alfa-sys Drive unit User manual

alfa-sys ag alfa-cleaner taper cleaning device
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Instruction Manual
Translation of the Original Instruction Manual
Taper cleaning device alfa-cleaner
Drive unit / cleaning attachments / spare brushes
Example: Drive unit with SK 50 cleaning attachment
Designation
alfa-cleaner
Types:
Drive unit
Cleaning attachments SK / DIN / MAS-BT / CAT
Cleaning attachments HSK
Cleaning attachments PSC
Spare brushes
Manufacturer: alfa-sys ag, Industriestrasse 56, LI-9491 Ruggell
Telephone: [phone] , E-mail: [email protected]
Keep for future use!

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TABLE OF CONTENTS
1General .........................................................................................................................................................3
Introduction .............................................................................................................................................3
Intended use ...........................................................................................................................................3
Reasonable predictable incorrect use.....................................................................................................3
2Safety information.......................................................................................................................................4
General safety information regarding residual risks ...............................................................................4
Special safety information.......................................................................................................................5
Operator’s obligation ...............................................................................................................................5
Staff’s obligation......................................................................................................................................6
3Description of the devices..........................................................................................................................7
4Use of the devices.......................................................................................................................................7
5Disposal........................................................................................................................................................7
6Attachment...................................................................................................................................................8
Spare brushes and reductions................................................................................................................8
Declaration of Conformity........................................................................................................................9

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1 General
Introduction
These devices are used to clean the tapers on tool mounts, e.g. for CNC milling machines.
The Instruction Manual provided here describes the operating mode, connection and safety-compliant use
of the devices.
The attachments to this Instruction Manual are an integrative part of this document.
This Instruction Manual is only valid for the devices specified on the cover sheet.
Safety and warning information must be read prior to using the device.
Please observe the warning symbols attached to the device. This information must be adhered to
strictly! Warning symbols must be clearly legible. Damaged or missing symbols must be replaced.
The Instruction Manual must always be kept available at the location where the device is being
used.
The staff commissioned to work with the installation must have read and understood the Instruction
Manual prior to commissioning.
“Read and understand the Instruction Manual first”
“It is too late to do this when you have already started working”
Intended use
These devices are used to clean the tapers on tool mounts, e.g. for CNC milling machines.
The devices may only be operated by instructed experts. Private persons, children, the disabled and
interns my not work with these machines.
Reasonable predictable incorrect use
Use varying from the established “intended use” or any use apart from this is viewed as incorrect and is
prohibited. All other use requires consultation with the manufacturer.
This also applies to the use of the device for different product dimensions.
Conversions, changes:
In the event of unauthorized conversions and changes to the device, all manufacturer liability and warranty
becomes null and void. All changes to the system require agreement and control by alfa-sys ag.
The device always has to be operated with the supplied original power supply!
Spare parts, wear and tear parts and auxiliary material:
The use of spare parts and wear parts from third-party manufacturers can lead to risks. Only use original
parts or parts approved by the manufacturer.

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2 Safety information
General safety information regarding residual risks
The following general risks exist and must be observed during use.
Two pictograms on the device (warning signal and command signal) also warn against residual risks
Generally speaking:
DANGER
•In order to avoid endangerment due to thoughtless use of the device by third
parties, only one person at a time may ever work with it.
•This applies for all possible work with the device except for installation.
PROHIBITION
•The operating personnel must be trained !
•Persons who are unfamiliar with the functioning and/or operation must
not work on this device !
PROHIBITION
You must not work on this device if you have long hair !
Long hair must be gathered up and covered before working!
Depiction of safety information:
Risk to life
DANGER
•Describes an imminent threat of danger.
•If the information is not heeded, death or severe personal injuries will result
(invalidity).
Sever to lethal physical injury
WARNING
•Describes a possible dangerous situation.
•If the information is not heeded, death or severe personal injuries can result
(invalidity).

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Special safety information
The drive unit must not be switched on when inserting !
PROHIBITION
Caution finger injury !
Never reach into the rotating brushes from above! The rotating brushes can cause
severe finger injury by pulling in!
This symbol is attached to the cleaning device.
Faulty or illegible symbols must be replaced immediately!
INSTRUCTION
Always wear protective gloves around the device !
Operator’s obligation
The requirements of the EC Directive 2009/104/EC must be adhered to.
Only correspondingly qualified staff may work with this device. They must be familiar with all the warning
notices and safety information contained in this Instruction Manual. Successful and safe operation of
these devices depends on their correct handling and operation.
Keep this Instruction Manual at an easily accessible location. A copy must be handed over to each
operator. Acknowledgment must be confirmed in writing.
The devices may only be operated by trained and instructed staff. The legally permissible minimum age
must be observed. The staff’s responsibilities for use must be stipulated clearly.
Personal protective equipment must be provided by the operator. All employees are obliged to use this
protective equipment properly.

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Staff’s obligation
Only correspondingly qualified staff may work with these devices.
Qualified staff is defined as being those persons who, due to their education, experience and instruction,
are entitled to execute the work required. Here, you must be able to recognize and avoid possible
dangers.
The staff must be familiar with all the warning notices and safety information contained in this Instruction
Manual. For this:
•the Safety chapters and safety information in this Instruction Manual must be read, understood
and observed.
•the basic regulations regarding work safety and accident prevention must be observed.
Also, knowledge of first-aid measures and of the local rescue facilities is required.
Always wear the following personal protective equipment:
protective gloves
wear a hairnet

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3 Description of the devices
The alfa-cleaner taper cleaning device consists of the drive unit a) and the various
different mountable cleaning units b)
a) Drive unit:
•Mains power unit with safety coupling
Input voltage 100-240VAC, output voltage 24VDC
•Rotating pushbutton to switch on the device and to set the running time period
b) Cleaning unit DIN/CAT/MAS-BT/HSK/PSC
•Clamping handle to clamp the tool
•or reduction for the flange on the tool mount
4 Use of the devices
1. First connect the mains power unit supplied to the drive unit (24VDC) and then connect to
the mains power (100-240VAC). Please pull back the plug sleeve to release the 24V plug
(safety coupling)
2. Place the cleaning unit onto the drive unit. Caution: Align the holes to the two positioning
pins
3. In the event of stubborn contamination we recommend spraying the taper and support face
to be cleaned with a cleaning agent, e.g. WD40 / MOTOREX Power Clean or similar media
4. Insert the tool in the cleaning unit, possibly first inserting the reduction provided, in
accordance with the table
in Appendix 6.3
5. Clamp the tool using the rotating handle
6. Set the running time period to 1-5 minutes, depending on the level of contamination, using
the rotary switch
7. Push the rotary switch, the device starts the cleaning process
8. The cleaning process can be stopped at any time by pressing the rotary switch again
9. Remove the tool and wipe with a soft cloth
10. Spare brushes sets are available as per the table in Appendix 6.3
5 Disposal
Unusable devices must be disposed of a recycled scrap metal.
The country-specific regulations including recycling valid at the time of disposal must be
observed.

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6 Attachment
Spare brushes and reductions
DIN/MAS-BT/CAT
Reduktion/
reduction
Nenngrösse/size DIN MAS-BT CAT V-flange Ø
360130 30 50 46 46.02 46.2
360140 40 63.55 63 63.05
360150 50 97.5 100 98.41 97.7
98.6
Reduktionen für Reinigungsaufsatz alfa-cleaner
reduction for cleaning attachment alfa-cleaner
Die Reduktion ist Teil des Reinigungsaufsatzes und wird mitgeliefert.
The reduction is part of the cleaning attachment and included in the delivery.
DIN
for US-market only:
CAT V-flange
kein Bedarf / no need
Flansch /flange - Ø
Reduktion/reduction
for/für
MAS-BT und /and CAT V-flange
350380-B
Ersatzbürsten
spare brushes
350340-B
350350-B
350363-B
PSK 63/Capto C6
PSK 80/Capto C8
PSK 40/Capto C4
PSK 50/Capto C5
350130-B
350140-B
350280-B
ab Lager/on stock
ab Lager/on stock
auf Anfrage/on request
ab Lager/on stock
ab Lager/on stock
ab Lager/on stock
auf Anfrage/on request
350150-B
350232-B
350240-B
350250-B
350210-B
HSK-63
HSK-80
HSK-100
HSK-32
HSK-40
HSK-50
350263-B
auf Anfrage/on request
SK 30 DIN 69871/MAS-BT/CAT
SK 40 DIN 69871/MAS-BT/CAT
SK 50 DIN 69871/MAS-BT/CAT
ab Lager/on stock
auf Anfrage/on request
auf Anfrage/on request
ab Lager/on stock
ab Lager/on stock

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Declaration of Conformity
EG/EC/CE
KONFORMITÄTSERKLÄRUNG
DECLARATION OF CONFORMITY
DÉCLARATION DE CONFORMITÉ
Wir
We alfa-sys ag
Nous
(Name des Anbieters) (supplier’s name) (nom du fournisseur)
Industriestrasse 56 2210, FL-9491 Ruggell
(Anschrift) (address) (adresse)
erklären in alleiniger Verantwortung, dass das Produkt
declare under our sole responsibility that the product
déclarons sous notre seule responsabilité que le produit
Kegelreinigungsgerät alfa-cleaner
Typen: Antriebseinheit, Reinigungsaufsätze SK / DIN / MAS-BT / HSK /PSC,
Ersatzbürsten
(Bezeichnung Typ oder Modell, Los-, Chargen- oder Seriennummer, möglichst Herkunft und Stückzahl)
(name, type or model, lot, batch or serial number, possibly sources and numbers of items)
(nom, type ou modèle, no de lot, d’échantillon ou de série, éventuellement sources et nombre d’exemplaires)
auf das sich diese Erklärung bezieht, mit der / den folgenden Norm(en) oder normativen
Dokument(en) übereinstimmt.
to which this declaration relates is in conformity with the following standard(s) or other normative
document(s)
auquel se réfère cette déclaration est conforme à la (aux) norme(s) ou autre(s) document(s)
normatif(s)
EN ISO 12100:2010, EN 60204-1:2009
(Titel und/oder Nummer sowie Ausgabedatum der Norm(en) oder der anderen normativen Dokument(e)
(title and/or number and date of issue of the standard(s) or other normative document(s)
(titre et/ou no. et date de publication de la (des) norme(s) ou autre(s) document(s) nofmatif(s)
Gemäss den Bestimmungen der Richtlinie(n); following the provisions of Directive(s);
conformément aux disposition de(s) Directive(s)
(falls zutreffend) (if applicable) (le cas échéant)
2006/42/EG
Ruggell, den 12. Juli 2018 Helmuth Graf
(Ort und Datum der Ausstellung) (Name und Unterschrift oder gleichwertige Kennzeichnung des Befugten)
(Place and Date of issue) (name and signature or equivalent marking of authorized person)
(Lieu et date) (nom et signature du signataire autorisé)