ALDI HM80L User manual

Overview - Utilisation 04
Contents of box 06
Explanation of the symbols on the equipment 07
Introduction 08
Layout 09
Scope of delivery 10
Intended use 10
Safety regulations 11
Before starting the equipment 18
Assembling and operation 18
Technical data 23
Transport 24
Maintenance 24
Storage 24
Electrical connection 25
Disposal and recycling 26
Troubleshooting 26
Warranty Details 27
Repair and Refurbished Goods or Parts Notice 28
8"MITRE SAW
Original instructions
Vers.No. 171214
MODEL:
HM80L 04/2018
AFTER SALES SUPPORT
60120
 1300 855 831
 suppor[email protected]
ALDI guarantees that our exclusive brand products are developed to our
stringent quality specifications. If you are not entirely satisfied with this
product, please return it to the nearest ALDI store within 60 days from the
date of purchase, for a full refund or replacement, or take advantage of our
after sales support by calling the supplier’s Customer Service Hotline.
Made in China
WORKZONE® is a registered trademark of ALDI Stores
DISTRIBUTED BY:
ALDI STORES
1 SARGENTS ROAD
MINCHINBURY NSW 2770
www.aldi.com.au
1
YEAR
WARRANTY
Contents

UtilisationOverview
45Contents of Box
Contents of Box
1 1 x 8" Mitre saw
1 x Clamping device
2 x Workpiece support
1 x Dustbag
1 x Allen key 3 mm
1 x Allen key 6 mm
2 x Carbon brushes
2 x AAA Battery
2
3
4
5
6
7
8
AUS
HM80L
1
3
4
6
7
9
11
12
1314151617
8
18
6
1 x Instruction manual
9
10
1 x Anti-tipper
5
2
17a17b
23
1
2 3
4
23
21
10
11
9
34
10
99
5 6
7 8
910
28
20
21
19
22
22
27
26
31
33
30
35
90°
45°
15 7
a
e
24
f
25
b
15
7
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32
29
g
1 x Warranty card11

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HM80L Explanation of the symbols on the equipment
Explanation of the symbols on the equipment
Caution - Read the operating instructions to reduce the
risk of injury!
Wear ear-muffs. The impact of noise can cause damage
to hearing.
Wear a breathing mask. Dust which is injurious to health
can be generated when working on wood and other ma-
terials.
Wear safety goggles. Sparks generated during working or
splinters, chips and dust emitted by the device can cause
loss of sight.
Important! Risk of injury. Never reach into the running saw
blade!
Wear protective gloves when handling saw blades.
Attention! Laser radiation
Do not stare into the beam!
Protection class II
m Attention! These operating instructions provide places concerning
your safety which are marked with this indication.
m Caution! Failure to follow these instructions may cause light to
medium risk of injury
m Warning! Failure to follow these instructions may cause danger to
life or danger of serious injuries!

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I. Introduction
Congratulations on choosing to buy a WORKZONE®product.
All products brought to you by WORKZONE®are manufactured to the highest stand-
ards of performance and safety, and as part of our philosophy of customer service
and satisfaction, are backed by our comprehensive 1 Year Warranty.
We hope you will enjoy using your purchase for many years to come.
Note:
According to the applicable product liability law the manufacturer of this device is not
liable for damages which arise on or in connection with this device in case of:
• improper handling,
• non-compliance with the instructions for use,
• repairs by third party, non-authorised skilled workers,
• installation and replacement of non-original spare parts,
• improper use,
• failures of the electrical system due to the non-compliance with the electrical
specications and regulations.
Recommendations:
Read the entire text of the operating instructions prior to the assembly and operation
of the device.
These operating instructions are intended to make it easier for you to get familiar
with your device and utilise its intended possibilities of use.
The operating instructions contain important notes on how to work safely, properly
and economically with your machine and how to avoid dangers, save repair costs,
reduce downtime, and increase the reliability and working life of the machine.
In addition to the safety regulations contained herein, you must in any case comply
with the applicable regulations of your country with respect to the operation of the
machine.
Put the operating instructions in a clear plastic folder to protect them from dirt and
humidity, and store them near the machine. The instructions must be read and
carefully observed by each operator prior to starting the work. Only persons who
have been trained in the use of the machine and have been informed on the related
dangers and risks are allowed to use the machine. The required minimum age must
be met.
In addition to the safety notes contained in the present operating instructions and
the special regulations of your country, the generally recognised technical rules for
the operation of identically constructed machines must be observed.
AUS
Introduction HM80L

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II. Layout (Fig. 1-10)
1. Carrying handle
2. Handle
3. ON/OFF switch
4. Release lever
5. Machine head
6. Movable blade guard
7. Saw blade
8. Clamping device
9. Workpiece support
10. Anti-tipper
11. Workpiece support cross-head screw
12. Table insert
13. Pointer
14. Scale
15. Turntable
16. Machine base
17. Fence
17a. Moveable fence
17b. Set screw
18. Dust bag
19. Mitre cut scale
20. Mitre cut pointer
21. Set lever
22. Machine head locking bolt
23. Turntable locking bolt
24. Adjustment screw (90°)
25. Adjustment screw (45°)
26. Flange bolt
27. Outer ange
28. Saw spindle lock
29. Inner ange
30. Laser
31. ON/OFF switch for laser
32. Battery compartment
33. Battery compartment cover
34. Anti-tipper cross-head screw
35. Laser adjustment screws
AUS
HM80L Layout

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Layout/Scope of delivery/Intended use HM80L
a) 90° angle gauge (not scope of delivery)
b) 45° angle gauge (not scope of delivery)
c) Allen key, 6 mm
d) Allen key, 3 mm
e) Counter nut (90° adjustment)
f) Counter nut (45° adjustment)
g) Screw (mitre cut pointer)
III. Scope of delivery
1 x 8" Mitre Saw
1 x Clamping device (8)
2 x Workpiece support (9)
1 x Anti-tipper (10)
1 x Dust bag (18)
1 x Allen key 3 mm
1 x Allen key 6 mm
2 x Carbon brushes
2 x AAA Battery
1 x Instruction manual
1 x Warranty card
• Open the packaging and remove the device carefully.
• Remove the packaging material as well as the packaging and transport bracing
(if available).
• Check that the delivery is complete.
• Check the device and accessory parts for transport damage.
• If possible, store the packaging until the warranty period has expired.
m Attention!
The device and packaging materials are not toys!
Children must not be allowed to play with plastic bags, lm and small parts!
There is a risk of swallowing and suffocation!
IV. Intended use
The mitre saw is used to cut wood, materials similar to wood and plastics accord-
ing to the machine size.
The saw is not suitable for the cutting of rewood.
The equipment is to be used only for its prescribed purpose. Any other use is
deemed to be a case of misuse. The user / operator and not the manufacturer will

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HM80L Intended use/Safety regulations
be liable for any damage or injuries of any kind caused as a result of this.
The equipment is to be operated only with suitable saw blades. It is prohibited to use
any type of cutting-off or grinding wheel.
To use the equipment properly you must also observe the safety information, the
assembly instructions and the operating instructions to be found in this manual.
All persons who use and service the equipment have to be acquainted with this
manual and must be informed about the equipment’s potential hazards. It is also
imperative to observe the accident prevention regulations in force in your area.
The same applies for the general rules of health and safety at work.
The manufacturer will not be liable for any changes made to the equipment nor for
any damage resulting from such changes. Even when the equipment is used as
prescribed it is still impossible to eliminate certain residual risk factors. The fol-
lowing hazards may arise in connection with the machine’s construction and
design:
• Contact with the saw blade in the uncovered saw zone.
• Reaching into the running saw blade (cut injuries).
• Kick-back of workpieces and parts of workpieces.
• Saw blade fracturing.
• Catapulting of faulty carbide tips from the saw blade.
• Damage to hearing if ear-muffs are not used as necessary.
• Harmful emissions of wood dust when used in closed rooms.
Please note that our equipment has not been designed for use in commercial,
trade or industrial applications. Our warranty will be voided if the equipment is
used in commercial, trade or industrial businesses or for equivalent purposes.
V. Safety regulations
m Warning! When using electric tools basic safety precautions should
always be followed to reduce the risk of re, electric shock and personal
injury including the following.
Read all these instructions before attempting to operate this product and
save these instructions.
Safe work
1 Keep the work area orderly
–Disorder in the work area can lead to accidents.
2 Take environmental inuences into account
–Do not expose electric tools to rain.
–Do not use electric tools in a damp or wet environment.
–Make sure that the work area is well-illuminated.
–Do not use electric tools where there is a risk of re or explosion.

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Safety regulations HM80L
3 Protect yourself from electric shock
–Avoid physical contact with earthed parts (e.g. pipes, radiators, electric rang-
es, cooling units).
4 Keep children away
–Do not allow other persons to touch the equipment or cable, keep them away
from your work area.
5 Securely store unused electric tools
–Unused electric tools should be stored in a dry, elevated or closed location
out of the reach of children.
6 Do not overload your electric tool
–They work better and more safely in the specied output range.
7 Use the correct electric tool
–Do not use low-output electric tools for heavy work.
–Do not use the electric tool for purposes for which it is not intended. For ex-
ample, do not use handheld circular saws for the cutting of branches or logs.
–Do not use the electric tool to cut rewood.
8 Wear suitable clothing
–Do not wear wide clothing or jewellery, which can become entangled in mov-
ing parts.
–When working outdoors, anti-slip footwear is recommended.
–Tie long hair back in a hair net.
9 Use protective equipment
–Wear protective goggles.
–Wear a mask when carrying out dust-creating work.
10 Connect the dust extraction device if you will be processing wood, mate-
rials similar to wood, or plastics.
–If connections for dust extraction and a collecting device are present, make
sure that they are connected and used properly.
–When processing wood, materials similar to wood, and plastics, operation
in enclosed spaces is only permitted with the use of a suitable extraction
system.
11 Do not use the cable for purposes for which it is not intended
–Do not use the cable to pull the plug out of the outlet. Protect the cable from
heat, oil and sharp edges.
12 Secure the workpiece
–Use the clamping devices or a vice to hold the workpiece in place. In this
manner, it is held more securely than with your hand.
–An additional support is necessary for long workpieces (table, trestle, etc.) in
order to prevent the machine from tipping over.
–Always press the workpiece rmly against the working plate and stop in
order to prevent bouncing and twisting of the workpiece.
13 Avoid abnormal posture
–Make sure that you have secure footing and always maintain your balance.

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HM80L Safety regulations
–Avoid awkward hand positions in which a sudden slip could cause one or
both hands to come into contact with the saw blade.
14 Take care of your tools
–Keep cutting tools sharp and clean in order to be able to work better and
more safely.
–Follow the instructions for lubrication and for tool replacement.
–Check the connection cable of the electric tool regularly and have it re-
placed by a recognised specialist when damaged.
–Check extension cables regularly and replace them when damaged.
–Keep the handle dry, clean and free of oil and grease.
15 Pull the plug out of the outlet
–Never remove loose splinters, chips or jammed wood pieces from the run-
ning saw blade.
–During non-use of the electric tool or prior to maintenance and when replac-
ing tools such as saw blades, bits, milling heads.
–When the saw blade is blocked due to abnormal feed force during cutting,
turn the machine off and disconnect it from power supply. Remove the work
piece and ensure that the saw blade runs free. Turn the machine on and
start new cutting operation with reduced feed force.
16 Do not leave a tool key inserted
–Before switching on, make sure that keys and adjusting tools are removed.
17 Avoid inadvertent starting
–Make sure that the switch is switched off when plugging the plug into an
outlet.
18 Use extension cables for outdoors
–Only use approved and appropriately identied extension cables for use
outdoors.
–Only use cable reels in the unrolled state.
19 Remain attentive
–Pay attention to what you are doing. Remain sensible when working. Do not
use the electric tool when you are distracted.
20 Check the electric tool for potential damage
–Protective devices and other parts must be carefully inspected to ensure
that they are fault-free and function as intended prior to continued use of the
electric tool.
–Check whether the moving parts function faultlessly and do not jam or
whether parts are damaged. All parts must be correctly mounted and all
conditions must be fullled to ensure fault-free operation of the electric tool.
–The moving protective hood may not be xed in the open position.
–Damaged protective devices and parts must be properly repaired or re-
placed by a recognised workshop, insofar as nothing different is specied in
the operating manual.
–Damaged switches must be replaced at a customer service workshop.

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Safety regulations HM80L
–Do not use any faulty or damaged connection cables.
–Do not use any electric tool on which the switch cannot be switched on and
off.
21 ATTENTION!
–Exercise elevated caution for double mitre cuts.
22 ATTENTION!
–The use of other insertion tools and other accessories can entail a risk of
injury.
23 Have your electric tool repaired by a qualied electrician
–This electric tool conforms to the applicable safety regulations. Repairs may
only be performed by an electrician using original spare parts. Otherwise
accidents can occur.
ADDITIONAL SAFETY INSTRUCTIONS
1 Safety precautions
–Warning! Do not use damaged or deformed saw blades.
–Replace a worn table insert.
–Only use saw blades recommended by the manufacturer which conform to
EN 847-1.
–Make sure that a suitable saw blade for the material to be cut is selected.
–Wear suitable personal protective equipment. This includes:
–Hearing protection to avoid the risk of becoming hearing impaired,
–Respiratory protection to avoid the risk of inhaling harmful dust,
–Wear gloves when handling saw blades and rough materials. Carry saw
blades in a container whenever practical.
–Wear goggles. Sparks generated during work or splinters, chippings and
dust coming from the device can lead to loss of eyesight.
–Connect a dust collecting device to the electric tool when sawing wood. The
emission of dust is inuenced, among other things, by the type of material to
be processed, the signicance of local separation (collection or source) and
the correct setting of the hood/guide plates/guides.
–Do not use saw blades made of high-speed alloy steel (HSS steel).
2 Maintenance and repair
–Pull out the mains plug before any adjustment or repair tasks.
–The generation of noise is inuenced by various factors, including the
characteristics of saw blades, condition of saw blade and electric tool. Use
saw blades which were designed for reduced noise development, insofar
as possible. Maintain the electric tool and tool attachments regularly and if
necessary, initiate repairs in order to reduce noise.
–Report faults on the electric tool, protective devices or the tool attachment to
the person responsible for safety as soon as they are discovered.

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HM80L Safety regulations
3 Safe work
–Only use saw blades for which the maximum permissible speed is not lower
than the maximum spindle speed of mitre saws and which are suitable for
the material to be cut.
–Make sure that the saw blade does not touch the turntable in any position by
pulling out the mains plug and rotating the saw blade by hand in the 45° and
90° position. If necessary, readjust the saw head.
–When transporting the electric tool, only use the transport devices. Never
use the protective devices for handling or transport.
–Make sure that the lower part of the saw blade is covered during transport,
e.g. by the protective device.
–Be sure to only use spacers and spindle rings specied by the manufacturer
as suitable for the intended purpose.
–The oor around the machine must be level, clean and free of loose parti-
cles, such as chips and cutting residues.
–Do not remove any cutting residues or other parts of workpieces from the
cutting zone while the machine is running and the saw unit is not at rest.
–Make sure that the machine is always secured on a workbench or a table if
at all possible.
–Support long workpieces (e.g. with a roller table) to prevent them sagging at
the end of a cut.
Warning! This electric tool generates an electromagnetic eld during operation.
This eld can impair active or passive medical implants under certain conditions. In
order to prevent the risk of serious or deadly injuries, we recommend that persons
with medical implants consult with their physician and the manufacturer of the medi-
cal implant prior to operating the electric tool.
SAFETY INSTRUCTIONS FOR THE HANDLING OF SAW BLADES
1 Only use insertion tools if you have mastered their use.
2 Observe the maximum speed. The maximum speed specied on the insertion
tool may not be exceeded. If specied, observe the speed range.
3 Observe the motor / saw blade direction of rotation.
4 Do not use any insertion tools with cracks. Replace cracked insertion tools.
Repairs are not permitted.
5 Clean grease, oil and water off of the clamping surfaces.
6 Do not use any loose reducing rings or bushes for the reducing of holes on
saw blades.
7 Make sure that xed reducer rings for securing the insertion tool have the
same diameter and have at least 1/3 of the cutting diameter.
8 Make sure that xed reducer rings are parallel to each other.
9 Handle insertion tool with caution. They are ideally stored in the original pack-
age or special containers. Wear protective gloves in order to improve grip and
to further reduce the risk of injury.

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Safety regulations HM80L
10 Prior to the use of insertion tools, make sure that all protective devices are
properly fastened.
11 Prior to use, make sure that the insertion tool meets the technical require-
ments of this electric tool and is properly fastened.
12 Only use the supplied saw blade for sawing operations in wood.
Attention: Laser radiation
Do not stare into the beam
Class 2 laser
Protect yourself and you environment from accidents using suitable precau-
tionary measures!
• Do not look directly into the laser beam with unprotected eyes.
• Never look into the path of the beam.
• Never point the laser beam towards reecting surfaces and persons or animals.
Even a laser beam with a low output can cause damage to the eyes.
• Caution - methods other than those specied here can result in dangerous radi-
ation exposure.
• Never open the laser module. Unexpected exposure to the beam can occur.
• If the mitre saw is not used for an extended period of time, the batteries should
be removed.
• The laser may not be replaced with a different type of laser.
• Repairs of the laser may only be carried out by the laser manufacturer or an au-
thorised representative.
Safety instructions for handling batteries
1 Always make sure that the batteries are inserted with the correct polarity (+
and –), as indicated on the battery.
2 Do not short-circuit batteries.
3 Do not charge non-rechargeable batteries.
4 Do not overcharge batteries!
5 Do not mix old and new batteries or batteries of different types or manufacturers!
Replace an entire set of batteries at the same time.
6 Immediately remove used batteries from the device and dispose of them properly!
7 Do not allow batteries to heat up!
8 Do not weld or solder directly on batteries!
9 Do not dismantle batteries!
10 Do not allow batteries to deform!

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HM80L Safety regulations
11 Do not throw batteries into re!
12 Keep batteries out of the reach of children.
13 Do not allow children to replace batteries without supervision!
14 Do not keep batteries near re, ovens or other sources of heat. Do not use
batteries in direct sunlight or store them in vehicles in hot weather.
15 Keep unused batteries in the original packaging and keep them away from metal
objects. Do not mix unpacked batteries or toss them together! This can lead
to a short-circuit of the battery and thus damage, burns or even the risk of re.
16 Remove batteries from the equipment when it will not be used for an extended
period of time, unless it is for emergencies!
17 NEVER handle batteries that have leaked without appropriate protection. If the
leaked uid comes into contact with your skin, the skin in this area should be
rinsed off under running water immediately. Always prevent the uid from com-
ing into contact with the eyes and mouth. In the event of contact, please seek
immediate medical attention.
18 Clean the battery contacts and corresponding contacts in the device prior to
inserting the batteries:
Residual risks
The machine has been built according to the state of the art and the recog-
nised technical safety requirements. However, individual residual risks can
arise during operation.
• Health hazard due to electrical power, with the use of improper electrical con-
nection cables.
• Furthermore, despite all precautions having been met, some non-obvious resid-
ual risks may still remain.
• Residual risks can be minimised if the "Safety regulations“ and the "Intended use“
are observed along with the whole of the operating instructions.
• Do not load the machine unnecessarily: excessive pressure when sawing will
quickly damage the saw blade, which results in reduced output of the machine in
the processing and in cut precision.
• When cutting plastic material, please always use clamps: the parts which should
be cut must always be xed between the clamps.
• Avoid accidental starting of the machine: the ON/OFF switch may not be pressed
when inserting the plug in an outlet.
• Use the tool that is recommended in this manual. In doing so, your mitre saw pro-
vides optimal performance.
• Hands may never enter the processing zone when the machine is in operation.
Release the ON/OFF switch and switch off the machine prior to any operations.

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Before starting the equipment/Assembling and operation HM80L
VI. Before starting the equipment
• The equipment must be set up where it can stand securely, i.e. it should be bolt-
ed to a workbench, a universal base frame or similar. To do this, use the holes
located in the frame of the machine.
• All covers and safety devices have to be properly tted before the equipment is
switched on.
• It must be possible for the blade to run freely.
• When working with wood that has been processed before, watch out for foreign
bodies such as nails or screws, etc.
• Before you press the ON/OFF switch check that the saw blade is tted correct-
ly. Moving parts must run smoothly.
• Before you connect the equipment to the power supply make sure the data on
the rating plate are identical to the mains data.
VII. Assembling and operation
m Warning! Prior to any adjustment work disconnect the mains power plug!
7.1 Assembling (Fig. 1-4)
• To adjust the turntable rotate the turntable (15) and pointer (13) to the desired angle
on the scale (14).
• Pressing the machine head (5) lightly downwards and unlock the machine head
locking bolt (22) from the motor bracket at the same time disengages the saw from
the lowest position.
• Swing the machine head (5) up until the release lever (4) latches into place.
• It is possible to secure the clamping device (8) to the left or right on the machine
base (16). Long workpieces must be supported by the clamping device!
• Loosen the workpiece support cross-head screw (11) and push the workpiece sup-
port (9) all the way through the desired hole on the side of the machine base.
• Make sure that the workpiece support (9) is pushed through the two plates under-
neath the machine base.
• Re-tighten the workpiece support cross-head screw (11) and repeat this process on
the other side.
• Loosen the anti-tipper cross-head screw (34) and push the anti-tipper (10) through
the desired hole on the bottom side of the machine base.
• Re-tighten the anti-tipper cross-head screw (34) and repeat this process on the oth-
er side.
• It is possible to tilt the machine head (5) at max. 45° to the left by loosening the set
lever (21).

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HM80L Assembling and operation
7.2 Dust bag (Fig. 1-2)
The mitre saw comes with a dust bag (18) for sawdust and chips.
Squeeze together the metal ring on the dust bag and attach it to the outlet open-
ing in the motor area.
The dust bag (18) can be emptied by means of a zipper at the bottom.
7.3 Using the laser (Fig. 7-8)
• To switch on: Move the ON/OFF switch for laser (31) to the “I” position. A laser
line is projected onto the material you wish to process, providing an exact guide
for the cut.
• To switch off: Move the ON/OFF switch for laser (31) to the “0” position.
• Replacing the battery: Switch off the laser (30). Remove the battery compart-
ment cover (33). Remove the batteries and replace with new batteries
(2 x AAA). Check that the battery terminals are positioned correctly when in-
serting new batteries. Close the battery compartment cover (33) again.
7.4 Cross cut 90° and turntable 0°
Caution! For 90° mitre cuts, the moveable fence (17a) must be xed in the inner
position.
• Open the set screw (17b) on the moveable fence (17a) and push the moveable
fence (17a) inwards.
• Warning! The moveable fence (17a) must be locked in a position far enough
from the inner position that the distance between the fence (17a) and the saw
blade (7) is no more than 8 mm.
• Before making the cut, check that no collision could occur between the move-
able fence (17a) and the saw blade (7).
• Tighten the set screw (17b) again.
• Move the machine head (5) to its upper position.
• Use the handle (2) to push back the machine head (5) and x it in this position if
required (dependent on the cutting width).
• Place the piece of wood to be cut at the fence (17) and on the turntable (15).
• Lock the material with the clamping device (8) on the machine base (16) to pre-
vent the material from moving during the cutting operation.
• Push down the release lever (4) to release the machine head (5).
• Press the ON/OFF switch (3) to start the motor.
• Use the handle (2) to move the machine head (5) steadily and with light pres-
sure downwards until the saw blade (7) has completely cut through the work-
piece.
• When the cutting operation is completed, move the machine head (5) back to its
upper position and release the ON/OFF switch (3).
Caution! The machine executes an upward stroke automatically due to the re-
turn spring, i.e. do not release the handle (2) after completing the cut; instead
allow the machine head to move upwards slowly whilst applying light counter

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Assembling and operation HM80L
pressure.
7.5 Cross cut 90° and turntable 0° - 45°
The mitre saw can be used to make crosscuts of 0° -45° to the left and 0° -45° to
the right in relation to the fence.
Caution! For bevel cuts (inclined saw head), the moveable fence (17a) must be
xed in the outer position.
• Open the set screw (17b) on the moveable fence (17a) and push the moveable
fence (17a) outwards.
• Warning! The moveable fence (17a) must be locked in a position far enough
from the inner position that the distance between the fence (17a) and the saw
blade (7) is no more than 8 mm.
• Before making the cut, check that no collision could occur between the fence (17a)
and the saw blade (7).
• Tighten the set screw (17b) again.
• Adjust the turntable (15) to the desired angle. The pointer (13) on the turntable
(15) must match the desired angle on the scale (14) on the machine base (15).
• Cut as described under section 7.4.
7.6 Mitre cut 0°- 45° and turntable 0°
The mitre saw can be used to make mitre cuts of 0° - 45° in relation to the work
face.
Caution! To make mitre cuts (inclined saw head), the moveable fence (17a) must
be xed at the outer position.
• Open the set screw (17b) for the moveable fence (17a) and push the moveable
fence outwards.
• Warning! The moveable fence (17a) must be xed far enough in front of the in-
nermost position that the distance between the fence (17a) and the saw blade
(7) amounts to a maximum of 8 mm.
• Before making a cut, check that the moveable fence (17a) and the saw blade (7)
cannot collide.
• Secure the set screw (17b) again.
• Move the machine head (5) to the top position.
• Fix the turntable (15) in the 0° position.
• Loosen the set lever (21) and use the handle (2) to tilt the machine head (5) to
the left, until the mitre cut pointer (20) indicates the desired angle measurement
on the scale (19).
• Retighten the set lever (21).
• Cut as described in section 7.4.
7.7 Mitre cut 0°- 45° and turntable 0°- 45°
The mitre saw can be used to make mitre cuts to the left of 0°- 45° in relation to
the work face and, at the same time, 0° - 45° to the left or 0° - 45° to the right in

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HM80L Assembling and operation
relation to the fence (double mitre cut).
Caution! To make mitre cuts (inclined saw head), the moveable fence (17a) must
be xed at the outer position.
• Open the set screw (17b) for the moveable fence (17a) and push the moveable
fence outwards.
• Warning! The moveable fence (17a) must be xed far enough in front of the in-
nermost position that the distance between the moveable fence (17a) and the
saw blade (7) amounts to a maximum of 8 mm.
• Before making a cut, check that the moveable fence (17a) and the saw blade (7)
cannot collide.
• Secure the set screw (17b) again.
• Move the machine head (5) to its upper position.
• Release the turntable (15) by loosening the turntable locking bolt (23).
• Set the turntable (15) to the desired angle (refer also to point 7.5 in this regard).
• Retighten the turntable locking bolt (23) in order to secure the turntable.
• Undo the set lever (21) and use the handle (2) to tilt the machine head (5) to the
left until it coincides with the required angle value (in this connection see also
section 7.6).
• Retighten the set lever (21).
• Cut as described under section 7.4.
7.8 Precision adjustment for crosscut 90° (Fig. 9)
90° angle gauge (a) not included.
• Lower the machine head (5) and secure it using the machine head locking bolt
(22).
• Loosen the set lever (21).
• Position the 90° angle gauge (a) between the saw blade (7) and the turntable
(15).
• Slacken the counter nut (e). Adjust the adjustment screw (24) until the angle be-
tween the saw blade (7) and turntable (15) is 90°.
• Retighten the counter nut (e) to secure this setting.
• Subsequently check the position of the angle indicator. If necessary loosen the
mitre cut pointer screw (g), set to position 0° on the mitre cut scale (19) and
retighten the mitre cut pointer screw (g).
7.9 Precision adjustment for mitre cut 45° (Fig. 10)
45° angle gauge (b) not included.
• Lower the machine head (5) and secure using the machine head locking bolt
(22).
• Fix the turntable (15) in the 0° position.
• Loosen the set lever (21) and use the handle (2) to angle the machine head (5)
45° to the left.
• Position the 45° angle gauge (b) between the saw blade (7) and turntable (15).

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Assembling and operation HM80L
• Slacken the counter nut (f). Adjust the 45° adjustment screw (25) until the angle
between the saw blade (7) and turntable (15) is precisely 45°.
• Retighten the counter nut (f) to secure this setting.
7.10 Changing the saw blade (Fig. 5-6)
Remove the power plug!
mCaution!
Wear safety gloves when changing the saw blade. Risk of injury!
• Press the release lever (4) and slide back the movable blade guard (6).
• Firmly press the saw spindle lock (28), and slowly turn the ange bolt (26)
clockwise. After max. one turn, the saw spindle lock (28) engages.
• Then undo the ange bolt (26), by applying a slightly greater force in a clock-
wise direction.
• Fully unscrew the ange bolt (26) and remove the outer ange (27).
• Remove the saw blade (7) from the inner ange (29) and pull out in a down-
wards direction.
• Carefully clean the ange bolt (26), outer ange (27) and inner ange (29).
• Insert the new saw blade (7) in the reverse sequence and tighten.
• Warning! The cutting angle of the teeth, in other words the direction of rotation
of the saw blade (7) must coincide with the direction of the arrow on the ma-
chine housing.
• Before continuing your work, make sure that all safety devices are in good
working condition.
• Warning! Every time that you change the saw blade (7), double check to see
that it spins freely in the table insert (12) in both perpendicular and 45° angle
settings.
• Warning! The work to change and align the saw blade (7) must be carried out
correctly.
7.11 Adjusting the laser (Fig. 8)
If the laser (30) ceases to indicate the correct cutting line, you can readjust the
laser.
• Open the laser adjustment screws (35) and set the laser by moving sideways to
that the laser beam strikes the teeth of the saw blade (7).
• Tighten the laser adjustment screws (35).

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HM80L Technical data
VII. Technical data
AC motor 220 - 240 V~ 50Hz
Power 1200 Watt (S1)
1500 Watt (S6 25%)
Idle speed n05000 min -1
Carbide saw blade ø 210 x ø 30 x 2,6 mm
Number of teeth 48
Swivel range -45° / 0°/ +45°
Mitre cut 0° bis 45° to left
Saw width at 90° 120 x 60 mm
Saw width at 45° 80 x 60 mm
Saw width at 2 x 45° (double mitre cut) 80 x 35 mm
Protection class II
Weight 7.7 kg
Laser class 2
Wavelength of laser 650 nm
Laser output < 1 mW
Laser module power supply 2 x AAA
* S6, continuous operation periodic duty.
Identical duty cycles with a period at load followed by a period at no load.
Running time 10 minutes; duty cycle is 25% of the running time.
The workpiece must have a minimum height of 3mm and a minimum width of
10 mm.
Make sure that the workpiece is always secured with the clamping device.
Noise
Total noise determined in accordance with EN 61029-1.
sound pressure level LpA 99.6 dB(A)
uncertainty KpA 3 dB
sound power level LWA 112.6 dB(A)
uncertainty KWA 3 dB
Wear hearing protection.
The effects of noise can cause a loss of hearing.

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Transport/Maintenance/Storage HM80L
IX. Transport (Fig. 1,2)
• Tighten the turntable fastening bolt (23) in order to lock the turntable (15)
• Activate the release lever (4), press the machine head (5) downwards and se-
cure with the machine head locking bolt (22). The saw is now locked in its bot-
tom position.
• Carry the equipment by the carrying handle (1).
• When reassembling the equipment proceed as described under section 7.1.
X. Maintenance
m Warning! Prior to any adjustment, maintenance or service work disconnect the
mains power plug!
General maintenance measures
Wipe chips and dust off the machine from time to time using a cloth. In order to
extend the service life of the tool, oil the rotary parts once monthly. Do not oil the
motor.
When cleaning the plastic do not use corrosive products.
Brush inspection
Check the carbon brushes (located behind the motor cover) after the rst 50 operat-
ing hours with a new machine, or when new brushes have been tted.
After carrying out the rst check, repeat the check every 10 operating hours.
If the carbon is worn to a length of 6 mm, or if the spring or contact wire are burned
or damaged, it is necessary to replace both brushes. If the brushes are found to be
usable following removal, it is possible to reinstall them.
The replacement of the carbon brushes can only be conducted by an expert.
XI. Storage
Store the device and its accessories in a dark, dry and frost-proof place that is in-
accessible to children. The optimum storage temperature is between 5 and 30˚C.
Store the electrical tool in its original packaging.
Cover the electrical tool in order to protect it from dust and moisture.
Store the operating manual with the electrical tool.