Alfain PANDA 3010 User manual

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ALFA IN a.s. © www.alfain.eu Verze 01
User's manual
PANDA
Single-phase power generator
PANDA
3010

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ALFA IN a.s. ©www.alfain.eu
OBSAH:
1.INTRODUCTION .......................................................................................2
2.SAFETY WARNING ..................................................................................3
3.OPERATING CONDITIONS ......................................................................4
4.DESCRIPTION AND EQUIPMENT ARRANGEMENT ..............................4
5.SPECIFICATION .......................................................................................5
6.OPERATION..............................................................................................6
7.MAINTENANCE.........................................................................................8
8.STORAGE OF EQUIPMENT...................................................................11
9.TRANSPORT OF EQUIPMENT ..............................................................11
10.FAULTS AND NONSTANDARD STATE .................................................11
11.WARRANTY AND POST-WARRANTY REPAIRS ..................................12
12.WARRANTY ............................................................................................12
13.SERVICE BOOK......................................................................................13
1. INTRODUCTION
Dear consumer,
Company ALFA IN a.s. thanks you for purchasing our product and believe that you will be satisfied with our
machine. Congratulations on choosing a professional machine for independent power generator based on the
gasoline engine. This equipment is designed for demanding applications, and it is made from the highest
quality components under strict quality management system certified according to ČSN EN ISO 9001. With the
combination of professional gasoline engine HONDA, or VANGUARD, top of alternators LINZ or SINCRO,
professional electrical and mechanical design and careful craftsmanship and assembling process, you get a
device that is ready for a long-term, demanding and dynamic operation in normal or nonstandard working
conditions.
Advantage of gasoline power generator series ARCTOS:
professional single-cylinder air-cooled, four-stroke OHV engine with automatic mechanical speed
control
powerful maintenance free alternators
fixed mounting of motor - generator in one constructional part
double antivibration support of generator sets
solid, ergonomically designed tubular frame
MAGIMOUNTTM - mounting system chassis and accessories
robust manual starter
low noise and fuel consumption
use a commercially available fuel
the possibility of long-term full load
optional electric starter, electronic voltage regulation (AVR), counter operation’s hours, chassis, upper
fairing, larger tank
the possibility of customization
single-phase operation (1x 230V)
long-term protection against current overload (thermal fuse)
service background

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ALFA IN a.s. ©www.alfain.eu
2. SAFETY WARNING
To ensure safe operation, please carefully read the following provisions. The following safety precautions must always be
observed when handling the equipment device and its operation. Ignoring WARNING may lead to injury or property
damage. Ignoring of NOTES, CAUTION may lead to equipment damage, reducing its performance or worsening operating
performance.
Photos are for illustration only.
WARNING - is used to indicate the risk, that if the warning is ignored causes or may cause minor or sever injury or
death to operating and bystanders person and damage to property.
NOTES - are used to notify of important information for the installation, operation and maintenance of equipment.
WARNING ! RISK OF FIRE AND EXPLOSION !
Flammable and explosive gasoline can cause fires or serious burns.
Gasoline is extremely flammable and its vapors can explode if ignited. Fuel must be only store in approved containers, in well ventilated and
unoccupied buildings, away from open flame, hot surfaces, electrical wiring or sparks. Refuel when the engine is hot or running, since spilled fuel
may be ignited by contact with hot surfaces or sparks from electrical shock. Never use gasoline or flammable sharp as a cleaning medium.
Risk of explosion gases produced during charging (models with electric start)
Charge the battery only in a well-ventilated area away from sources of ignition (open flame, hot surfaces, sparks). Keep the battery out of the reach
of children. During maintenance battery, remove all jewelry. Before disconnecting the negative terminal, make sure that the engine key switch is in
the OFF position (in the ON position would have occurred the spark when disconnecting that could cause an explosion if hydrogen gas generated
during charging the battery or gasoline vapors are present).
WARNING ! RISK OF ROTATING PARTS!
Rotating parts may cause severe injury.
Do not touch or keep a safe distance of the hands, feet, hair and other body parts, clothing, tools and working materials from moving parts to
prevent injury. Never operate the equipment with any cover, shrouds, or guards.
WARNING ! RISK OF BURNS!
Do not touch the equipment when it is in operation or when it just stopped.
Parts of the machine may be hot during operation (especially the exhaust, engine block, body generator, cover of muffler, frame machines for
exhaust). Do not touch these areas while the engine is running or immediately after stopping prevent severe burns. Never operate the equipment
with any cover, shrouds, or guards.
WARNING ! RISK OF CHEMICAL BURNS!
Electrolyte of battery for devices equipped with an electric starter contains sulfuric acid. Prevent skin contact with electrolyte.
WARNING ! RISK OF ELECTRIC SHOCK!
Do not touch electrical wires equipment when it is in operation.
Electrical appliances connect and disconnect from the generator if generator is always switched off. Do not tamper with electrical wiring devices. Do
not operate the equipment if it is damaged or is suspected of internal damage (eq. after flooding equipment, mechanical damage). Risk of electrical
shock.
WARNING ! RISK OF POISONING EXHAUST GASES!
Exhaust gases contain substances which, when inhaled, can cause serious intoxication or death and substances considered carcinogenic and
teratogenic. Prevent inhaling exhaust gases, and never run the engine in closed or poorly ventilated areas.
WARNING ! RISK OF RANDOM STARTS!
Radom start of motor can cause severe injury. Before attempting any maintenance, disconnect the spark plug cable and devices equipped with an
electric starter negative terminal of the battery. Before disconnecting, make sure that the starter box is in the OFF position (in the ON position would
spark created when disconnecting to ignite or explode if spilled fuel).
WARNING ! RISK OF INJURY OF CHILDREN AND INCOMPETENT PERSONS!
Keep out of reach of children or incompetent persons. Operate equipment by qualified person according to this manual knowledgeable. Do not
operate the equipment children under 15 years.
Winding of the alternator is not connected to the ground - it is also isolated system power supply. This ensures the safety of the device with respect
to the possibility of injury to the operator an electric shock. It is strongly prohibited to earth some of working conductor in generator circuit except
when electrical circuit is equipped with residual current device tripping sensitivity 30 mA. These installations must be carried only by a specialist with
electro qualifications.
Residual current circuit protector will provide safe operation and protect the operator in the event of damage to the insulation alternator. Residual
current circuit breaker disconnects the electrical circuit in the event of a discrepancy between the electrical force-output alternator and parts of the
circuit connected to ground at the output of the circuit breaker.
Must not be combined PE and N !

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ALFA IN a.s. ©www.alfain.eu
3. OPERATING CONDITIONS
COMPLIANCE WITH NATIONAL SAFETY STANDARDS. The device is manufactured in compliance with European safety standards.
May not be complied national standards.
Devices operate at maximum heeling 15 degrees to the horizontal.
The machine must be protected from humidity and rain, chemically aggressive environments, mechanical damage, excessive
overloading - exceeding the tech. parameters rough treatment.
Each user must know its maximum rated power generator, which must not be exceeded. Generator is equipped with a thermal
fuse , which serves as a protection against prolonged overloads. If the power is interrupted during the use, it can be caused by breaking
the fuse due to constant overloading. In this case, wait a short period of time, remove the cause of overloading and then switch on the
fuse again by pressing the button located near the outlets. Thermal fuses have values corresponding to the values of each type of
generator. If the replacement is necessary, use original spare parts. Thermal fuse can not secure single very strong overloading
exceeding several times the rated power generator. It can result in severe damage to the alternator, for which the manufacturer
does not bear any responsibility.
When connecting electrical machines and appliances to the generator it is essential to observe the technical parameters of electric
powered and connected devices. If in doubt consult your dealer or the manufacturer of power generators.
Coefficient determines the approximate multiple increase "label" the power of powered devices, which may occur short-term during the
operation, especially during start-up equipment. Most equipment has a coefficient of 1 except for the following (the list is not complite, it is
indicative only).
The connected powered device Coefficient
Pressure washers 3
Fridge 3,5 -5
Concrete mixers, angle grinders, circular saws 2,5
Machine tools and electric grinders 2
Submersible pumps 3
Washing machines 4
Compressors 3,5-5
Drilling and milling machines 3
Halogen lamps and fluorescent lamps 1,5
Crushers, grass trimmers, brush cutters, fence cutters, mowers and chain saws 2
It is necessary to observe all the provisions of the used motor, which are listed in the user manual or the user manual engine.
All interventions in el. equipment, as well as repairs must be performed only by authorized personnel.
4. DESCRIPTION AND EQUIPMENT ARRANGEMENT
Sockets
Power en
g
ine
A
lternato
r
Fuel tank

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ALFA IN a.s. ©www.alfain.eu
5. SPECIFICATION
PANDA 3010
Alternator
Power [kVA]
3,0
Voltage [V]
1 x 230
Current [A]
13,0
Frequency [Hz]
50
Regulation
capacitive
Motor
Type
R210
Volume (cm3)
212
Power [kW/HP]
4,2 / 5,6
Cooling
air
Starting
manual
Noise (A) [dB]
96
Consumption [l/h]
1,2
Fuel tank capacity [l]
3,1
Oil
10W 40 (-18°C -
50°C), 5W 40(-
40°C - 0°C)
Gasoline
unleaded > 91
Accesories
IP Protection
IP23
Oil sensor
yes
Breaker (230V)
yes
Voltage indication optional
Counter operation’s hours
optional
Chassis
optional
Small bodywork optional
Dimensions [mm]
600x460x475
Weight [kg]
44

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ALFA IN a.s. ©www.alfain.eu
6. OPERATION
Procedure for the first start
read this instruction manual carefully
remove information labels from the device
remove residues of the transport packing
check the engine oil level, or top up
fill the fuel tank (3-4 l)
check visually the mask air intake cooling to the engine and the alternator and the surface of the
device, make sure that the equipment is not damaged
make sure all safety devices and guards are installed and securely tightened
check if the powered device is off and unplugged
Procedure before any further start
check oil level, top up, if the level is below the MIN, do not overfill above MAX
check the fuel level, or top up
check visually the mask air intake cooling to the engine and the alternator and the surface of the
device, make sure that the equipment is not damaged
make sure all safety devices and guards are installed and securely tightened
check, if the powered device is off and unplugged
Use of generator to power appliances
1. Start the generator according to the instructions below.
2. Connect the appliances to the plugs, make sure not to exceed the maximum rated load of the
outputs.
3. Make sure that the thermal fuse is ON.

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ALFA IN a.s. ©www.alfain.eu
Starting
Manual starter - H Models - HONDA engine
1. Turn fuel valve to the ON position (1).
2. Place the choke control to the ON position (2). For a warm engine choke is not required.
3. Move the switch of the ignition switch to the ON position (3).
4. Pull slowly the starter grip until resistance shows. Then smoothly, but fast enough pull the starter
handle (so as to avoid excessive stress on the starter rope guide pulley and starter) (4). Repeat
until the device does not start.
5. After starting the device handle you return to its initial position.
6. After a few seconds you turn the choke to the OFF position (5) - work equipment picks up speed,
and its operation is fluent.
NOTE: In the case of break rope starter have it replaced with a original HONDA spare part.
1
5
4
2
Choke
Fuel valve
Lever of the
i
g
nition switch
3
Starter
g
ri
p

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ALFA IN a.s. ©www.alfain.eu
Decommissioning
1. Unload motor by disconnecting all load.
2. Let the engine run for 30 to 60 seconds flat.
3. Turn the engine switch to the OFF position.
4. Fuel valve switch from ON to OFF position.
7. MAINTENANCE
For engine maintenance - detailed service procedures are listed in the user manual or the user manual
engine.
Maintenance, excluding maintenance described in this manual should be made by an authorized
service partner for engine maintenance by authorized service HONDA or VANGUARD.
The generator does not require any servicing or maintenance by the customer.
Maintenance - schedule
WARNING! RISK OF RANDOM START!
Random start of engine by maintenance can cause severe injury. Disconnect the spark plug cable before attempting any
maintenance and disconnect negative terminal of the battery in devices equipped with an electric starter.
Činnost Periodicita
Check, if necessary Top up the fuel tank denněnebo před každým startem
Checking the oil level daily or before every start
Check air filter 1daily or before every start
Control of air sampling openings and cooling surfaces 1daily or before every start
Cleaning foam air filter daily or before every start
Replacing the air filter 1every 25 hours of operation
Changing the oil every 50 hours of operation
Removing the covers cooling and cleaning 1every 100 hours of operation
Check the wear of the spark plugs and cable every 100 hours of operation
General inspection of equipment 2 every 100 hours of operation
1Periods shorten up to ½ when the equipment is operated in extremely dusty or dirty environments
2Let make an authorized service partner

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ALFA IN a.s. ©www.alfain.eu
Check oil level / top up oil
Oil 10W 40 (-18°C -
50°C), 5W 40(-40°C -
0°C)
1. Make sure, that the device has not running, the starter position is OFF, it is in a horizontal position
and is chilly, allow the oil to drain into the oil pan.
2. Clean the area around the oil cap throat to prevent possible oil contamination when opening the oil
cap throat.
3. Remove the oil cap stopper
4. The oil level should be up to the upper edge of the throat, but it would not leak.
5. In the event that the oil level does not reach the upper edge of the throat. Top up oil (by oil throat)
so that the oil level reached to the upper edge of the throat.
Checking maintenance and replacement of the air filter and air system
Daily or before starting, check the air filter. Check the dirt and debris around the air cleaner. Keep this area
clean. Also check for loose or damaged. Replace all bent or damaged air cleaner components.
NOTE: Operating the engine with loose or damaged air cleaner components could allow unfiltered air into the engine
causing premature wear or damage.
Maintenance foam air pre-filter
Wash and re-oil the pre-filter every 25 hours of operation (more often if the equipment is operated in dusty or
dirty conditions). Foam pre-filter, keep the following manner:
1. Release the cover screw and remove the air filter cover
2. Remove foam pre-filter air filter paper
3. Wash the pre-filter in hot water (by hand) with soap, detergent or other detergent. Thoroughly
wash the pre-filter so it does not contain any detergent. Squeeze excess water (do not wring) and
let the pre-filter to air dry.
4. Let soak up the pre-filter with clean engine oil. Squeeze out excess oil.
5. Place the pre-filter through a filter paper
6. Replace the air filter cover and securely tighten the cover screw
7. In the case of having to replace the pre-filter use only original HONDA or VANGUARD spare parts
Maintenance paper air filter
Every 500 hours of operation (more often if the equipment is operated in dusty or dirty conditions), replace the
paper air filter as follows:
1. Remove the air filter cover and remove the cover. Remove the wing nut and remove the air filter
with pre-filter. Remove the pre-filter from the paper air filter and clean if necessary.
2. Do not wash the paper element or use pressurized air to prevent damage. Replace a dirty, bent, or
damaged element with a new original spare part - HONDA or VANGUARD. With a new filter,
handle carefully, do not use if the sealing surfaces are bent or damaged.
3. When servicing the air cleaner, check the air filter. Make sure it is secured and not cracked or
otherwise damaged. Also check the cover for damage or improper fit. Replace all damaged air
cleaner components.
4. Replace back all components.
5. If it is necessary to replace the paper filter, use only original spare parts - HONDA or VANGUARD.
Air inlet for cooling areas
To ensure correct cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine
are kept clean at all.
Every 100 hours of operation (more often if operating in dusty or dirty conditions), remove the blower cover and
other covers and clean them as well as other exterior surfaces if necessary. Make sure the vent caps are
reinstalled and securely fastened.

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ALFA IN a.s. ©www.alfain.eu
NOTE: Operating the engine with clogged or dirty grates and covers and / or cooling shrouds removed, can lead to damage
to the engine by overheating.
Change oil / oil level checking system (Oil Sentry)
Change oil
NEW MOTOR - first exchange after 20 hours of operation (Vanguard 8h). Thereafter, change oil every 100
hours of operation. Use only the recommended types of oil. Change the oil while the engine is still warm, the oil
will drain and wash away more impurities. Make sure that when filling, checking or changing the oil is
equipment in horizontal position.
Change oil as follows:
1. Make sure the equipment is not run, the starter position is OFF, it is in a horizontal position and is
cold, allow the oil time to run to the sump.
2. Clean the area around the oil cap throat to prevent possible oil contamination when opening the oil
throat.
3. Remove the oil filler stopper.
4. The oil level should be up to the upper edge of the throat, but it would not leak.
5. In the event that the oil level does not reach the upper edge of the throat. Top up oil (oil throat) so
that the oil level reached to required height the upper edge of the throat.
NOTE: Always use the recommended types of oil - to prevent excessive engine wear or damage. To avoid excessive wear
or damage to the engine, you must always observe for correct oil level in the crankcase. Never operate the engine with low
oil state
NOTE: When handling oil, follow the applicable legislation in the environmental field.
Change oil / oil level checking system (Oil Sentry)
Change oil
NEW MOTOR - first exchange after 20 hours of operation (Vanguard 8h). Thereafter, change oil every 100
hours of operation. Use only the recommended types of oil. Change the oil while the engine is still warm, the oil
will drain and wash away more impurities. Make sure that when filling, checking or changing the oil is
equipment in horizontal position.
Change oil as follows:
6. Make sure the equipment is not run, the starter position is OFF, it is in a horizontal position and is
cold, allow the oil time to run to the sump.
7. Clean the area around the oil cap throat to prevent possible oil contamination when opening the oil
throat.
8. Remove the oil filler stopper.
9. The oil level should be up to the upper edge of the throat, but it would not leak.
10. In the event that the oil level does not reach the upper edge of the throat. Top up oil (oil throat) so
that the oil level reached to required height the upper edge of the throat.
NOTE: Always use the recommended types of oil - to prevent excessive engine wear or damage. To avoid excessive wear
or damage to the engine, you must always observe for correct oil level in the crankcase. Never operate the engine with low
oil state
NOTE: When handling oil, follow the applicable legislation in the environmental field.
Oil level checking system (Oil Sentry)
The motors are equipped with checking the oil level. If the oil level falls below the safe level, the engine stops
automatically. The engine can’t be started until the oil fails to complete.
NOTE: If the engine stalls or fails to start, turn the engine switch to the ON position and pull the starter handle, try to start
the engine. If the oil warning, after a few seconds, blink- TURN OFF the motor. The amount of oil in the engine is not
sufficient. Top up oil and start again.

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ALFA IN a.s. ©www.alfain.eu
Checking / replacing the spark plugs and ignition
This device is equipped with reliable electronic ignition system. Maintenance other than periodically checking /
replacing the spark plugs is neither necessary nor possible. In case of problems with the ignition, which can not
be solved by replacing the spark plugs, contact your nearest service partner.
Every 200 hours of operation, remove the spark plug, check condition, and adjust the gap or replace the spark
plug with a new one. Standard spark plug is a Champion RC12YC or higher Champion Premium GOLD 2071.
They are also applicable to other manufactures equivalent candles. Control, respectively. Replace the spark
plug as follows:
1. Before removing the spark plugs clean the area to prevent dirt and debris out of the engine.
2. Remove the plug and check its condition. In the case of wear replace the spark plug.
3. NOTE: Do not clean the spark plug abrasive grit. Some grit could remain in the spark plug and
enter the engine and cause excessive wear or damage.
4. Check the gap using a feeler gauge. Adjust the gap by carefully bending the ground electrode. The
gap should be set to 0.7 – 0.8 mm.
5. Replace the spark plug back and tighten the 13/16 inch wrench to candle so that the sealing
washer is compressed. When installing a new spark plug tighten a half turn after addition
depositing in order bottoming washer. When reassembling the original spark plugs after landing
tighten the 1/8 - 1/4 turn in addition in order to compress the washer.
WARNING !
Tighten too loosely spark plug can overheat and damage motor. Excessive tightened the spark plug can
damage the threads in the cylinder head.
6. Connect the cable to the spark plug.
If necessary, additional service actions, contact your service partner.
8. STORAGE OF EQUIPMENT
The equipment can be stored in standard stock under standard storage conditions. Temperature +5-40 ° C,
humidity <95%, it is suitable to store the machine on a dry surface.
9. TRANSPORT OF EQUIPMENT
The device can be transported only n a horizontal position, to prevent leakage of fluids. Fuel valve of the
engine moved to the OFF position.
10. FAULTS AND NONSTANDARD STATE
In the case, that the effect of any failure or nonstandard state, first check the simplest causes in the table
below. In the event, that a fault or state is not in the table, or not be removed by removing the causes, contact
your service partner. Do not attempt to repair the equipment not subject to routine inspection and maintenance.
Possible
reason
Problem
No fuel Wrong fuel
Fuel valve is not
in the ON
position
Dirt in the fuel
system
Dirt on
grilles
Wrong oil
level
Overload
equipment
Dirty air
filter
Worn out
spark plug
Cold
engine
Overload
alternator
Demagne-
condition
alternator
rotor
Not start X X X X X X X X
Hard to start X X X X X X X X
Suddenly stops X X X X X X X
Loses power X X X X X X X X
Powered
irregularly
X X X X X X X X
Strange noises X X X X X X
Blackouts, irregular
ignition
X X X X X X X
Wounds from the
exhaust
X X X X X X
Overheating X X X X X
High fuel
consumption
X X X
Dark smoke from
exhaust
X X
The output is not a X X

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ALFA IN a.s. ©www.alfain.eu
current
Repeated failures
alternator
protection
X
11. WARRANTY AND POST-WARRANTY REPAIRS
Warranty and post-warranty repairs provided by the manufacturer or an authorized service location.
12. WARRANTY
We guarantee our customers that the original equipment marks PANDA is and will be free from manufacturing
defects in materials and workmanship for two years from the date of purchase, provided that it is operated in
accordance with this user manual and other documentation provided with the product under appropriate
operating conditions and in normal handling. Under this warranty will be provided free of charge any service
support, except for service after being damaged by improper handling or operation in improper operating
conditions and spare parts, except normal consumables associated with the product (filters, spark plugs, fuel,
oil, etc.). All warranty repairs must be carried out either by the manufacturer or a certified service partner.
Repair of other entities, as well as intervention in its own facilities outside the periodic maintenance leads to a
breach of warranty and void your warranty. All rules regarding the warranty for the operation subject to the final
consumer, and not mentioned above is further governed by the Civil Code, as amended and other relevantly
related regulations.

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ALFA IN a.s. ©www.alfain.eu
13. SERVICE BOOK
Periodicity
Activity
before
every start
every 100
hours of
operation
every 100
hours of
operation
(Vanguard
50h)
every 100
hours of
operation
every year
or every
300 hours
of
operation
Check, if necessary top up the fuel tank x
Checking the oil level x
Check air filter 1x
Control of holes for air intake and
cooling surfaces 1
x
Cleaning foam air filter x
Replacing the air filter 1x
Changing the oil x
Removing the covers cooling and
cleaning 1
x
Check the wear of the spark plugs and
cable
x
General inspection of equipment 2 x
RECORDS OF SERVICE CHECK
Activity
Check, if necessary top up the fuel tank
Checking the oil level
Check air filter
Control of holes for air intake and cooling
surfaces
Cleaning foam air filter
Replacing the air filter
Changing the oil
Removing the covers cooling and
cleaning
Check the wear of the spark plugs and
cable
General inspection of equipment
Signature
technician, firm,
stamp
Date:
Table of contents
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