Allen-Bradley Kinetix 5700 User manual

Installation Instructions
Original Instructions
Kinetix 5700 Capacitor Module and
Extension Module
Catalog Numbers 2198-CAPMOD-2240, 2198-CAPMOD-DCBUS-IO
Summary of Changes
This manual contains new and updated information as indicated in the following table.
Topic Page
Summary of Changes 1
About the Capacitor Module and Extension Module 2
Before You Begin 2
Install the Capacitor Module and Extension Module 3
Connector Data 7
Wiring Requirements 9
Additional Resources 14
Topic Page
Updated the mounting and installation information consistent with the Bulletin 2198 DC-bus conditioner
module and introduced all three modules as accessory modules. Throughout
Updated the external DC-bus current values as 104 A systems and 208 A systems, maximum.
Replaced the extension module in the extended (208 A) system example with a DC-bus conditioner module.
Also, updated the descriptive text explaining when the accessory modules are required. 4
Replaced the extension module in the 8720MC-RPS system example with a DC-bus conditioner module. Also,
updated the descriptive text explaining when the accessory modules are required. 5
Added dimensions to the M8 DC-bus stud connections on accessory modules to help size lugs, if required. 6
Updated the module status pinout information. 9
Updated the compatible active shunt specifications information. 11
Added information to make clear how to obtain flexible bus-bars. 2, 12

2Rockwell Automation Publication 2198-IN008D-EN-P - February 2019
Kinetix 5700 Capacitor Module and Extension Module
About the Capacitor Module and Extension Module
The 2198-CAPMOD-2240 capacitor module, 2198-CAPMOD-DCBUS-IO extension
module, and 2198-DCBUSCOND-RP312 DC-bus conditioner module are also referred to as
Kinetix® 5700 accessory modules.
Accessory modules can be used in any Kinetix 5700 drive system configurations with DC-bus
power supplies, regenerative bus supplies, and 8720MC-RPS power supplies.
See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for help selecting
accessory modules for your application.
Before You Begin
Remove all packing material, wedges, and braces from within and around the components. After
unpacking, check the item nameplate catalog number against the purchase order.
The Kinetix 5700 accessory modules include the following accessory items.
Accessory Module
Cat. No. Description
2198-CAPMOD-2240
capacitor modules are used:
• For energy storage and to extend the DC-bus voltage to another inverter cluster.
• As connection points for an external active shunt module.
• In systems with external DC-bus current of up to 104 A, however, can parallel with itself or with
another accessory module for up to 208 A.
2198-CAPMOD-DCBUS-IO
extension modules are used:
• With another accessory module when the external DC-bus current is >104 A, up to a maximum
of 208 A.
• To extend the DC-bus voltage to another inverter cluster.
Item 2198-CAPMOD-2240 2198-CAPMOD-DCBUS-IO
Parts kit containing stud/lug cover with wires (1), lug-cover bottom
plate, hex nuts and spacers for M8 studs, and 55 mm DC-bus link
(1) Stud cover for systems without wires attached is installed on each module.
XX
Wiring plug for the module status (MS) connector X –
Wiring plug for the 24V DC input power (CP) connector X –
Flexible bus-bars, 2 each (2)
(2) Flexible bus-bars are included with only the 2198-CAPMOD-DCBUS-IO extension module. So, if you have two capacitor modules, two DC-bus
conditioner modules, or a capacitor module and DC-bus conditioner module mounted side by side, you must order the 2198-KITCON-CAPMOD2240
or 2198-KITCON-DCBUSCOND connector set separately.
–X

Rockwell Automation Publication 2198-IN008D-EN-P - February 2019 3
Kinetix 5700 Capacitor Module and Extension Module
Install the Capacitor Module and Extension Module
These procedures assume that you have prepared your panel, mounted your Kinetix 5700 servo
drives, and understand how to bond your system. For installation instructions regarding
equipment and accessories not included here, refer to the instructions that came with those
products.
Zero-stack Tab and Cutout
Engaging the zero-stack tab and cutout from module-to-module is required for shared-bus drive
systems and includes the Kinetix 5700 accessory modules. This is done to make sure that the
module connectors are spaced properly to accept the shared-bus connection system.
Zero-stack Tab and Cutout Example
Clearance Requirements
The capacitor module and extension module require clearance above the module for access to
the DC-bus studs and side-to-side for the DC-bus wiring that attaches to the studs. Refer to the
Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for system clearance
information.
SHOCK HAZARD: To avoid the hazard of electrical shock, perform all mounting and wiring of the
Kinetix 5700 drive modules prior to applying power. Once power is applied, and then removed, you
must wait 5 minutes and verify that the DC-bus voltage has discharged before servicing.
ATTENTION: Plan the installation of your system so that you can perform all cutting, drilling,
tapping, and welding with the system removed from the enclosure. Because the system is of open
type construction, be careful to keep any metal debris from falling into it. Metal debris or other
foreign matter can become lodged in the circuitry, which can result in damage to components.
MOD
NET
MOD
DC BUS
MOD
NET
2198-Pxxx
DC-bus Power Supply
(front view)
Zero-stack Tab
and Cutout Engaged
2198-CAPMOD-2240
Capacitor Module
(front view)

4Rockwell Automation Publication 2198-IN008D-EN-P - February 2019
Kinetix 5700 Capacitor Module and Extension Module
Minimum Clearance Requirements
Mount the Capacitor Module and Extension Module
For extended 104 A drive systems, the 2198-DCBUSCOND-RP312 DC-bus conditioner
modules can be removed from Cluster 1 and Cluster 2 if they are not required to help protect
system components.
Kinetix 5700 Drive System Example with Extended (208 A) Drive Cluster
In this example, the capacitor module and DC-bus conditioner module are positioned on the far
right in both clusters. Other configurations are possible, as long as the inverters with the highest
power ratings (in each cluster) are positioned closest to the DC-bus power supply and in
decreasing order leading away from the supply. Two accessory modules are required at each
cluster, because this is a 208 A system. However, DC-bus conditioner modules are required (in
each cluster) if the total motor-power cable length of each cluster exceeds 400 m (1312 ft).
MOD
DCBUS
29.5
(1.16)
2198-CAPMOD-2240 Capacitor Module
or 2198-CAPMOD-DCBUS-IO Extension
Module
Clearance above for wiring to DC-bus studs
and lug cover installation.
Clearance where cover and
DC-bus cabling attaches.
100 mm (3.94 in.) clearance
below the module.
115 mm (4.53 in.) clearance
above the module.
MOD
NET
2
1
1
I/O-A
6
510
1
I/O-B
6
510
UFB-A UFB-B
D+
D-
MF-A MF-B
MOD
NET
2
1
1
I/O-A
61
I/O-B
6
510510
UFB-A UFB-B
D+
D-
MF-A MF-B
D+
D-
MOD
NET
2
1
1
I/O-A
61
I/O-B
6
510510
UFB-A UFB-B
D+
D-
MF-A MF-B
D+
D-
MOD
NET
MOD
NET
MOD
NET
1
I/O
6
510
2
1
2
1
2
1
1
I/O-A
6
510
1
I/O-B
6
510
1
I/O-A
61
I/O-B
6
510510
UFB UFB-A UFB-B UFB-A UFB-B
D+
D-
D+
D-
D+
D-
MF-A MF-B MF-A MF-B
D+
D-
MBRK
+
-
MOD
NET
2
1
1
4
I/O
MOD
NET
D+
D-
MF
MODULE
STATUS
MOD
NET
2
1
1
I/O-A
61
I/O-B
6
510510
UFB-A UFB-B
D+
D-
MF-A MF-B
D+
D-
MOD
NET
MODULE
STATUS
MOD
NET
MODULE
STATUS
MOD
NET
MODULE
STATUS
2198-CAPMOD-2240
Capacitor Module
2198-CAPMOD-2240
Capacitor Module
System Cluster 1
Extended System,
Cluster 2
DC-bus
Power Supply
Single-axis
Inverter Dual-axis
Inverters
Dual-axis Inverters
2198-DCBUSCOND-RP312
DC-bus Conditioner Module
2198-DCBUSCOND-RP312
DC-bus Conditioner Module

Rockwell Automation Publication 2198-IN008D-EN-P - February 2019 5
Kinetix 5700 Capacitor Module and Extension Module
Kinetix 5700 Drive System Example with 8720MC-RPS Unit (208 A) Drive System
In this example, the 8720MC-RPS unit, capacitor module, and DC-bus conditioner module are
positioned on the far left, with the DC-bus supply feeding into the inverter with the highest
power rating. To move the DC-bus input voltage to the far right, you must also reverse the order
of the inverters. Two accessory modules are required because this is a 208 A system. The DC-bus
conditioner is also required if the total motor-power cable lengths exceed 400 m (1312 ft).
Kinetix 5700 Drive System Example with Multiple Capacitor Modules
Each 2198-CAPMOD-2240 capacitor module adds to the total system capacitance and
increased energy storage. The only limit to the number of capacitor modules in a system is the
amount of total capacitance of the system. See the Kinetix 5700 Servo Drives User Manual,
publication 2198-UM002, to determine the maximum system capacitance for your selected
DC-bus power supply or regenerative bus supply.
MOD
NET
2
1
1
I/O-A
6
510
1
I/O-B
6
510
UFB-A UFB-B
D+
D-
MF-A MF-B
MOD
NET
2
1
1
I/O-A
61
I/O-B
6
510510
UFB-A UFB-B
D+
D-
MF-A MF-B
D+
D-
MOD
NET
2
1
1
I/O-A
61
I/O-B
6
510510
UFB-A UFB-B
D+
D-
MF-A MF-B
D+
D-
MOD
NET
MOD
NET
MOD
NET
MOD
NET
1
I/O
6
510
2
1
2
1
2
1
1
I/O-A
6
510
1
I/O-B
6
510
1
I/O-A
61
I/O-B
6
510510
UFB UFB-A UFB-B UFB-A UFB-B
D+
D-
D+
D-
D+
D-
MF-A MF-B MF-A MF-B
D+
D-
MBRK
+
-
REGENERATIVEPOWERSUPPLY REGENERATIVEPOWERSUPPL
Y
87208720
MCMC
RST PRG ENT
READYREADY
FAULTFAULT
PROGRAMPROGRAM kWkW
V
A
D+
D-
MF
MODULE
STATUS
MOD
NET
MODULE
STATUS
2198-DCBUSCOND-RP312
DC-bus Conditioner Module
2198-CAPMOD-2240 Capacitor Module
8720MC-RPS190BM
Regenerative Power Supply
Single-axis
Inverter Dual-axis Inverters
MOD
NET
MOD
NET
MOD
NET
1
I/O
6
510
2
1
2
1
2
1
1
I/O-A
6
510
1
I/O-B
6
510
1
I/O-A
61
I/O-B
6
510510
UFB UFB-A UFB-B UFB-A UFB-B
D+
D-
D+
D-
D+
D-
MF-A MF-B MF-A MF-B
D+
D-
MBRK
+
-
MOD
NET
2
1
1
4
I/O
MOD
DCBUS
MOD
DCBUS
MOD
DCBUS
D+
D-
MF
MODULE
STATUS
MODULE
STATUS
MODULE
STATUS
2198-CAPMOD-2240
Capacitor Modules
DC-bus
Power Supply
Single-axis
Inverter Dual-axis
Inverters
In this example, the bank of three
capacitor modules are positioned
on the far right. However, they
can all be moved to the far left to
optimize panel space.

6Rockwell Automation Publication 2198-IN008D-EN-P - February 2019
Kinetix 5700 Capacitor Module and Extension Module
Product Dimensions
Refer to the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for system-wide
drill hole specifications.
Capacitor Module and Extension Module Dimensions
Module Cat. No. A B (1)
(1) The recommended mounting hardware is M5 (#10-32) steel bolts. Apply 4.0 N•m (35.4 lb•in) maximum torque to each fastener.
CD
2198-CAPMOD-2240 300 (11.81) 345 (13.58) 358 (14.09) 253 (10.0)
2198-CAPMOD-DCBUS-IO 131 (5.16) 176 (6.93) 189 (7.44) 248 (9.76)
MODULE
STATUS A
C
55
(2.16)
D
27.5
(1.08)
27.5
(1.08)
B
MOD
DC BUS
10.0
(0.39)
29.5
(1.16)
56.3
(2.22)
45.2
(1.78)
40.6
(1.59)
31.9
(1.25)
24V–
24V+
2198-CAPMOD-2240 capacitor module is shown.
Dimensions are in mm (in.)

Rockwell Automation Publication 2198-IN008D-EN-P - February 2019 7
Kinetix 5700 Capacitor Module and Extension Module
Connector Data
Lug spacers are needed only when wiring both external DC-bus and active shunt connections to
the lug studs. Two types of lug covers are provided, one for systems with external DC-bus or
active shunt wires attached and one without.
Capacitor Module Features and Indicators
Item Description Item Description
1 Ground stud 7 DC-bus (DC) connector
2 Module status (MS) connector 8 24V control input power (CP) connector
3 DC-bus status indicator 9 DC– M8 stud (external DC-bus)
4 Module status indicator 10 DC+ M8 stud (external DC-bus), shown with
wire lug
5 Stud/lug cover with wires (1)
(1) This example shows the lug cover oriented for wires exiting to the left (capacitor module is on the far left of the drive configuration). Rotate lug
cover 180° when wires exit to the right (capacitor module is on the far right of the drive configuration).
11 M8 hex nut
6 Stud cover without wires 12 Lug spacer
MODULE
STATUS
MOD
DC BUS
8
24V–
24V+
2
3
4
1
7
6
24V–
24V+
10
9
12 11
5
5700
2198-CAPMOD-2240
Capacitor Module
(front view)
2198-CAPMOD-2240
Capacitor Module
(top views)
2198-CAPMOD-2240
Capacitor Module
(side view, lug cover removed)

8Rockwell Automation Publication 2198-IN008D-EN-P - February 2019
Kinetix 5700 Capacitor Module and Extension Module
Extension Module Features and Indicators
DC Bus (DC) Connector Pinout
Item Description Item Description
1 Ground lug 5 DC– M8 stud (external DC-bus)
2 Stud/lug cover with wires (1)
(1) This example shows the lug cover oriented for wires exiting to the left (extension module is on the far left of drive configuration). Rotate lug cover
180° when wires exit to the right (extension module is on the far right of drive configuration).
6DC+ M8 stud (external DC-bus), shown with
flexible bus-bar
3 Stud cover without wires 7 M8 hex nut
4 DC-bus (DC) connector 8 Lug spacer
DC Pin Description Signal
Bus link DC bus connections
DC–
DC+
1
4
3
6
5
87
2
5700
2198-CAPMOD-DCBUS-IO
Extension Module
(side view, lug cover removed)
2198-CAPMOD-DCBUS-IO
Extension Module
(front view)
2198-CAPMOD-DCBUS-IO
Extension Module
(top views)

Rockwell Automation Publication 2198-IN008D-EN-P - February 2019 9
Kinetix 5700 Capacitor Module and Extension Module
Control Input Power (CP) Connector Pinout
Module Status (MS) Connector Pinout
Wiring Requirements
Capacitor Module and Extension Module Wiring Requirements
CP Pin Description Signal
1 24V power supply, customer-supplied 24V+
2 24V common 24V–
MS Pin Description Signal
1
Module status output
MS
2MS
IMPORTANT The National Electrical Code and local electrical codes take precedence over the values and
methods provided.
Connector
Description Pin Signal
Recommended
Wire Size
mm2(AWG)
Strip Length
mm (in.)
Torque Value
N•m (lb•in)
Module Status MS-1
MS-2
MS
MS
0.14…1.5
(28…16) 7.0 (0.28) 0.22…0.25
(1.9…2.2)
PELV/SELV
24V power (plug)
CP-1
CP-2
24V+
24V–
0.5…2.5
(20…14) 7.0 (0.28) 0.22…0.25 (1.9…2.2)
DC-bus power Bus-bar
DC–
DC+
N/A (1) N/A (1)
(1) DC bus connections are always made from drive-to-drive over the shared-bus connection system. These terminals do not receive discrete wires.
N/A (1)
DC-bus studs
Bus-bar N/A N/A
18 (156)
Lugs 53.5 (1/0 AWG) 104 A
152 (300 kcmil) 208 A N/A (2)
(2) Strip length for the DC-bus studs depend on the customer-supplied lugs.
ATTENTION: To avoid personal injury and/or equipment damage, observe the following:
• Make sure that the installation complies with specifications regarding wire types, conductor
sizes, branch circuit protection, and disconnect devices. The National Electrical Code (NEC) and
local codes outline provisions for safely installing electrical equipment.
• Use power connectors for connection purposes only. Do not use them to turn the unit on and off.

10 Rockwell Automation Publication 2198-IN008D-EN-P - February 2019
Kinetix 5700 Capacitor Module and Extension Module
Wire an External Active Shunt
Active shunts wire to the DC-bus studs. The capacitor module and extension module are
equipped with spacers that slide onto the M8 studs. When the system configuration includes
external DC-bus and active shunt connections, external DC-bus connections are made below the
spacer and active shunt connections are made above the spacer.
Active Shunt Connections
Active shunts are available from the Rockwell Automation Encompass™ partner Powerohm
Resistors, Inc. See http://www.powerohm.com for more information on Powerohm active
shunts.
IMPORTANT Powerohm Bulletin PKBxxx active shunt modules use built-in internal brake resistors. Bulletin
PWBxxx active shunt modules require appropriately sized external brake resistors.
ATTENTION: Do not use Powerohm active-shunt modules at input line voltages that exceed
528VAC. Active-shunt thermal-overload shutdown can occur if input line voltage exceeds
528VAC.
2198-CAPMOD-2240 or
2198-CAPMOD-DCBUS-IO
Capacitor Module
(2198-CAPMOD-2240
module is shown)
See Mount the Capacitor
Module and Extension
Module on page 4 for
mounting information and
example configurations.
Active Shunt
Lug Connections
(above spacer)
DC-Bus
Lug Connections
(below spacer)
Spacer