ALDI Workzone Titanium HM80MP User manual

1700w
SLIDING MITRE SAW
Original operating manual

Contents of box
Handling pictures ----O7
Explanation of the symbols on the equipment .
lntroduction .
layout .
Scope of delivery .---.r2
lntended use .-------
Safety regulations .--_13
Before starting the equipment .
Assembling and operation
Maintenance
Storage .
Electrical connection
Disposal and recycling .
Troubleshooting .
Warranty Details
.26
Repair and Refurbished Goods or Parts Notice
29

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Contents of Box
{lt
2
3'
4
5
6
v
8
1 x Sliding Miter saw
1 x Clamping device
2 x Workpiece support
1 x Dustbag
1 x Allen key
3 x LR44 Battery : (pre-installed)
1 x lnstruction manual
1 x Warranty card

1700W Sliding Miter Saw
Warranty Details
REGlSnn Y0UR PUKHISI AT wuw.aldi.ron,adery'abort-aldi/pmdut-Egindiod I0 I(EEP UP-TGDIII llllll ilmnlAilf PR0llUC lXI0RilAn0t
The product is guaranteed to be free from defects in workmanship and parts for a period
of 50 months from the date of purchase. Defects that occur within this warranty period, under normal
use and care, will be repaired, replaced or refunded at our discretion. The benefits conferred by this
warranty are in addition to all rights and remedies in respect of the product that the consumer has
under the Competition and Consumer Act 2010 and similar state and territory laws.
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law.
You are entitled to a replacement or refund for a major failure and for compensation
for any other reasonably foreseeable loss or damage. You are also entitled to have the goods
repaired or replaced if the goods fail to be of acceptable quality and the failure
does not amount to a major failure.
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Repair and Refurbished Goods
or Parts Notice
Unfortunately, from time to time, faulty products are manufactured which need to be returned
to the Supplier for repair.
Please be aware that if your product is capable of retaining user-generated data (such as files
stored on a computer hard drive, telephone numbers stored on a mobile telephone, songs
stored on a portable media player, games saved on a games console or files stored on a USB
memory stick) during the process of repair, some or all of your stored data may be lost.
We recommend you save this data elsewhere prior to sending the product for repair.
You should also be aware that rather than repairing goods/ we may replace them with
refurbished goods of the same type or use refurbished parts in the repair process.
Please be assured though, refurbished parts or replacements are only used where they
meet ALDI's stringent quality specifications,
lf at any time you feel your repair is being handled unsatisfactorily, you may escalate your
complaint. Please telephone us on L300 855 831 or write to us at:
RossMac Pty, Ltd.
P.O. Box 251, Essendon North, Victoria, 3041
Telephone: [phone] (Monday - Friday 8:30am-6:00pmf
Email: [email protected],au
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Explanation of HMSOMP
Explanation of Symbols
Caution - Read the operating instructions to reduce the
risk of inquiry!
Wear ear-muffs. The impact of noise can cause damage
to hearing
Wear a breathing mask Dust which is injurious to health
can be generated when working on wood and other ma-
terials.
Wear safety goggles. Sparks generated during working or
splinters, chips and dust emitted by the device can cause
loss of sight.
lmportant! Risk of injury Never reach into the running saw blade!
A
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oo nor.h lnb bhl
-'ffi#ffi:''-
Attention ! Laser radiation
Do not stare into the beam!
Protection class ll
DANGER if swallowed
WARNING: Keep batteries out of reach of children. Swal-
lowing may lead to serious injury or death in as little as 2
hours due to internal burns lf swallowed, go straight to a
hospital emergency room. Dispose of used batteries imme-
diately
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HMSOMP
l. lntroduction
Congratulations on choosing to buy a WORKZONE TITANIUM@ product.
All products brought to you by WORKZONE TITANIUM@ are manufactured to the
highest standards of performance and safety, and as part of our philosophy of cus-
tomer service and satisfaction, are backed by our comprehensive 5 Year Warranty.
We hope you will enjoy using your purchase for many years to come.
Note:
According to the applicable product liability law the manufacturer of this device is not
liable for damages which arise on or in connection with this device in case ot
. improper handling,
. non-compliance with the instructions for use,
. repairs by third party, non-authorised skilled workers,
. installation and replacement of non-original spare parts,
. rmproper use,
. failures of the electrical system due to the non-compliance with the electrical
specifications and regulations.
Recommendations:
Read the entire text of the operating instructions prior to the assembly and operation
of the device
These operating instructions are intended to make it easier for you to get familiar
with your device and utilise its intended possibilities of use.
The operating instructions contain important notes on howto work safely, properly
and economically with your machine and howto avoid dangers, save repair costs,
reduce downtime, and increase the reliability and working life of the machine.
ln addition to the safety regulations contained herein, you must in any case comply
with the applicable regulations of your country with respect to the operation of the
machine.
Put the operating instructions in a clear plastic folder to protect them from dirt and
humidity, and store them near the machine The instructions must be read and
carefully observed by each operator prior to starting the work. Only persons who
have been trained in the use of the machine and have been informed on the related
dangers and risks are allowed to use the machine. The required minimum age must
be met.
ln addition to the safety notes contained in the present operating instructions and
the special regulations of your country, the generally recognised technical rules for
the operation of identically constructed machines must be observed.
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Layout
HMSOMP
ll. Layout (Fig. 1-19)
1. Handle
2. ON/OFF switch
3. Release lever
4. Saw spindle lock
5. Machine head
6. Movable blade guard
7. Saw blade
8. Clamping device
9. Workpiece support
10. Locking screw for workpiece support
11. Table insert
12. lndexed position lever
13. Locking lever
14. Pointer
15. Scale
'16. Turntable
'17. Fixed saw table
18 Fence
19. Scale
20. Pointer
2't. Sawdust bag
22 Set lever
23. Locking screw for drag guide
24 Fastening bolt
25. Drag guide
26. Screw for cutting depth limiter
27. Stop for cutting depth limiter
28. Movable fence
29 Set screw for moveable fence
30. Adjustment screw (90')
31. Adjustment screw (45')
32. Flange screw
33. Outer flange
34. Laser
35. ON/OFF switch for laser
36. Battery compartment
37. Battery compartment cover
38. Screw
39 lnnerflange
40 Guide bar
41 Spring
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of delivery/lntended use HMSOMP
42. Switch for switching speeds
a) 90' angle gauge (not supplied)
b) 45' angle gauge (not supplied)
c) Allen key, 6 mm
d) Counter nut for adjustment screw
lll. Scope of delivery
1700W Sliding Mitre Saw
1 x Clamping device (8)
2 x Workpiece support (9)
1 x Dust bag (21)
1 x Allen key (c)
3 x LR44 Battery : (pre-installed)
1 x Operating manual
. Open the packaging and remove the device carefully
. Remove the packaging material as well as the packaging and transport bracing
(if available)
. Check that the delivery is complete
. Check the device and accessory parts for transport damage
. lf possible, store the packaging until the warranty period has expired.
A Attention!
The device and packaging materials are not toys!
Children must not be allowed to play with plastic bags, film and small parts!
There is a risk of swallowing and suffocation!
lV. lntended use
The trim, mitre and bevel saw is used to mitre wood, materials similar to wood,
plastics and non-ferrous metals, with the exception of magnesium and alloys con-
taining magnesium, according to the machine size.
Warning! The supplied saw blade is only intended fdrthe sawing of wood! Do not
use this blade for the sawing of plastic!
The equipment is to be used only for its prescribed purpose. Any other use is
deemed to be a case of misuse The user / operator and not the manufacturer will
be liable for any damage or injuries of any kind caused as a result of this.
The equipment is to be operated only with suitable saw blades. lt is prohibited to use
any type of cutting-off or grinding wheel.
To use the equipment properly you must also observe the safety information, the
assembly instructions and the operating instructions to be found in this manual.
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HMSOMP lntended use/Safety
All persons who use and service the equipment have to be acquainted with this
manual and must be informed about the equipment's potential hazards lt is also
imperative to observe the accident prevention regulations in force in your area.
The same applies for the general rules of health and safety at work.
The manufacturer will not be liable for any changes made to the equipment nor for
any damage resulting from such changes. Even when the equipment is used as
prescribed it is still impossible to eliminate certain residual risk factors. The fol-
lowing hazards may arise in connection with the machine's construction and
design:
. Contact with the saw blade in the uncovered saw zone.
o Reaching into the running saw blade (cut injuries).
. Kick-back of workpieces and parts of workpieces.
r Saw blade fracturing
o Catapulting of faulty carbide tips from the saw blade.
. Damage to hearing if ear-muffs are not used as necessary.
. Harmful emissions of wood dust when used in closed rooms.
Please note that our equipment has not been designed for use in commercial,
trade or industrial applications. Our warranty will be voided if the equipment is
used in commercial, trade or industrial businesses or for equivalent purposes.
V. Safety regulations
Attention! The following basic safety measures must be observed when using
electric tools for protection against electric shock, and the risk of injury and flre
Read all these notices before using the electric tool and keep the safety instruc-
tions for later reference.
Safe work
1 Keep the work area orderly
- Disorder in the work area can lead to accidents.
2 Take environmental influences into account
- Do not expose electric tools to rain.
- Do not use electric tools in a damp or wet environment
- Make sure that the work area is well-illuminated.
- Do not use electric tools where there is a risk of.fire or explosion.
3 Protect yourself from electric shock
- Avoid physical contact with earthed parts (e g pipes, radiators, electric rang-
es, cooling units).
4 Keep children away
- Do not allow other persons to touch the equipment or cable, keep them away
from your work area.
5 Securely store unused electric tools
- Unused electric tools should be stored in a dry, elevated or closed location
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Safety regulations HMSOMP
out ofthe reach of children.
6 Do not overload your electric tool
- They work better and more safely in the specified output range.
7 Use the correct electric tool
- Do not use low-output electric tools for heavy work.
- Do not use the electric tool for purposes for which it is not intended. For ex-
ample, do not use handheld circular saws forthe cutting of branches or logs.
- Do not use the electric tool to cut flrewood.
I Wear suitable clothing
- Do not wear wide clothing or jewellery, which can become entangled in mov-
ing parts.
- When working outdoors, anti-slip footwear is recommended
- Tie long hair back in a hair net
9 Use protective equipment
- Wear protective goggles.
- Wear a mask when carrying out dust-creating work.
10 Connectthe dust extraction device if you will be processing wood, materials
similar to wood, or plastics
- ATTENTION! The dust extractor must not be connected when processing
metals. Risk of fire and explosion due to hot swarf or flying sparks! When
processing metals, also remove the dust bag (21).
- lf connections for dust extraction and a collecting device are present, make
sure that they are connected and used properly.
- When processing wood, materials similarto wood, and plastics, operation
in enclosed spaces is only permitted with the use of a suitable extraction
system.
ll Do not use the cable for purposes forwhich it is not intended
- Do not use the cable to pull the plug out of the outlet Protectthe cable from
heat, oil and sharp edges
12 Secure the workpiece
- Use the clamping devices or a vice to hold the workpiece in place. ln this
manner, it is held more securely than with your hand.
- An additional support is necessary for long workpieces (table, trestle, etc.) in
order to prevent the machine from tipping over.
- Always press the workpiece firmly against the working plate and stop in
order to prevent bouncing and twisting of the workpiece
13 Avoid abnormal posture
- Make sure that you have secure footing and always maintain your balance.
- Avoid awkward hand positions in which a sudden slip could cause one or
both hands to come into contact with the saw blade.
14 Take care of your tools
- Keep cutting tools sharp and clean in order to be able to work better and
more safely.
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HMSOMP Safety reg
- Follow the instructions for lubrication and for tool replacement
- Checkthe connection cable of the electrictool regularly and have it re-
placed by a recognised specialist when damaged.
- Check extension cables regularly and replace them when damaged.
- Keep the handle dry, clean and free of oil and grease.
15 Pull the plug out of the outlet
- Never remove loose splinters, chips or jammed wood pieces from the run-
ning saw blade.
- During non-use of the electrictool or priorto maintenance and when replac-
ing tools such as saw blades, bits, milling heads.
- When the saw blade is blocked due to abnormal feed force during cutting,
turn the machine off and disconnect it from power supply. Remove the work
piece and ensure that the saw blade runs free. Turn the machine on and
start new cutting operation with reduced feed force
16 Do not leave a tool key inserted
- Before switching on, make sure that keys and adjusting tools are removed.
17 Avoid inadvertent starting
- Make sure thatthe switch is switched off when plugging the plug into an
outlet.
l8 Use extension cables for outdoors
- Only use approved and appropriately identified extension cables for use
outdoors.
- Only use cable reels in the unrolled state
19 Remain attentive
- Pay attention to what you are doing. Remain sensible when working. Do not
use the electric tool when you are distracted.
20 Check the electric tool for potential damage
- Protective devices and other parts must be carefully inspected to ensure
thatthey are fault-free and function as intended priorto continued use of the
electric tool
- Check whether the moving parts function faultlessly and do not jam or
whether parts are damaged. All parts must be correctly mounted and all
conditions must be fulfilled to ensure fault-free operation of the electric tool.
- The moving protective hood may not be fixed in the open position.
- Damaged protective devices and parts must be.properly repaired or re-
placed by a recognised workshop, insofar as nothing different is specified in
the operating manual.
- Damaged switches must be replaced at a customer service workshop
- Do not use any faulty or damaged connection cables.
- Do not use any electric tool on which the switch cannot be switched on and
off
21 ATTENTION!
- Exercise elevated caution for double mitre cuts.
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Safety regulations HMSOMP
22 ATTENTION!
- The use of other insertion tools and other accessories can entail a risk of
rnJury.
23 Have your electric tool repaired by a qualified electrician
- This electric tool conforms to the applicable safety regulations. Repairs may
only be performed by an electrician using original spare parts. Otherwise
accidents can occur
ADDITIONAL SAFETY INSTRUCTIONS
1 Safety precautions
- Warning! Do not use damaged or deformed saw blades.
- Replace a worn table insert.
- Only use saw blades recommended by the manufacturerwhich conform to
EN 847-1.
- Make sure that a suitable saw blade for the material to be cut is selected.
- Wear suitable personal protective equipment This includes:
- Hearing protection to avoid the risk of becoming hearing impaired,
- Respiratory protection to avoid the risk of inhaling harmful dust,
- Wear gloves when handling saw blades and rough materials Carry saw
blades in a container whenever practical.
- Wear goggles. Sparks generated during work or splinters, chippings and
dust coming from the device can lead to loss of eyesight
- Connect a dust collecting device to the electric tool when sawing wood. The
emission of dust is influenced, among other things, by the type of material to
be processed, the significance of local separation (collection or source) and
the correct setting of the hood/guide plates/guides.
- Do not use saw blades made of high-speed alloy steel (HSS steel)
2 Maintenance and repair
- Pull out the mains plug for any adjustment or repair tasks.
- The generation of noise is influenced by various factors, including the
characteristics of saw blades, condition of saw blade and electric tool. Use
saw blades which were designed for reduced noise development, insofar
as possible Maintain the electric tool and tool attachments regularly and if
necessary, initiate repairs in orderto reduce noise
- Report faults on the electric tool, protective devices or the tool attachment to
the person responsible for safety as soon as they are discovered
3 Safe work
- Only use saw blades for which the maximum permissible speed is not lower
than the maximum spindle speed of table saws and which are suitable for
the materialto be cut
- Make sure that the saw blade does not touch the turntable in any position by
pulling out the mains plug and rotating the saw blade by hand in the 45' and
90' position lf necessary, readjust the saw head
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lationsHMSOMP Safety regu
- When transporting the electric tool, only use the transport devices. Never
use the protective devices for handling or transport.
- Make sure thatthe lower part of the saw blade is covered during transport,
e.g. by the protective device
- Be sure to only use spacers and spindle rings specified by the manufacturer
as suitable for the intended purpose.
- The fioor around the machine must be level, clean and free of loose parti-
cles, such as chips and cutting residues
- Do not remove any cutting residues or other parts of workpieces from the
cutting zone while the machine is running and the saw unit is not at rest.
- Make sure that the machine is always secured on a workbench or a table if
at all possible.
- Support long workpieces (e.9. with a roller table) to prevent them sagging at
the end of a cut.
Warning! This electric tool generates an electromagnetic field during operation
This field can impair active or passive medical implants under certain conditions. ln
order to prevent the risk of serious or deadly injuries, we recommend that persons
with medical implants consult with their physician and the manufacturer of the medi-
cal implant prior to operating the electric tool.
SAFETY INSTRUCTIONS FOR THE HANDLING OF SAW BLADES
1 Only use insertion tools if you have mastered their use
2 Observe the maximum speed. The maximum speed specified on the insertion
tool may not be exceeded. lf specified, observe the speed range.
3 Observe the motor / saw blade direction of rotation.
4 Do not use any insertion tools with cracks Replace cracked insertion tools.
Repairs are not permitted.
5 Clean grease, oil and water off of the clamping surfaces.
6 Do not use any loose reducing rings or bushes for the reducing of holes on
saw blades.
7 Make sure that fixed reducer rings for securing the insertion tool have the
same diameter and have at least 1/3 of the cutting diameter.
8 Make sure that flxed reducer rings are parallel to each other
9 Handle insertion tool with caution They are ideally stored in the original pack-
age or special containers. Wear protective gloves'in orderto improve grip and
to further reduce the risk of injury.
10 Priorto the use of insertion tools, make sure that all protective devices are
properly fastened
11 Prior to use, make sure that the insertion tool meets the technical require-
ments of this electric tool and is properly fastened.
12 Only use the supplied saw blade for sawing operations in wood
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HMSOMPregulations
@
Safe$
Ar Attention: Laser radiation
A ?;$;':::'"'thebeam
Attention! - laser radiaiion
Do not stare into beaml
d6s 2 laser pducr
la$r srtutff a@dins lo
EN 6@2+1:2014
A=650nm R<1nW
Protect yourself and you environment from accidents using suitable precau-
tionary measures!
o Do not look directly into the laser beam with unprotected eyes.
o Never look into the path of the beam.
r Never point the laser beam towards reflecting surfaces and persons or animals.
Even a laser beam with a low output can cause damage to the eyes
o Caution - methods otherthan those specified here can result in dangerous radi-
ation exposure.
r Never open the laser module. Unexpected exposure to the beam can occur.
o lf the mitre saw is not used for an extended period oftime, the batteries should
be removed.
r The laser may not be replaced with a different type of laser.
o Repairs of the laser may only be carried out by the laser manufacturer or an au-
thorised representative.
Safety instructions for handling batteries
1 Always make sure that the batteries are inserted with the
correct polarity (+ and -), as indicated on the battery.
2 Do not short-circuit batteries
3 Do not charge non-rechargeable batteries.
DANGERif sallowed 4 Do nOt oVercharge batterieS!
5 Do not mix old and new batteries or batteries of different types or manufacturers!
Replace an entire set of batteries at the same time.
6 lmmediately remove used batteries from the device and dispose of them prop-
erly!
7 Do not allow batteries to heat up!
8 Do not weld or solder directly on batteries!
9 Do not dismantle batteries!
l0 Do not allow batteries to deform!
I I Do not throw batteries into fire!
12 Keep batteries out of the reach of children
13 Do not allow children to replace batteries without supervision!
14 Do not keep batteries near flre, ovens or other sources of heat. Do not use
batteries in direct sunlight or store them in vehicles in hot weather.
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HMSOMP Safety regulations/Before starting the
l5 Keep unused batteries in the original packaging and keep them away from metal
objects Do not mix unpacked batteries or toss them together! This can lead
to a short-circuit of the battery and thus damage, burns or even the risk of fire.
l6 Remove batteries from the equipment when it will not be used for an extended
period of time, unless it is for emergencies!
17 NEVER handle batteries that have leaked without appropriate protection lf
the leaked fluid comes into contact with your skin, the skin in this area should
be rinsed off under running water immediately. Always prevent the fluid from
coming into contact with the eyes and mouth. ln the event of contact, please
seek immediate medical attention
18 Clean the battery contacts and corresponding contacts in the device prior to
inserting the batteries:
Residual risks
The machine has been built according to the state of the art and the recog-
nised technical safety reguirements. However, individual residual risks can
arise during operation.
. Health hazard due to electrical power, with the use of improper electrical con-
nection cables
. Furthermore, despite all precautions having been met, some non-obvious resid-
ual risks may still remain
. Residual risks can be minimised if the "safety instructions" and the "Proper use"
are observed along with the whole of the operating instructions.
. Do not load the machine unnecessarily: excessive pressure when sawing will
quickly damage the saw blade, which results in reduced output of the machine in
the processing and in cut precision.
. When cutting plastic material, please always use clamps: the parts which should
be cut must always be fixed between the clamps
. Avoid accidental starting of the machine: the operating button may not be pressed
when inserting the plug in an outlet.
. Use the tool that is recommended in this manual ln doing so, your mitre saw pro-
vides optimal performance.
. Hands may never enter the processing zone when the machine is in operation.
Release the handle button and switch off the machine prior to any operations.
Vl. Before starting the equipment
o The equipment must be set up where it can stand securely, i.e. it should be bolt-
ed to a workbench, a universal base frame or similar. To do this, use the holes
located in the frame of the machine.
r All covers and safety devices have to be properly fitted before the equipment is
switched on
. lt must be possible for the blade to run freely
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Before startin g the eq u i pmenVAttach me nt a nd operation HMsOMP
. When working with wood that has been processed before, watch out for foreign
bodies such as nails or screws, etc.
r Before you press the ON/OFF switch check that the saw blade is fitted correct-
ly. Moving parts must run smoothly.
o Before you connectthe equipmentto the power supply make sure the data on
the rating plate are identical to the mains data.
Vll. Assembling and operation
A Warningl Prior to any adjustment work disconnect the mains power plug!
7.1 Assembling the saw (Fig. 1-6)
r To adjusttheturntable (16), push the indexed position lever(12) downwards and
pull the lower locking lever (13) upwards with your index finger
r Rotate the turntable (16) and pointer (14) to the desired angle on the scale (15)
and lock in place by folding up the the indexed position lever (12).
r Pressing the machine head (5) lightly downwards and removing the fastening
bolt (24) from the motor bracket at the same time disengages the saw from the
lowest position
o Swing the machine head (5) up until the release lever (3) latches into place.
o lt is possible to secure the clamping device (8) to the left or right on the fixed
saw table (17). Long workpieces must be supported by the clamping device!
r Attach the workpiece supports (9) to the fixed saw table (17) as shown in Figure
6a,b,c and push them all the way through Secure the shafts with the retaining
springs to prevent them from slipping out accidentally. Then fasten them in the
desired position with the screw (10)
. lt is possible to tilt the machine head (5) a max 45' to the left by loosening the
set lever (22).
7.2 Sawdust bag (Fig.2)
The saw is equipped with a sawdust bag (21) for sawdust and chips.
Squeeze together the metal ring on the dust bag and attach it to the outlet open-
ing in the motor area.
The sawdust bag (21) can be emptied by means of a zipper at the bottom.
7.3 Using the laser (Fig. 16,17)
o To switch on: Move the ON/OFF switch of the laser (35) to the "l" position. A
laser line is projected onto the material you wish to process, providing an exact
guide for the cut.
r To switch off: Move the ON/OFF switch of the laser (35) to the "0" position
o Replacing the battery: Switch off the laser (34). Remove the battery com-
partment cover (37). Remove the batteries and replace with new batteries (3 x
LR44) Check that the battery terminals are positioned correctly when inserting
new batteries Close the battery compartment (36) again.
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