goods fail to be of acceptable quality and the failure
does not amount to a major failure.
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MODEL: 22-72020 PRODUCT CODE: 709413 09/2022
[e-mail], www.4x4tough.com.au

7” DRIVING LIGHTS & 22”LIGHT BAR
AFTER SALES SUPPORT
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1300 883 104
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1
MODEL: 22-72020 PRODUCT CODE: 709413 09/2022
[e-mail], www.4x4tough.com.au

5
Satised customers have repeatedly attested to the positive outcome of a
simple phone call in resolving misunderstandings and gaining positive insight
into product usages.
This product is manufactured to the highest standards of safety and
performance and is backed by a 1 year warranty.
Please read instructions carefully before use.
Unless directions are followed physical injury or property
damage may result.
Save these instructions for future reference.
In the event you require assistance with your purchase please
contact one of our experienced customer service team on
1300 883 104, who will be happy to assist with your enquiry.
Congratulations on choosing to buy a 4X4 TOUGH® product.
WELCOME

Contents
Specications
1 x Pair 7” driving lights including mounting brackets
1 x 22” Light bar including mounting brackets
1 x Wiring harness kit including:
• 1 x 12V relay
• 1 x 24V relay
• 2 x piggyback connectors
1 x Instruction manual
1 x Warranty card
Intended Use
The 7” LED Driving Lights and 22” LED Light Bar Set have been designed for use in 4x4 o road journeys.
Modern vehicles are increasingly equipped with complex electronics and it is highly recommended that
these Driving lights are installed by a qualied automotive technician to ensure that they are installed
without aecting the vehicles electrical system. A qualied automotive electrician is trained to ensure the
installation will meet the ADR (Australian Design Rule) regulatory requirements within your state. The warranty
may be void in the event of incorrect installation using other than a licensed automotive technician.
The 7” Driving lights and 22” LED Light Bar set have not been designed for commercial, trade or industrial
applications. The warranty will be void if the lights are used under these circumstances.
Please read and understand this user guide before using the Driving Lights and Light Bar set to prevent
physical injury and / or property damage and save these instructions for future reference.
If you have any questions, our Customer service team are only a phone call away.
DESCRIPTION OF SYMBOLS
The rating plate on the product and within this manual show the following symbols. These represent IMPORTANT
information about the product or instructions for its use.
6
SPECIFICATIONS FOR THE 7" DRIVING LIGHTS
Lumen Output:
Single: 7500 Lumen
Pair: 15000 Lumen
Distance to 1 LUX(Pair) 1100m        
Input Voltage: 12V DC/24V DC
Input Wattage:
Single/Pair @ 12V: 108W/216W
Single/Pair @ 24V: 110W/220W
Current Draw:
Single/Pair @ 12V: 9A/18A
Single/Pair @ 24V: 4.6A/9.2A
LED Type Osram
IP Rating IP68
Colour Temperature: 6000K-6500K
Lens Material Polycarbonate
LED Light Measurement/Single 177.5 x 177.5 x 72mm
SPECIFICATIONS FOR THE LED LIGHT BAR
Lumen Output: 5173 Lumen
Distance to 1 LUX(Pair) 315m
Input Voltage: 12V DC/24V DC
Input Wattage:
@ 12V 72W
@ 24V 72W
Current Draw:
@ 12V 6A
@ 24V 3A
LED Type Osram
IP Rating IP68
Colour Temperature: 6000K-6500K
Lens Material Polycarbonate
LED Light Measurement/Single 565.2 x 73.4 x 65mm

7
Warnings And Safeguards
CAUTION. The product you have purchased emits a strong light and could cause an oncom-
ing driver of a vehicle to experience serious visual impairment if the light is illuminated and
directed into the path of another vehicle. For this reason, the lights must be connected in a
manner to ensure the remote control (acting as an independent switch) will ONLY work when
the main high beam lamps are in the “ON” position.
Set-up And Assembly / Installation
• CAREFULLY read and understand ALL safety information, warning and cautions relating to the use and installation of the
LED Driving lights and LED Light Bar.
• SERIOUS property damage and physical injury may result unless instructions are followed.
• NEVER look directly into the LED Driving Lights or LED Light Bar; LED lights illuminate to a greater distance than the
vehicles standard high beam, so be sure to take this into account when dimming the lights.
• The location of the LED Driving lights and LED Light Bar mounting position must NOT interfere with the normal opera-
tions of the vehicle and MUST NOT obstruct the vision of the driver.
• DO NOT connect the LED Driving Lights and LED Light Bar to a 240V power source.
• DO NOT connect the LED Driving Lights and LED Light Bar to a power source greater than 32V.
• ALWAYS take care when handling electrical wiring. Placing undue force on wiring and cables can result in internal
damage and may cause wiring to fail.
• Make sure the driving lights and light bar do not restrict airow to the radiator or obstruct the headlights, turn signals or
parker lights.
MOUNTING THE LED DRIVING LIGHTS AND LIGHT BAR
The Driving Lights must conform with State Regulations regarding the minimum and maximum
mounting height regulations from the ground and other specic requirements.
Both Driving Lights should be mounted at the same height and equal distance from the center of the vehicle.
The Light Bar should be mounted to the front of the vehicle symetrically towards the centre.
The Driving Lights and Light Bar must not obstruct headlights, turn signals or parker lights.
Installing The LED Driving Lights & Light Bar
NOTE: It is highly recommended to use a licensed automotive electrician to install the driving lights & light bar,
however if you choose to install the lights yourself, please follow the instructions bellow.
1. Select your preferred installation point on the vehicle.
2. Check for Air Bag Sensor location points in your vehicles handbook before commencing installation.
NEVER DRILL HOLES AT THESE LOCATIONS.
3. ENSURE the driving lights and light bar are positioned at the front of the vehicle, on the bumper bar, and tted
in such a way that the light emitted does not cause discomfort to the driver either directly or indirectly through
the rear view mirrors and / or other reective surfaces of the vehicle.
4. Ensure the additional lighting is securely tted to the vehicle to minimise the likely hood of injury to a person
making contact with the vehicle.
5. Additional driving lights including LED light bars MUST ONLY be able to be illuminated when the main beam
head lights HIGH BEAM switch is in the “LAMPS ON” position.
6. A maximum of four (4) driving lights, including LED light bars and LED Driving Lights can be tted to a vehicle
in addition to the vehicle’s main beam headlamps. Again, please check your state or territory regulations to
ensure you comply.

1. Check your vehicle’s user manual for information regarding installation and use of auxiliary lighting.
2. If battery disconnection is required, MAKE SURE you check the instructions in the vehicle’s user manual as
disconnecting the battery may aect the vehicle’s on-board computer system and other devices such as your
radio or clock which may require a code to reset. ALWAYS check the vehicle’s user manual recommendations
BEFORE disconnecting the vehicle’s battery.
WARNING. Disconnecting the battery may aect the vehicle’s computer systems.
3. Layout the wiring harness and familiarize yourself with the wiring diagram on page 10.
4. Locate the in-line fuse “D” open the top cap and remove the blade fuse.
5. Find a suitable place within the engine bay to mount the 12V relay “C” and inline fuse holder “D”.
Check to ensure that the RED (+) and BLACK (-) ring terminals can reach the battery “F”
CAUTION. DO NOT connect terminals to the battery at this stage.
Check that all the cables can reach their respective components from the chosen 12V relay mounting position.
Ensure that the cables are routed away from and heat sources and moving parts within the engine bay.
The 12V relay “C” should be mounted in an upright position protected from heat, sharp edges and moisture.
6. Unplug the wires from the back of the ON/OFF switch “H” noting which colour wire is connected to each
terminal. Select a suitable position on the lower dash board inside the vehicle to mount the ON/OFF switch “H”
making sure it is in easy reach of the driver.
NOTE. Mounting the ON/OFF switch “H” could require removal of a spare switch enclosure on
your vehicle’s dash board or making a small hole to t the ON/OFF switch “H” securely.
7. Remove the vehicle’s high beam wiring loom plug “B” from one of the vehicles headlights on the same side of
the vehicle that is closest to the mounted 12V relay “C” position.
Check the compatibility of the vehicle’s high beam plug “B” with the included piggy back connectors “A”
supplied with the driving lights and light bar. Your kit includes a HB3 and H4 piggyback connector.
8
Installing The LED Driving Lights & Light Bar (Continued)
NOTE: It is highly recommended to use a licensed automotive electrician to install the driving lights & light bar,
however if you choose to install the lights yourself, please follow the instructions bellow.
1. Select your preferred installation point on the vehicle.
2. Check for Air Bag Sensor location points in your vehicles handbook before commencing installation.
NEVER DRILL HOLES AT THESE LOCATIONS.
3. ENSURE the driving lights and light bar are positioned at the front of the vehicle, on the bumper bar, and tted
in such a way that the light emitted does not cause discomfort to the driver either directly or indirectly through
the rear view mirrors and / or other reective surfaces of the vehicle.
4. Ensure the additional lighting is securely tted to the vehicle to minimise the likely hood of injury to a person
making contact with the vehicle.
5. Additional driving lights including LED light bars MUST ONLY be able to be illuminated when the main beam
head lights HIGH BEAM switch is in the “LAMPS ON” position.
6. A maximum of four (4) driving lights, including LED light bars and LED Driving Lights can be tted to a vehicle
in addition to the vehicle’s main beam headlamps. Again, please check your state or territory regulations to
ensure you comply.
Wiring Installation
Refer to the wiring diagram on page 10 “overview of LED Driving lights and Light Bar installation” in conjunction
with following the steps below.

8. Connect the suitable piggyback connector “A” to the vehicle’s headlight.
9. Connect the piggyback connector “E” to the piggyback connector “A” referring to the diagram on page
10 as a guide.
10. Connect the vehicle’s high beam wiring loom plug “B” to the connector “A3” of the piggyback adaptor “A”
11. Connect the Splitter cable plugs “I” to each of the mounted LED Driving Lights & Light Bar “G”. When
connecting the Splitter cable plug, carefully route the insulated sleeved wire cables to make sure that are clear
of moving parts, sharp edges and heat sources.
12. Secure all excess wire to the vehicle using cable ties (not included). Again ensure that all cables and
connections are clear of moving parts, sharp edges and heat sources.
13. Run the wiring harness to the battery and attach the red to the positive terminal and the black to the
negative terminal. Make sure the cables are securely tightened.
14. Replace the inline fuse “D” which was previously removed prior to installation. Refer previous instruction 4.
9
Wiring Installation (Continued)
IMPORTANT. It is highly recommended that you engage a licenced automotive
electrician to install the driving lights if you are not familiar with automotive
electrical wiring.
IMPORTANT The LED Driving Lights and LED Light Bar MUST ONLY illuminate when
the main high beam head lamps are switched to the “Lamps ON” position in your
vehicle. Check that this is the case prior to driving your vehicle.
WARNING. Ensure that the installation and wiring including all cables and
components DO NOT come into contact with moving parts, sharp edges or hot
engine surfaces.

10
Battery(+)
connection
Battery(-)
connection
Fuse
12V RELAY
Red
Black
Black
A1. H4 Connector (or alternative connector)
A. Piggyback Cluster
B. Vehicle Highbeam Plug
A2. Connector to the LED wiring harness
A3. Connector to the vehicle wiring loom
C. 12 Volt Relay
D. In-line Fuse
E. Connector to H4 Cluster
F. Battery
G. LED Driving Lights & Light Bar
H. On / O Switch
I. Deutsch Splitter Cable Plug (x3)
J. Polycarbonate Lens Covers
F
D
E
FIREWALL
B
Run the dash rocker switch wiring
(H)from the relay through the
rewall and place the on/o
switch in a suitable position on
the dash board of your vehicle.
H
C
A1
A3
A2
A
From vehicle Wiring Loom
H4 OR HB3 PIGGYBACK ADAPTERS
HB3
H4
A2
A2
A1
A1
A3
A3
G
A
A
G
G
I
J
I
I
Overview of LED DRIVING LIGHTS & LIGHT BAR Installation & Components
24V Relay is also including in the kit
which can be used when installing
the LED Driving Lights on a vehicle
with a 24V operating system.
IMPORTANT! In the event the connectors
(A) are not compatible with your vehicle’s
connectors, we recommend going to an
authorised automotive electrician to
have a suitable connector for your
vehicle tted.

11
Troubleshooting
It is recommended to use a licensed automotive electrician if you are not familiar with
automotive electrical wiring. If you choose to conduct the installation of the LED Driving
Lights & Light Bar please pay close attention to the installation instructions.
HOW TO REVERSE THE POLARITY IN THE CONNECTION TO THE
PIGGYBACK CLUSTER (E)
1. Connector Plug (E) - with Black wire
on the top of the plug.
2. Connector Plug (E) - inside with flat
connectors.
3. With a small flat screwdriver push
the 2 retaining tabs downwards
inside the connector plug (E) to be
able to pull back the connectors.
4. Take the wires out and swap the
black and red wire over.
5. Using the small flat screw driver,
gentlypushthe retaining tabs
sufficiently to ensure they lock
securely when reinserted into the
plug. Refer (E)
6. Push in the wires one by one with
Red positioned on top and Black
positioned on the bottom until you
hear a click.
CLEANING
Clean the LED Driving Lights and the LED Light bar with mild detergent applied with a non-abrasive
sponge or cloth.
MAINTENANCE AND SERVICING
Regularly inspect condition of the wiring and ensure the connectors are securely joined.
Keep the battery terminals clean and free from corrosion.
DISPOSAL - Check with your local council for recycling advice.
In the event the LED Driving Lights & Light Bar do not work, a common cause is
incompatible
polarity. This can be remedied by reversing the polarity as
illustrated in the instructions below.