ALDI WORKZONE SD1600V User manual

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SCROLL SAW
Vers.No. 180405
Original instructions
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Contents
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Pack contents/parts ...
Explanation of Symbols ........ccccccceceeeceeeeeeececesss 09
IMtrOCUCTION ..csecccccecccccccccccccvcccesssesscsccesceesese10
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ScopeOf delivery .......cceccsececccessecscsccesscesccereesel2
Intended use ........
Safety information ......csesscccccessccccessceseescssecsseee3
Technical data ....scsssccssccsccscccccccscssssssceessessesst&
Before starting the machine ... 200020
QPeration ..icsccsdeasiccicdrccccdscovesivesascaddsdscsoveessOo
Electrical COMMECtION .......cceeeccscccesccssscceessceesees 124
orreyss)Cleaning, maintenance and storage .......eee00e
TroubleShooting .....ccececceccccvccvscsccceeccccccsssssees e260
Disposal and recycling... see e ee eseeeesseeeeereee e120
Declaration of Conformity ......scccssesssssesscceccceeseses29
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Overview
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Contents of Box
11xScroll saw
21xBlow-off device
31xSaw blade guard
42xAdapter
52xSaw blade with pin
61xSetting gauge
71xAllen key
81xInstruction manual
91xWarranty card
Pack contents/parts
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SD1600V
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SD1600V
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SD1600V Explanation of symbols
Explanation of symbols
The use of symbols in this manual is intended to draw your attention to possiblerisks.
The safety symbols and the explanations that accompany them must be understood
before using the scroll saw. The warnings in themselves do not remove the risks and
cannot replace correct actions for preventing accidents.
“CAUTION - Read the operating instructions to reduce therisk of
injury”
Wear abreathing mask.
Dust which is injurious to health can be generated when working on
wood and other materials. Never use the tool to work on any materi-
als containing asbestos!
Wear safety goggles.
Sparks generated during work or splinters, chips and dust emitted
by the equipment can cause loss of sight.
Wear ear-muffs.
The impactof noise can cause damage to hearing.
Important. Risk ofinjury.
Never reach into the running saw blade.
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Introduction SD1600V
1. Introduction
Congratulations on choosing to buy aWORKZONE® product.
All products brought to you by WORKZONE® are manufactured to the highest
standards of performance and safety, and as part of our philosophy of
customer service and satisfaction, are backed by our comprehensive 3Year
Warranty.
Wehope you will enjoy using your purchase for many years to come.
Note:
According to the applicable product liability law the manufacturer of this device is not
liable for damages which arise onor in connection with this device in case of:
¢improper handling,
*non-compliance with the instructions for use,
*repairs by a non authorised third party or inadequately trained repair technicians.
¢installation and replacement of non-original spare parts,
¢improper use.
Recommendations:
Read the entire text of the operating instructions prior to the assembly and operation
of the generator.
These operating instructions are intended to make it easier for you to get familiar
with your machine and fully utilise all of its functions.
The operating instructions contain important notes on howto work safely, properly
and economically with your machine and howto avoid dangers, save repair costs,
reduce downtime, and increase the reliability and working life of the machine.
In addition to the safety regulations contained herein, you must in any case comply
with the applicable regulations of your country with respect to the operation of the
machine.
Put the operating instructions in aclear plastic folder to protect them from dirt and
humidity, and store them near the machine. The instructions must be read and
carefully observed by each operator prior to using the machine. Only persons who
have been trained in the use of the machine and have been informed of the related
dangers and risks are allowed to use the machine. The required minimum age must
be met. Children are not permitted to use this equipment.
In addition to the safety notes contained in the present operating instructions and
the special regulations of your country, the generally recognised technical rules for
the operation of this machine must be observed.
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SD1600V Layout
2. Layout (Fig. 1-4)
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NNNONNNNBBBaAn
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OARONADGANAARWONH>AO:
Blow-off device
Connection for blow-off device
Knurled screw
Holder
Saw blade guard
Sawtable
Table insert
Cover, left
Storage box for saw blades
Bearings
.Tightening lever
Arm
Graduated scale
Locking lever
.Extractor connection
.ON/OFF switch
Speed regulator
.Assembly points
.Work lamp
.ON/OFF switch work lamp
.Retaining device
.Bracket
.Allen key
.Adapter
.Setting gauge
.Saw blade
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Scope of delivery/Intended use SD1600V
3. Scope of delivery
*Open the packaging and remove the generator carefully.
*Remove the packaging material as well as the packaging and transport bracing
(if available).
Check that the delivery is complete.
Check the generator and accessory parts for transport damage.
*If possible, store the packaging until the warranty period has expired.
(1x) Scroll saw
(1x) Blow-off device
(1x) Saw blade guard
(2x) Adapter
(2x) Saw blade with pin
(1x) Setting gauge
(1x) Allen key
(1x) Instruction manual
(1x) Warranty card
4Attention!
The scroll saw and packaging materials are not toys!
Children must not be allowed to play with plastic bags, film and small parts!
There is arisk of swallowing and suffocation!
4. Intended use
Thescroll saw was designed to cut square-edged timber or other workpieces such
as Plexiglas, glass fiber reinforced plastic, foam, rubber, leather, and cork. Do not
use this scroll saw to cut round materials. Round materials can easily become
jammed. Risk of injury! Parts can be catapulted!
The scroll sawmay only be used for the tasks it is designed to handle. Any other use
is deemed to be acase of misuse. The user/operator and not the manufacturer will
beliable for any damage or injuries of any kind caused as aresult of this.
Please note that our equipment has not been designed for use in commercial, trade
or industrial applications. Our warranty will be voided if the equipment is used in
commercial, trade or industrial businesses or for equivalent purposes.
*Thescroll saw is to be operated only with suitable saw blades. It is prohibited to
use any type of cutting-off wheel.
*To use the equipment properly you must also observe the safety information, the
assembly instructions and the operating instructions to be found in this manual.
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SD1600V Intended use/Safety information
All persons who use and service the equipment have to be acquainted with these
operating instructions and must be informed about the equipment’s potential
hazards.
It is also imperative to observe the accident prevention regulations in force in your
area.
The same applies for the general rules of health and safety at work.
The manufacturer will not be liable for any changes made to the equipment nor for
any damage resulting from such changes.
5. Safety information
ACaution
Read all the safety information and instructions.
Any errors made in following the safety information and instructions may result in an
electric shock, fire and/or serious injury.
Keep all safety information and instructions in asafe place for future use.
General safety information on electric power tools
Important. The following safety precautions must be taken when using electric pow-
er tools in order to protect the user from electric shocks and therisk of injury and
fire. Read and follow these instructions before using the equipment.
1Keep your work area tidy. Untidy work areas can result in accidents.
2Check the ambient conditions. Do not expose electric tools to rain. Never use
electric power tools in damp or wet locations. Provide good lighting. Do not use
electric power tools near flammable liquids or gases.
3. Protect yourself against electric shocks. Avoid bodily contact with earthed
parts, e.g. pipes, radiators, cookers and refrigerators.
4Keep children away. Do not allow other persons to touch the tool or cable,
keep them away from your work area.
5Keep your electric power tools in asafe place. Unused tools must be stored
in adry, locked room out of children’s reach.
6 Do not overload your tools. They will work better and more safely within their
specified capacity range.
7Usethe right tools. Do not use tools or attachments which are too weak for
heavy duty work. Never use tools on jobs for which they are not intended; for
example, do not use a hand-held circular saw to fell trees or lop off branches.
8 Wear suitable work clothes. Never wear loose fittings clothes or jewelry.
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Safety information SD1600V
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They may get caught in moving parts. Rubber gloves and non-slip shoes are
recommended when working outdoors. Wear ahair net if you have long hair.
Use personal safety equipment. Wear safety goggles. Use adust mask when
working on dusty jobs.
Donot use the cable for purposes other than that for which it is designed.
Do not carry the equipment by the cable and do not use the cable to pull the
plug out of the socket. Protect the cable from heat, oil and sharp edges.
Secure the workpiece. Use clampsor a vise to secure the workpiece. This is
safer than using your hand and also enables youto operate the machine with
both hands.
Do not overstretch. Avoid abnormal working postures. Make sure you stand
squarely and keep your balance at all times.
Take care of your tools. Keep your tools sharp and clean in order to work well
and safely. Follow the maintenance information and the instructions for chang-
ing tools. Check the power plug and cable on a regular basis and have them
replaced by an authorized specialist if they are damaged. Check theextension
cable regularly and replaceit if damaged. Keep handles dry and free from oil
and grease.
Pull out the power plug. When tools are not in use, before starting any mainte-
nance work or when changing attachments such as saw blades, drill bits and all
kinds of mounted tools.
Always remove keys and wrenches after use. Always check that keys,
wrenches and other adjusting tools have been removed before you switch on
the equipment.
Avoid unintentional starting. Never carry atool with your finger on the switch
button while the tool is connected to the power supply. Make sure that the switch
is turned off when connecting the tool to the power supply.
When using an extension cable outdoors. Check that it is approved for out-
door duty and is marked accordingly.
Bealert at all times. Watch what you are doing. Use common sense when
working. Never use the tool when you are distracted.
Check your tool for damage. Before using the tool again, check the safety de-
vices or any slightly damaged parts to ensure that they are in good working or-
der. Check that the moving parts are working correctly, that they do not jam, and
that no parts are damaged. Make sure that all parts are fitted correctly to ensure
that the equipment remains safe to use. Unless otherwise stated in the oper-
ating instructions, damaged guards and parts have to be repaired or replaced
by acustomer service workshop. Damaged switches have to be replaced by a
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SD1600V Safety information
customer service workshop. Never use an electric power tool with aswitch that
cannot be turned on and off.
20 Important. For your own safety you must only use the accessories and addi-
tional units listed in the operating instructions or recommended or specified by
the manufacturer. The use of mounted tools or accessories other than those
recommended in the operating instructions or catalog may place your personal
safety at risk.
21 Repairs may only becarried out by aqualified electrician. This electric
power tool complies with the pertinent safety information. Repair work must
only be carried out by atrained electrician, otherwise the equipment may cause
accidents.
22 Connect up the dust extraction system. If there are provisions for connecting
up adust extraction system, make sure that such asystemis fitted and in use.
Additional safety instructions
*Switch the machine off immediately and disconnect the power plug in an emer-
gency.
Follow all these safety instructions before and while working with the saw.
*Do not use this saw to cut fire wood.
*Do not use this saw to cross-cut roundwood without asuitable holding device.
*The machine is equipped with asafety switch to prevent it from being switched on
again accidentally after apower failure.
*If you need to use an extension cable, make sure its conductor cross-section is
big enough for the saw’s power consumption. Minimum cross-section 1mm?.
+If you use acable reel, the complete cable must be pulled off the reel.
*Persons working on the machine should not bedistracted.
+After you have switched off the motor, never slow down the saw blade by applying
pressure to its side.
*Only fit blades which are well sharpened and have no cracks or deformations.
*Faulty saw blades must be replaced immediately.
+Never use saw blades which do not comply with the data specified in this manual.
*It is imperative to make sure that all devices which cover the saw blade are in
good working order.
+Never dismantle the machine’s safety devices or render them inoperative.
Damaged or faulty safety devices have to be replaced immediately. Never cut
workpieces which are too small to hold securely in your hand.
*Never load the machine so much that it cuts out.
+Alwayspress the workpiece firmly against the saw table.
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Safety information SD1600V
+Never remove loose splinters, chips or jammed pieces of wood when the saw
blade is running.
+Switch the machine off to rectify faults at the blocked plug-in tool. -Disconnect the
power plug- Remove the blockage. Important! Risk of injury from saw blade! Wear
gloves. Carry out atrial run without aworkpiece. Ensure that no unusual noise
or vibration occurs. Should this be the case, switch the unit off and contact the
manufacturer.
*Carry out retooling work, adjustments, measurements and cleaning jobs only
when the motor is switched off. -Disconnect the power plug. -
*Before switching on, make sure that all keys and wrenches have been removed
from the tool.
Switch off the motor and disconnect the power plug before you leave the work-
place.
Electrical installation work, repairs and maintenance may only be carried out by
persons whohave been specially trained.
Refit all guards and safety devices immediately after you have completed any
repairs or maintenance work.
*Be sure to observe thesafety information and operating and maintenance instructions
issued by the manufacturer, as well as the dimensions listed in the Technical Data.
*Itis imperative to observe the accident prevention regulations in force in your area
as well as all other generally recognized rules ofsafety.
*The saw is intended to be used indoors only.
*Workpieces that are smaller than the saw blade guard can cause injuries to the
hands or fingers. Use suitable aids!
*Avoid cramped hand positions when guiding in the workpiece and avoid positions
in which slipping could lead to your hand making direct contact with the saw blade.
Alwaysfit the saw blade with the teeth facing in the direction of the sawing table.
+Always set the correct blade tension to prevent the saw blades from jerking.
Be especially careful when cutting material with irregular cut profiles.
Exercise particular caution when cutting round objects such as rods and pipes.
These can roll down into the saw blade and cause the teeth to catch. Use awedge
to brace such workpieces.
*The teeth can become caught in the kerf when the workpiece is pulled back, espe-
cially if sawings have filled in (blocked) the kerf. In this case, you should switch the
saw off, disconnect the power plug, clear the kerf with awedge, and remove the
workpiece.
*Never leave the work area without having already switched the saw off. Wait until
the saw stops moving completely.
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SD1600V Safety information
+Do not position, join, or construct any parts on the work table while the saw is
running.
Only switch the saw on after you have removed any remaining material and tools
from the work table. Leave only the workpiece to be machined and any aids (e.g.
wedges) on the work table.
*Always wear safety goggles!
*Keep your fingers at asafe distance from the saw blade.
Carefully guide the workpiece and keep it steady at all times.
+Never leave the work area without having already switched the saw off.
Do not let your familiarity with the saw allow you to be careless. Carelessness can
lead to severe injuries within afraction of asecond.
Safe work
+Never use the protective devices for handling or transport.
+Make sure that the lower part of the saw blade is covered during transport, e.g. by
the protective device.
*Working position is alwayslaterally of the saw blade.
Do not lose this safety information.
Residual risks
Even if you use this electric power tool in accordance to instructions, certain residual
risks cannot beeliminated. The following hazards may arise in connection with the
equipment's construction and layout:
*Lung damageif no suitable protective dust mask is applied
*Damageto hearing if no suitable ear protection is applied
*Contact with the blade in the uncovered cutting zone
*Injuries (cuts) when changing the blade
*Crushed fingers
*Kickback
Tilting of the workpiece due to inadequate support
Touching the blade
Catapulting of pieces of timber and workpieces
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Technical data SD1600V
6. Technical data
Mains voltage
Power input
Stroke rate
Protection type
Stroke
Base area
Tilting range of table
Table size
Length of saw blade approx.
Reach
Max. cutting height at 90°
Max. cutting height at 45°
minimum size work piece wxh
maximum size work piece wxh
Weight approx.
Operating mode S6 30%:
220-240 V~ / 50 Hz
80 Watt (S1)
120 Watt (S6 30%)
500 -1700 min”
IP20
21mm
630 -295 mm
0° -45° to theleft
415 x255 mm
134 mm
406 mm
50 mm
22mm
100 x22 mm
400 x50 mm
12.7 kg
Continuous operation with idling (cycle time 10 minutes). To ensure that the motor
does not become excessively hot, it may only be operated for 30% of the cycle at
the specified rating and must then be allowed to idle for 70% of the cycle.
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SD1600V Technical data
Noise emission values
Sound
Sound values were measured in accordance with EN 61029.
Wear ear-muffs.
The impact of noise can cause damageto hearing.
Sound pressure level L,,: 66.9 dB(A)
Uncertainty K,,,: 3dB(A)
Sound power level L,,: 79.9 dB(A)
Uncertainty K,,,: 3dB(A)
The quoted values are emission values and not necessarily reliable workplace
values. Although there is acorrelation between emission and immission levels it is
impossible to draw any certain conclusions as to the need for additional precautions.
Factors with apotential influence on the actual immission level at the workplace
include the duration of impact, the type of room, and other sources of noise etc.,
e.g. the number of machines and other neighboring operations. Reliable workplace
values may also vary from country to country. With this information the user should
at least be able to make abetter assessment of the dangers and risks involved.
Reduce noise generation and vibration to aminimum!
+Use only equipment that is in perfect condition.
+Maintain and clean the equipment regularly.
+Adopt your way of working to the equipment.
*Do not overload the equipment.
*Have the equipment checked if necessary.
*Switch off the equipment when not in use.
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Before starting the machine SD1600V
7. Before starting the machine
A\ Important! Alwayspull out the power plug before making adjustments to
the equipment.
General information
+All covers and safety devices have to be properlyfitted before the equipment is
switched on.
*It must be possible for the blade to run freely.
*When working with wood that has been processed before, watch out for foreign
bodies such as nails or screws, etc.
*Before you actuate the ON/OFF switch, make sure that the saw blade is correctly
fitted and that the equipment’s moving parts run smoothly.
*Check that the voltage on the rating plate is the same as your supply voltage
before you connect the equipment to the power supply.
Installing the scroll saw on aworkbench (Fig. 3, 5)
Requiredfor installing (not provided):
*M6 hex screw (4x)
«M6 hex nut (8x)
«Washer, @ 7 mm (4x)
+Flat gasket, @ 7 mm (4x)
*Rubber base: 410 x255 x13 mm
The length of the screws to be used varies, depending onthe thickness ofthe table top.
*Install the scroll saw on a work table made from solid wood. This will avoid exces-
sive noise caused by
vibrations.
*Mark thedrill holes. Use the scroll saw as a template for this purpose.
*Drill 4 holes with adiameter of 9 mm into the work table and the rubber base.
*Screw the scroll saw to the table using the mounting points (Fig. 3 Item 18) and in
the following sequence (Fig. 5):
A) Scroll saw
B) Rubber base
C) Work table
D) Flat gasket
E) Washer
F) Hex nut
G) Hex nut
H) Hex screw
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