Alfalaval Unique SSV PN10 User manual

ESE02127-EN92022-10
Originalmanual
InstructionManual
UniqueRV-STRegulatingValve

Tableofcontents
Theinformationhereiniscorrectatthetimeofissuebutmaybesubjecttochangewithoutpriornotice
1.DeclarationsofConformity.................................................................4
2.Safety..........................................................................................6
2.1.Importantinformation.............................................................................6
2.2.Warningsigns.....................................................................................8
2.3.Saftyprcautions................................................................................9
3.Installation....................................................................................12
3.1.Unpacking/dlivry...............................................................................12
3.2.Gnralinstallation................................................................................14
3.3.Wlding............................................................................................16
3.4.Elctricalconnction.............................................................................18
3.5.Rcyclinginformation.............................................................................19
4.Operation.....................................................................................20
4.1.Opration..........................................................................................20
4.2.Troublshooting...................................................................................22
4.3.Rcommnddclaning.........................................................................23
5.Maintenance..................................................................................25
5.1.Gnralmaintnanc.............................................................................25
5.2.Dismantlingofvalv..............................................................................28
5.3.Plugsalrplacmnt............................................................................29
5.4.Assmblyofvalv.................................................................................32
5.5.Assmblyinstructionforpositionr.............................................................33
5.6.Actuatorbushingrplacmnt..................................................................34
5.7.Dismantlingoffullymaintainablactuator(rmovablyokwithbolts/2006-Jun2016).39
5.8.Assmblyofoptionalmaintainablactuator...................................................40
5.9.Mountingoffullymaintainablactuator.........................................................40
5.10.Changingpnumaticmovmntonfullymaintainablactuator(NC/NO)...................41
6.Technicaldata................................................................................42
6.1.Tchnicaldatapositionr.........................................................................42
6.2.Tchnicaldata-valv/actuator..................................................................42
7.Partslistandservicekits...................................................................44
7.1.UniquRV-STRgulatingValv(sizs25mm-51mm/DN25-DN50).........................44
7.2.UniquRV-STRgulatingValv(sizs63.5mm-101.6mm/DN65-DN100).................47
7.3.Maintainablactuator(sizs25mm-51mm/DN25-DN50)....................................50
7.4.Maintainablactuator(sizs63.5mm-101.6mm/DN65-DN100).............................52
3

1DeclarationsofConformity
EU EU
EUDclaration Dclaration Dclarationof of ofConformity Conformity Conformity
ThDsignatdCompany
AlfaLavalKoldingA/S,Albun31,DK-6000Kolding,Dnmark,[phone]
Companynam,addrssandphonnumbr
Hrbydclarthat
Valv
Dsignation
UniquSSVPN10
Typ
Srialnumbrfrom5099880to29999999999
isinconformitywiththfollowingdirctivswithamndmnts:
-MachinryDirctiv2006/42/EC
-PrssurEquipmntDirctiv2014/68/EUcatgory1andsubjctdtoassssmntprocdurModulA.Mayonlyb
usdforfluidsinGroup2
Thprsonauthorisdtocompilthtchnicalfilisthsignrofthisdocumnt.
GlobalProductQualityManagrLarsKrusAndrsn
TitlNam
Kolding,Dnmark2022–10–01
PlacDat(YYYY-MM-DD)Signatur
ThisDclarationofConformityrplacsDclarationofConformitydatd2016-06-01
4

1DeclarationsofConformity
UK UK
UKDclaration Dclaration Dclarationof of ofConformity Conformity Conformity
ThDsignatdCompany
AlfaLavalKoldingA/S,Albun31,DK-6000Kolding,Dnmark,[phone]
Companynam,addrssandphonnumbr
Hrbydclarthat
Valv
Dsignation
UniquSSVPN10
Typ
Srialnumbrfrom5099880to29999999999
isinconformitywiththfollowingdirctivswithamndmnts:
-ThSupplyofMachinry(Safty)Rgulations2008
-ThPrssurEquipmnt(Safty)Rgulations2016catgory1andsubjctdtoassssmntprocdurModulA.May
onlybusdforfluidsinGroup2
Signdonbhalfof:AlfaLavalKoldingA/S
GlobalProductQualityManagrLarsKrusAndrsn
TitlNam
Kolding,Dnmark2022–10–01
PlacDat(YYYY-MM-DD)Signatur
DoCRvison_01_102022
5

2Safety
Unsafepracticesandotherimportantinformationareemphasisedinthismanual.
Warningsareemphasisedbymeansofspecialsigns.
2.1Importantinformation
Always Always
Alwaysradthmanualbforusingthvalv!
W W
WARNING ARNING ARNING
Indicatsthatspcialprocdursmustbfollowdtoavoidsriousprsonalinjury.
CAUTION CAUTION
CAUTION
Indicatsthatspcialprocdursmustbfollowdtoavoiddamagtothvalv.
NOTE NOTE
NOTE
Indicatsimportantinformationtosimplifyorclarifyprocdurs.
ThisInstructionmanualisdsigndtoprovidthusrwiththinformationtoprformtaskssaflyforallphassinthliftimof
thproductsupplid.
Thusrshallalwaysradthsaftysctionfirst.Hraftrthusrcanskiptothrlvantsctionforthtasktobcarrid
outorforthinformationndd.
Thisisthcompltmanualforthsupplidproduct.
Oprators Oprators
Oprators
Thopratorsshallradandundrstandthinstructionmanualforthsupplidproduct.
Maintnanc Maintnanc
Maintnancprsonnl prsonnl prsonnl
Thmaintnancprsonnlshallradandundrstandthinstructionmanual.
Thmaintnancprsonnlortchniciansshallbskilldwithinthfildrquirdtocarryoutthmaintnancworksafly.
T T
Trains rains rains
Trainscanprformtasksundrthsuprvisionofanxprincdmploy.
Popl Popl
Poplin in ingnral gnral gnral
Thpublicshallnothavaccsstothsupplidproduct.
How How
Howto to tocontact contact contactAlfa Alfa AlfaLaval Laval Laval
Contactdtailsforallcountrisar
continuallyupdatdonourwbsit.
Plasvisitwww.alfalaval.comtoaccssthinformationdirctly.
6

2Safety
Unsafepracticesandotherimportantinformationareemphasisedinthismanual.
Warningsareemphasisedbymeansofspecialsigns.
Dif Dif
Diffr fr frnt nt ntactuator actuator actuatortyps typs typsfor for forth th thSSV SSV SSVvalv valv valv
InJun2016thblowchangwasimplmntdandth“rmovablyokwithbolts”vrsionisthrbyphasdoutand
rplacdbyth“yokwithoutbolts”vrsion.
NOTE NOTE
NOTE
Itisimportanttochckforwarningsmarkdonthactuatorwhnsrvicinganactuator-sblowtabl.
Non Non
Non- - -maintainabl maintainabl maintainablactuator actuator actuator
Springundrloadand
CANNOT CANNOT
CANNOTbopnd
Fully Fully
Fullymaintainabl maintainabl maintainablactuator actuator actuator
Springcagandcanb
opnd
Fully Fully
Fullymaintainabl maintainabl maintainablactuator actuator actuator
Springcagandcanb
opnd
*)Lockwiropningislockd
whnwarningismarkdon
actuator
Actuator Actuator
Actuatortyp typ typ
Non-rmovablyok“Rmovablyokwithbolts”.
Ifthyokwithboltsis
damagdithastobrplacd
byth“yokwithoutbolts”
“Yokwithoutbolts”
Y Y
Yok ok oktyp typ typ
Notpossibltosrvic
intrnally(itisnotpossiblto
changpistono-rings)
YsYs
Srvic Srvic
Srvic
YsNoNo
Markd Markd
Markdwith with withwar war warnings nings nings
From2006From2006toJun2016FromJun2016
Y Y
Yar ar arof of ofpr pr production oduction oduction
7

2Safety
Unsafepracticesandotherimportantinformationareemphasisedinthismanual.
Warningsareemphasisedbymeansofspecialsigns.
2.2Warningsigns
Gnralwarning
Causticagnts
Dangrofinjury:(anxtrayllowlablmarkdonthactuatorfromJun2016)
DoNOT NOT
NOTattmpttocutthactuatoropndutospringundrload.
(Thlockwiropningislockd).
Dangrofinjury(lasrmarkdonthactuator)
DoNOT NOT
NOTattmpttodisassmblthactuatordutospringundrloaddangr!
(Thlockwiropningislockd)
8

2Safety
Allwarningsinthemanualaresummarisedonthispage.
Payspecialattentiontotheinstructionsbelowsothatseriouspersonalinjuryand/ordamagetothevalveareavoided.
2.3Safetyprecautions
Actuators Actuators
Actuators
Ifsupportairisutilisd:
-ShockinthactuatormustNEVER NEVER
NEVERoccur
-SupportaironhighprssuractuatorvrsionsisNOT NOT
NOTallowd
Toprvntshockinthactuatorandtoprvntxcding10bar/145PSIproductprssur,AlfaLavalrcommndsNOT NOT
NOTto
xcd3bar/43.5PSIsupportaironthspringsidinallthUniquSSVactuators.
Ifsupportairisconnctdalwaysusth3bar/43.5PSIairrliffittings=9611995903.
Usingthairrliffittingalsoxtndsthsrviclifofthactuatorpistono-ring.
Pos. Pos.
Pos.no. no. no.5 5 5
Foractuators,manufacturdyar2005-2018,withsrialnumbr
from1000000-5999999andfrom20000000000-59999999999
alwaysusstladaptr(pos5)=9614065301
Tightntorqu=30Nm
Pos. Pos.
Pos.no. no. no.5 5 5
Foractuators,manufacturdyar2019-->with
srialnumbrfrom6000000to7000000andfrom
60000000000to70000000000alwaysusstl
adaptr(pos5)=9615374701
Tightntorqu=15Nm
*)AlfaLavalrcommndsmax.3bar/43.5PSIsupportair
Alwaysusth“3bar/43.5PSIairrliffittings”onsupportair.
AlfaLavalarticlnumbr=9611995903
9

2Safety
Allwarningsinthemanualaresummarisedonthispage.
Payspecialattentiontotheinstructionsbelowsothatseriouspersonalinjuryand/ordamagetothevalveareavoided.
GENERAL GENERAL
GENERAL
Always Always
Alwaysnsurthatprsonnlmusthavxprincwithliftingoprations.
Always Always
Alwaysnsurthliftingpointtobinlinwithcntrofgravity.Adjustliftingpointifncssary.
Always Always
Alwayskpanyonthloadandstayclarduringthliftingopration.
Always Always
Alwaysnsurthatthliftingquipmntissuitablforthspcificsupplidproduct.
Always Always
Alwaysusappropriatliftingquipmntforhavypartswhnrlvant.Usliftinglogswhnavailabl.
INST INST
INSTALLA ALLA ALLATION TION TION
Always Always
Alwaysradthtchnicaldatathoroughly(ssction)
Always Always
Alwaysrlascomprssdairaftrus
Nvr Nvr
Nvrtouchmovingpartsifthactuatorissupplidwithcomprssdair
Nvr Nvr
Nvrtouchthvalvorthpiplinswhnprocssinghotliquidsorwhnstrilising
Nvr Nvr
Nvrdismantlthvalvwithvalvandpiplinsundrprssur
Nvr Nvr
Nvrdismantlthvalvwhnitishot
Nvr Nvr
Nvrcutthactuatoropn,dutospringundrload-ifmarkdwiththiswarning
DoNOT NOT
NOTattmpttodisassmblthactuatordutospringundrloaddangr!
OPERA OPERA
OPERATION TION TION
Nvr Nvr
Nvrdismantlthvalvwithvalvandpiplinsundrprssur
Nvr Nvr
Nvrdismantlthvalvwhnitishot
Always Always
Alwaysradthtchnicaldatathoroughly(ssction)
Always Always
Alwaysrlascomprssdairaftrus
Nvr Nvr
Nvrtouchthvalvorthpiplinswhnprocssinghotliquidsorwhnstrilising
Nvr Nvr
Nvrtouchmovingpartsifthactuatorissupplidwithcomprssdair
Always Always
Alwaysrinswllwithclanwatraftrclaning
Always Always
Alwayshandllyandacidwithgratcar
NOTE NOTE
NOTE
Always Always
Alwaysfollowthinstructionsinthsaftydatashtsfromthsupplirsofclaningagnts,dtrgnts,
oilstc.
MAINTENANCE MAINTENANCE
MAINTENANCE
Always Always
Alwaysradthtchnicaldatathoroughly(ssction)
Always Always
Alwaysrlascomprssdairaftrus
Nvr Nvr
Nvrsrvicthvalvwhnitishot
Nvr Nvr
Nvrsrvicthvalvwithvalvandpiplinsundrprssur
Nvr Nvr
Nvrstickyourfingrsthroughthvalvportsifthactuatorissupplidwithcomprssdair
Nvr Nvr
Nvrtouchmovingpartsifthactuatorissupplidwithcomprssdair
Always Always
AlwaysusAlfaLavalgnuinsparparts
Nvr Nvr
Nvrcutthactuatoropn,dutospringundrloaddangr-ifmarkdwiththiswarning
DoNOT NOT
NOTattmpttodisassmblthactuatordutospringundrloaddangr!
10

2Safety
Allwarningsinthemanualaresummarisedonthispage.
Payspecialattentiontotheinstructionsbelowsothatseriouspersonalinjuryand/ordamagetothevalveareavoided.
TRANSPOR TRANSPOR
TRANSPORT T TA A ATION TION TION
Always Always
Alwaysnsurthatcomprssdairisrlasd
Always Always
Alwaysnsurthatallconnctionsardisconnctdbforattmptingtormovthvalvfromth
installation
Always Always
Alwaysdrainliquidoutofthvalvsbfortransportation
Always Always
Alwaysusprdsigndliftingpointsifdfind
Always Always
Alwaysnsursufficintfixingofthvalvduringtransportation-ifspciallydsigndpackagingmatrial
isavailabl,itmustbusd.
STORAGE STORAGE
STORAGE
Idally,asaguidAlfaLavalrcommnd:
-Storsupplidproductassupplidinoriginalpackaging
-Portopningshouldbprotctdagainstanyingrss
-Barstl(notstainlss)shouldblightlyoild/grasd
-Storinaclan,dryplacwithoutdirctsunlightorUVlight
-Tmpraturrang-5to40°C
-Rlativhumiditylssthan60%
-Noxposurtocorrosivsubstancs(alsoaircontaind).
11

3Installation
Theinstructionmanualispartofthedelivery.Studytheinstructionscarefully.
Theitemsrefertothepartslistandservicekitssection.
Thevalveissuppliedasseparatepartsasstandardforwelding).
Thevalveisassembledbeforedelivery,ifitissuppliedwithfittings.
3.1Unpacking/delivery
Stp Stp
Stp1 1 1
CAUTION CAUTION
CAUTION
AlfaLavalcannotbhldrsponsiblforincorrctunpacking.
Chckthdlivryfor:
1.Compltvalv
2.Dlivrynot
3.InstructionManual
Stp Stp
Stp2 2 2
Actuatorvrsioncanbordrdithr“fullymaintainabl”(no
warningmarkdonactuator)oras“non-maintainabl”(warning
markdonactuator).
*=lasrmarkdwarning
Non Non
Non- - -maintainabl maintainabl maintainabl
actuator actuator
actuator
Fully Fully
Fullymaintainabl maintainabl maintainabl
actuator actuator
actuator
Stp Stp
Stp3 3 3
1.Compltactuator
2.Bonnt(20)
3.Clamp(19)
4.Valvplug(23)
5.Valvbody(22)
6.Positionr(77.1)
7.Adaptr(82)
8.Spindl(79)
9.SpcialX-ring(80)
10.Allnscrw(81)
11.Pucksnsorpad(85)
12.O-ring(83)
13.Gasktforadaptr(84)
12

3Installation
Theinstructionmanualispartofthedelivery.Studytheinstructionscarefully.
Theitemsrefertothepartslistandservicekitssection.
Thevalveissuppliedasseparatepartsasstandardforwelding).
Thevalveisassembledbeforedelivery,ifitissuppliedwithfittings.
Stp Stp
Stp4 4 4
Rmovpossiblpackingmatrialsfromthvalv/valvparts.
Inspctthvalv/valvpartsforvisibltransportdamag.
Avoiddamagingthvalv/valvparts.
13

3Installation
Studytheinstructionscarefullyandpayspecialattentiontothewarnings!
Thevalvehasweldingendsasstandardbutcanalsobesuppliedwithfittings.
3.2Generalinstallation
Stp Stp
Stp1 1 1
-CAUTION CAUTION
CAUTION
AlfaLavalcannotbhldrsponsiblforincorrctinstallation.
-Always Always
Alwaysrlascomprssdairaftrus.
-Always Always
Alwaysradthtchnicaldatathoroughly.
Ssction.
DoNOT NOT
NOTattmpttodisassmblthactuatorduto
springundrloaddangr!
Ifmarkdwiththiswarning,doNOT NOT
NOTattmpttocut
thactuatoropn,dutospringundrloaddangr!
Stp Stp
Stp2 2 2
Nvr Nvr
Nvrtouchthmovingpartsifthactuatorissupplidwith
comprssdair.
*)Air
14

3Installation
Studytheinstructionscarefullyandpayspecialattentiontothewarnings!
Thevalvehasweldingendsasstandardbutcanalsobesuppliedwithfittings.
Stp Stp
Stp3 3 3
Stp Stp
Stp4 4 4
Avoidstrssingthvalv.
Pay Pay
Payspcial spcial spcialattntion attntion attntionto: to: to:
-Vibrations
-Thrmalxpansionofthtubs
-Excssivwlding
-Ovrloadingofthpiplins
Risk Risk
Riskof of ofdamag! damag! damag!
15

3Installation
Studytheinstructionscarefully.
Thevalveissuppliedasseparatepartstofacilitatewelding.
Theitemsrefertothepartslistandservicekitssection.
Checkthevalveforsmoothoperationafterwelding.
3.3Welding
Stp Stp
Stp1 1 1
Always Always
Alwaysinstallvalvswithmorthanonvalvbodysothatth
salsbtwnthvalvbodiscanbrplacd.Donotwld
morthanonvalvbodyintothsystm.
ValvesizeA(mm)B(mm)
DN25/25mm*630
DN40/38mm*700
DN50/51mm*750
DN65/63.5mm*740
DN80/76mm*800
DN100/101.6mm*790
*A=Dpndingonbodycombinationandpipingsolution.
*B=B(incl.topunit).
Stp Stp
Stp2 2 2
Assmblthvalvinaccordancwiththstpsinchaptr5.4
Assmblyofvalv
Pay Pay
Payspcial spcial spcialattntion attntion attntionto to toth th thwar war warnings! nings! nings!
16

3Installation
Studytheinstructionscarefully.
Thevalveissuppliedasseparatepartstofacilitatewelding.
Theitemsrefertothepartslistandservicekitssection.
Checkthevalveforsmoothoperationafterwelding.
Stp Stp
Stp3 3 3
Pr Pr
Pr - - -us us uschck: chck: chck:
1.Supplycomprssdairtothactuator.
2.Opnandclosthvalvsvraltimstonsurthatit
opratssmoothly.
Pay Pay
Payspcial spcial spcialattntion attntion attntionto to toth th thwar war warnings! nings! nings!
*=Air
17

3Installation
Studytheinstructionscarefully.
Thevalveissuppliedasseparatepartstofacilitatewelding.
Theitemsrefertothepartslistandservicekitssection.
Checkthevalveforsmoothoperationafterwelding.
3.4Electricalconnection
Elctrical Elctrical
Elctricalconnction connction connction
Positionr8694
Withoutdisplay
Trminalstrip
NC1
NC2
Notconnctd
NC3
IN.0/4…20mA+4
PLCoutputsignalIN.0/4…20mAGND5
Supply+6
PowrsupplySupplyGND7
Positionr8692
Withdisplay
Trminalstrip
NC1
NC2
NC3
Notconnctd
NC4
5NC
6NC
7NC
8NC
9NC
Notconnctd
SET.0/4…20mAGND10
PLCoutputsignalSET.0/4…20mA+11
NotconnctdNC12
SupplyGND13
PowrsupplySupply+14
18

3Installation
Studytheinstructionscarefully.
Thevalveissuppliedasseparatepartstofacilitatewelding.
Theitemsrefertothepartslistandservicekitssection.
Checkthevalveforsmoothoperationafterwelding.
3.5Recyclinginformation
• •
•Unpacking Unpacking Unpacking
-Packingmatrialconsistsofwood,plastics,cardboardboxsandinsomcassmtalstraps
-Woodandcardboardboxscanbrusd,rcycldorusdfornrgyrcovry
-Plasticsshouldbrcycldorburntatalicnsdwastincinrationplant
-Mtalstrapsshouldbsntformatrialrcycling
• •
•Maintnanc Maintnanc Maintnanc
-Duringmaintnanc,oilandwarpartsinthmachinarrplacd
-Allmtalpartsshouldbsntformatrialrcycling
-Wornoutordfctivlctronicpartsshouldbsnttoalicnsdhandlrformatrialrcycling
-Oilandallnon-mtalwarpartsmustbdisposdinaccordancwithlocalrgulations
• •
•Scrapping Scrapping Scrapping
-Atndofus,thquipmntmustbrcycldaccordingtorlvant,localrgulations.Bsidsthquipmntitslf,any
hazardousrsidusfromthprocssliquidmustbconsidrdanddaltwithinaproprmannr.Whnindoubt,orinth
absncoflocalrgulations,plascontactyourlocalAlfaLavalsalscompany
DoNOT NOT
NOTattmpttodisassmblthactuatordutospringundrloaddangr!
Ifmarkdwiththiswarning,doNOT NOT
NOTattmpttocutthactuatoropn,dutospringundrloaddangr!
19

4Operation
Studytheinstructionscarefullyandpayspecialattentiontothewarnings!
Ensurethatthevalveoperatessmoothly.
Theitemsrefertothepartslistandservicekitssection.
4.1Operation
Stp Stp
Stp1 1 1
-CAUTION CAUTION
CAUTION
AlfaLavalcannotbhldrsponsiblforincorrctinstallation.
-Always Always
Alwaysrlascomprssdairaftrus.
-Always Always
Alwaysradthtchnicaldatathoroughly.
Ssction6Tchnicaldata.
-Always Always
AlwaysusAlfaLavalgnuinsparparts.
ThwarrantyofAlfaLavalproductsisdpndntonusof
AlfaLavalgnuinsparparts.
DoNOT NOT
NOTattmpttodisassmblthactuatorduto
springundrloaddangr!
Ifmarkdwiththiswarning,doNOT NOT
NOTattmpttocut
thactuatoropn,dutospringundrloaddangr!
Stp Stp
Stp2 2 2
Nvr Nvr
Nvrtouchthvalvorthpiplinswhnprocssinghot
liquidsorwhnstrilising.
20