Allen-Bradley PowerFlex 750 Series Owner's manual

PowerFlex 750-Series AC Drives
Firmware Revisions 1.xxx…13.xxx
Programming Manual
Original Instructions

Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to
familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,
and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are
required to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may
be impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from
the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
Labels may also be on or inside the equipment to provide specific precautions.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous
environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 750-PM001N-EN-P -February 2017 3
Table of Contents
Preface
Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Product Certification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Chapter 1
Startup Start-Up Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Start-Up Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Drive Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Establishing A Connection With EtherNet/IP . . . . . . . . . . . . . . . . . . 17
Chapter 2
Parameter Organization About Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Parameter Access Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
How Drive Parameters are Organized. . . . . . . . . . . . . . . . . . . . . . . . . . . 22
How Option Module Parameters are Organized . . . . . . . . . . . . . . . . . 42
Chapter 3
Drive Port 0 Parameters Drive (Port 0) Monitor File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Drive (Port 0) Motor Control File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Drive (Port 0) Feedback & I/O File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Drive (Port 0) Cfg File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Drive (Port 0) Protection File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Drive (Port 0) Speed Control File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Drive (Port 0) Torque Control File . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Drive (Port 0) Position Control File . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Drive (Port 0) Communication File . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Drive (Port 0) Diagnostics File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Drive (Port 0) Applications File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Chapter 4
Port 10 and Port 11 Parameters Inverter (Port 10) Common Parameters. . . . . . . . . . . . . . . . . . . . . . . . 212
Inverter n(Port 10) Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
Converter (Port 11) Common Parameters . . . . . . . . . . . . . . . . . . . . . 217
Converter n(Port 11) Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Precharge (Port 11) Common Parameters . . . . . . . . . . . . . . . . . . . . . . 223
Precharge n(Port 11) Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

4Rockwell Automation Publication 750-PM001N-EN-P -February 2017
Table of Contents
Chapter 5
Embedded Feature and Option
Module Parameters
Embedded EtherNet/IP (Port 13) Parameters . . . . . . . . . . . . . . . . . . 230
Communication Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
Embedded DeviceLogix (Port 14) Parameters. . . . . . . . . . . . . . . . . . . 239
11-Series I/O Module Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
22-Series I/O Module Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
Single Incremental Encoder Module Parameters . . . . . . . . . . . . . . . . 263
Dual Incremental Encoder Module Parameters . . . . . . . . . . . . . . . . . 266
Universal Feedback Module Parameters . . . . . . . . . . . . . . . . . . . . . . . . 271
Safe Speed Monitor Module Parameters. . . . . . . . . . . . . . . . . . . . . . . . 289
Chapter 6
Troubleshooting Faults, Alarms, and Configurable Conditions. . . . . . . . . . . . . . . . . . . 301
Drive Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
HIM Indication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
Manually Clearing Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
Power Layer Interface (PLI) Board 7-Segment Display . . . . . . . . . . 306
Setting Factory Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
System Resource Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
Hardware Service Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
Integrated Motion Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
Fault and Alarm Display Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
Parameter Access Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
Drive Fault and Alarm Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . 309
Inverter (Port 10) Faults and Alarms (Frame 8 and Larger) . . . . . . 324
Converter (Port 11) Faults and Alarms (Frame 8 and Larger) . . . . 329
Precharge (Port 11) Faults and Alarms (Frame 8 and Larger). . . . . 334
N-1 and Re-Rate Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337
Embedded EtherNet/IP (Port 13) Events . . . . . . . . . . . . . . . . . . . . . . 341
I/O Faults and Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343
Safe Torque Off Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343
ATEX Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344
Single Incremental Encoder Faults and Alarms. . . . . . . . . . . . . . . . . . 344
Dual Incremental Encoder Faults and Alarms. . . . . . . . . . . . . . . . . . . 345
Universal Feedback Faults and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . 346
Port Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353
Common Symptoms and Corrective Actions . . . . . . . . . . . . . . . . . . . 353
PowerFlex 755 Lifting/Torque Proving . . . . . . . . . . . . . . . . . . . . . . . . 356
External Brake Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356
Technical Support Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357
Appendix A
PowerFlex 753 Control Block
Diagrams
Diagram Conventions and Definitions. . . . . . . . . . . . . . . . . . . . . . . . . 360

Rockwell Automation Publication 750-PM001N-EN-P -February 2017 5
Table of Contents
Appendix B
PowerFlex 755 Control Block
Diagrams
Diagram Conventions and Definitions. . . . . . . . . . . . . . . . . . . . . . . . . 396
Appendix C
Application Notes Voltage Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439
PowerFlex 755 Lifting/Torque Proving . . . . . . . . . . . . . . . . . . . . . . . . 440
Crane Set up with Encoder Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . 442
Crane Setup - Encoderless. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451
Pump Off Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 459
Predictive Maintenance with Logix . . . . . . . . . . . . . . . . . . . . . . . . . . . . 471
Appendix D
Using DeviceLogix Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 479
Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 481
Function Block Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 481
Bit and Analog I/O Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 482
Tips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484
Program Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 486
Appendix E
Permanent Magnet Motors Compatible Allen-Bradley Servo Motors . . . . . . . . . . . . . . . . . . . . . . . 497
Appendix F
Integrated Motion on
EtherNet/IP Application
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
Feedback Configuration Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 503
Torque Prove and Brake Slip Detect . . . . . . . . . . . . . . . . . . . . . . . . . . . 507
PowerFlex 755 Integrated Motion Using Firmware
Revision 12.001 or Later . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 511
Parameter / Instance Attribute Mapping . . . . . . . . . . . . . . . . . . . . . . . 513
Enhanced Attributes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 520
Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 527
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 531

6Rockwell Automation Publication 750-PM001N-EN-P -February 2017
Table of Contents
Notes:

Rockwell Automation Publication 750-PM001N-EN-P -February 2017 7
Preface
The purpose of this manual is to provide you with the basic information
required to install, start-up, and troubleshoot PowerFlex® 750-Series Adjustable
Frequency AC Drives. This manual is intended for qualified personnel. You
must be able to program and operate Adjustable Frequency AC Drive devices.
In addition, you must have an understanding of the parameter settings and
functions. The PowerFlex 750-Series AC Drives Quick Start, publication 750-
QS001, is designed to provide only basic start-up information.
Summary of Changes This manual contains new and updated information as indicated in the
following table.
Product Certification Product Certifications and Declarations of Conformity are available on the
Internet at:
http://www.rockwellautomation.com/global/certification/overview.page.
Manual Conventions • In this manual we refer to PowerFlex 750-Series Adjustable Frequency
AC Drives as: drive, PowerFlex 750, PowerFlex 750 drive, or PowerFlex
750 AC drive.
• Specific drives within the PowerFlex 750-Series can be referred to as:
– PowerFlex 753, PowerFlex 753 drive, or PowerFlex 753 AC drive
– PowerFlex 755, PowerFlex 755 drive, or PowerFlex 755 AC drive
• To help differentiate parameter names and LCD display text from other
text, the following conventions are used.
– Parameter names will appear in [brackets] after the parameter
number.
For example: parameter 308 [Direction Mode].
– Display text appears in “quotes.” For example: “Enabled.”
Topic Page
Added parameter 41, [Common Mode Type]. 52
Updated the default value of bit 6 “VCmdPhShftEn” in parameter 80 {PM Cfg]. 58
Added parameter 365 [FS Brk Lvl], parameter 366 [FS Brk Time], and parameter 367 [FS ZSpd Thresh]. 89
Updated the Read-Write value of parameters 759…761 to RO. 135
Updated the description of bit 4 “Accelerating” in parameter 935 [Drive Status 1]. 154
Updated the description of bit 3 “Preload” in parameter 1100 [Trq Prove Cfg]. 174
Updated the information associated with event numbers 10137…10338 in Table 12. 324
Updated the parameter number associated with parameter [FB1 SSI Cfg] in Table 14. 525

8Rockwell Automation Publication 750-PM001N-EN-P -February 2017
Preface
General Precautions Qualified Personnel
Personal Safety
ATTENTION: Only qualified personnel familiar with adjustable frequency AC
drives and associated machinery must plan or implement the installation,
startup, and subsequent maintenance of the system. Failure to comply can
result in personal injury and equipment damage.
ATTENTION: To avoid an electric shock hazard, verify that the voltage on the
bus capacitors has discharged before servicing.
Frames 1…7: Measure the DC bus voltage at the power terminal block by
measuring between the +DC and -DC terminals or between the +DC and -DC
test point sockets if equipped. Also measure between the +DC terminal or test
point and the chassis, and between the -DC terminal or testpoint and the
chassis. The voltage must be zero for all three measurements.
Frames 8…10: Measure the DC bus voltage at the DC+ and DC- TESTPOINT
sockets on the front of the power module.
See the PowerFlex 750-Series AC Drives Installation Instructions, publication
750-IN001, for terminal and testpoint socket locations.
ATTENTION: Hazard of personal injury or equipment damage exists when
using bipolar input sources. Noise and drift in sensitive input circuits can
cause unpredictable changes in motor speed and direction. Use speed
command parameters to help reduce input source sensitivity.
ATTENTION: Risk of injury or equipment damage exists. DPI™ or SCANport™
host products must not be directly connected together via 1202 cables.
Unpredictable behavior can result if two or more devices are connected in
this manner.
ATTENTION: The drive start/stop/enable control circuitry includes Solid-
state components. An additional hardwired stop circuit can be required to
remove the AC line to the drive if either of the following hazards exist:
• Accidental contact with moving machinery
• Unintentional flow of liquid, gas, or solids
An auxiliary braking method can be required.
ATTENTION: Hazard of personal injury or equipment damage due to
unexpected machine operation exists if the drive is configured to issue a Start
or Run command automatically. Do not use these functions without
considering applicable local, national, and international codes, standards,
regulations, or industry guidelines.

Rockwell Automation Publication 750-PM001N-EN-P -February 2017 9
Preface
Product Safety
Class 1 Light-emitting Diode Product
ATTENTION: An incorrectly applied or installed drive can result in
component damage or a reduction in product life. Wiring or application
errors such as under sizing the motor, incorrect or inadequate AC supply, or
excessive surrounding air temperatures can result in malfunction of the
system.
ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts
and assemblies. Static control precautions are required when installing,
testing, servicing or repairing this assembly. Component damage can result if
ESD control procedures are not followed. If you are not familiar with static
control procedures, reference Guarding Against Electrostatic Damage,
publication 8000-4.5.2 or any other applicable ESD protection handbook.
ATTENTION: Configuring an analog input for 0…20 mA operation and
driving it from a voltage source could cause component damage. Verify
proper configuration before you apply input signals.
ATTENTION: A contactor or other device that routinely disconnects and
reapplies the AC line to the drive to start and stop the motor can cause drive
hardware damage. The drive is designed to use control input signals that
start and stop the motor. If an input device is used, operation must not
exceed 1 cycle per minute or drive damage can occur.
ATTENTION: Drive must not be installed in an area where the ambient
atmosphere contains volatile or corrosive gas, vapors, or dust. If the drive is
not going to be installed immediately, it must be stored in an area where it is
not exposed to a corrosive atmosphere.
ATTENTION: Hazard of permanent eye damage exists when using optical
transmission equipment. This product emits intense light and invisible
radiation. Do not look into module ports or fiber-optic cable connectors.

10 Rockwell Automation Publication 750-PM001N-EN-P -February 2017
Preface
Additional Resources The recommended documentation that is listed in this section is available
online at http://www.rockwellautomation.com/literature.
The following publications provide general drive information.
The following publications provide specific PowerFlex 750-Series information
on drive installation, features, specifications, and service.
The following publications provide specific Network Communications
information.
The following publications provide necessary information when applying the
Logix Processors.
The following publications provide information that is useful when planning
and installing communication networks.
Title Publication
Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives DRIVES-IN001
Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control SGI-1.1
Guarding Against Electrostatic Damage 8000-4.5.2
Title Publication
PowerFlex 750-Series AC Drive Installation Instructions 750-IN001
PowerFlex 750-Series AC Drives Technical Data 750-TD001
Enhanced PowerFlex 7-Class Human Interface Module (HIM) User Manual 20HIM-UM001
PowerFlex 750-Series Safe Torque Off User Manual 750-UM002
Safe Speed Monitor Option Module for PowerFlex 750-Series AC Drives Reference Manual 750-RM001
PowerFlex 750-Series AC Drives Hardware Service Manual (Frame 8 and Larger) 750-TG001
Dynamic Braking Resistor Calculator PFLEX-AT001
DeviceLogix™ User Manual RA-UM003
Title Publication
PowerFlex 755 Drive Embedded EtherNet/IP Adapter 750COM-UM001
PowerFlex 750-Series Drive DeviceNet Option Module 750COM-UM002
PowerFlex 20-750-CNETC Coaxial ControlNet Option Module 750COM-UM003
Title Publication
Logix5000™ Controllers Common Procedures 1756-PM001
Logix5000 Controllers General Instructions 1756-RM003
Logix5000 Controllers Process Control and Drives Instructions 1756-RM006
Title Publication
ContolNet Coax Tap Installation Instructions 1786-IN007
ControlNet Cable System Planning and Installation Manual 1786-6.2.1
ContolNet Fiber Media Planning and Installation Guide CNET-IN001