Allmand Night Lite Pro SE Power V Series User manual

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REVISED JUNE 2011
NIGHT LITE PRO
V-SERIES
SE POWER
OWNER’S MANUAL
ALLMAND BROTHERS INC.
P.O. BOX 888
HOLDREGE, NE 68949
PHONE: [phone]
ALLMAND FAX: [phone]
ALLMAND PARTS DEPT. FAX : [phone]
www.allmand.com
NIGHT LITE PRO V SERIES
Part No. 103413

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TABLE OF CONTENTS
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Introduction ………………………………………………………………….7
About this Manual…………………………………………………………….7
Safety………………………………………………………………………….8
Safety Definitions………………………………………………………...8
Safety Precautions……………………………………………………….8
Safety Labels and Location………………………………………..13-16
Trailering, Transporting and Lifting………………………………..17-26
Preparing the Unit for delivery or Rental…………………………….17
Check list………………………………………………………………..17
Before Trailering / Transporting………………………………………19
Shutdown - Prepare for Trailering…………………………………20
Tower Lights - Stowage for Trailering……………………………..21
Tower Lights - Removal for Trailering (optional)…………………22
Trailering / Towing……………………………………………………...23
Trailer Component Identification…………………………………..23
Towing Vehicle and Hitch Considerations………………………..24
Connecting the Trailer Hitch Coupler and Lights…………….24-25
Lifting the Light Tower…………………………………………………26
Transporting on a Trailer………………………………………………26
General Service Information…………………………………………27-35
Equipment Identification………………………………………………..27
Models and Serial Numbers………………………………………..28-29
Trailer…………………………………………………………………28
Generator…………………………………………………………….28
Engine…………………………………………………………….29-30

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TABLE OF CONTENTS
Specifications (Standard and optional Features)………………………..31
Trailer…………………………………………………………………..31
Overall Dimensions…………………………………………………..32
Light Tower……………………………………………………………32
Generator……………………………………………………………...32
Tower Lights…………………………………………………………..33
Engine………………………………………………………………….34
Optional Accessory Equipment………………………………………...35
Operation………………………………………………………………….36-46
Pre - Operation Setup…………………………………………………...36
Work Site Safety Considerations…………………………………...36
Pre-Operation Check list…………………………………………….36
Leveling and Stabilizing the Trailer………………………………...37
Installing the Ground Rod…………………………………………...38
Engine Operation………………………………………………………...38
Pre-Start Checks……………………………………………………...38
Engine Control Panels……………………………………………39-40
Starting the Engine…………………………………………………...41
Stopping the Engine…………………………………………………..41
Automatic Engine Shutdown System……………………………….41
Tower and Light Operation……………………………………………...41
Light Bar and Light Fixture Adjustment……………………………..42
Raising and Lowering the Light Tower……………………………...43
Light Control Panel……………………………………………………44

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Shutdown Procedure…………………………………………………….44
Shutdown-Short Period……………………………………………….44
Shutdown Long-Term or Prepare for Trailering……………………44
Auxiliary AC Outlet Operation…………………………………………..44
Convenience Panel…………………………………………………...45
Maintenance……………………………………………………………...46-52
Engine……………………………………………………………………..46
Changing and Adding Engine Oil……………………………………46
Engine Filters………………………………………………………….46
Electrical System………………………………………………………...46
Ballast Panel……………………………………………………….46-47
Hydraulic Pump…………………………………………………………..47
Hydraulic Oil Specifications…………………………………………..47
Adding Hydraulic Oil…………………………………………………..47
Priming the Hydraulic Pump………………………………………….48
Light Tower and Lamps………………………………………………….48
Changing Lamps………………………………………………………48
Tower corner Guide Block Adjustment……………………………...49
Trailer……………………………………………………………………...49
Frame…………………………………………………………………...49
Grease Points………………………………………………………….49
Trailer Wheels And Tires…………………………………………49-50
Wheel Bearings………………………………………………………..50
Trailer Lighting…………………………………………………………51
Long-Term Storage………………………………………………………51
TABLE OF CONTENTS

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TABLE OF CONTENTS
Cleaning………………………………………………………………………..52
Cleaning and Draining the Trailer Bilge……………………………..52
Troubleshooting……………………………………………………………..53
Troubleshooting Chart…………………………………………………...53
Maintenance Record………………………………………………………..54
Wiring Schematics………………………………………………………55-62
KOHLER KDW 1003 ………………...……...…………………………. 55
KOHLER CONTROLLER………………………………………………..56
CAT C1.1 Wiring Harness...……………………………………………. 57
KUBOTA D1105………...……………………………………………… 58
Mecc Alte Generator……………………………………………………...59
Mecc Alte Generator……………………………………………………...60
Mecc Alte Generator (pre 2011)….……………………………………...61
Marathon Generator………………………………………………………62
Hydraulic Pump Relay…………………………………………………….63
Tail Lamp Wiring…………………………………………………………..64
Warranty…………….……………………………………………………...65-66
Parts Book……………………………………………………………………..67

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INTRODUCTION
Congratulations on the purchase of your new Allmand NIGHT LITE PRO V SERIES light tower and
welcome to the Allmand family of equipment owners.
The Allmand NIGHT LITE PRO V SERIES light tower offers many advantages to make operation
safer, more convenient and more cost-effective. The NIGHT LITE PRO V SERIES light towers will
provide you with high-quality performance and durability which translates into more productivity on
the job site.
ABOUT THIS MANUAL
Take time to read this manual thoroughly.
This Operator’s Manual provides information necessary for the safe operation of the Allmand Bros.
Inc. NIGHT LITE PRO V SERIES light tower.
NOTICE: Keep this manual accessible during operation to provide convenient reference. Store this
manual in a safe place for future reference.
If you are uncertain about any of the information in the manual, contact Allmand or your Allmand
dealer for clarification before operation.
Specific operating instructions and specifications are contained in this publication to familiarize the
operator and maintenance personnel with the correct and safe procedures necessary to maintain
and operate the equipment.
Engine– specific operating instructions and specifications are contained in the engine owner’s man-
ual provided in your owner’s kit. Always refer to engine owner’s manual for operation and mainte-
nance procedures.
The graphics and text in this manual generally describe the Allmand NIGHT LITE PRO V SERIES
light tower. Allmand light tower differ by model and optionally installed equipment. Your Allmand light
tower may not exactly match the graphics and /or text descriptions in this manual.
NOTICE: The information found in this manual was in effect at the time of printing. Allmand Bros.
may change contents without notice and without incurring obligation.
NOTICE: Any reference in this manual to left or right shall be determined by looking at the trailer
from the rear.

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SAFETY

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SAFETY

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SAFETY

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SAFETY

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SAFETY

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SAFETY
SAFETY LABELS AND LOCATION
WARNING! Unsafe Operational Hazard. Always replace any safety and instruc-
tion decals that become damaged, painted or otherwise illegible.
Refer to These representations of the safety warning decals used on the NIGHT LITE
PRO V SERIES to insure correct ordering if replacing becomes necessary.
PART NO: 100663
PART NO: 101404
PART NO: 090179
PART NO: 090002

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SAFETY
PART NO: 090160
PART NO: 090005
PART NO: 090159
PART NO: 090159

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SAFETY
PART NO: 090158
PART NO: 090163
PART NO: 090179
PART NO: 090166
PART NO: 090165
PART NO: 090162
PART NO: 090161
PART NO: 090226

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NOTES

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TRAILERING, TRANSPORTING AND LIFTING
PREPARING THE NIGHT LITE PRO V SERIES FOR DELIVERY OR
RENTAL
The NIGHT LITE PRO V SERIES light tower requires service as well as proper operation in order to
provide the performance and safety it has been designed for. Never deliver or put machine into ser-
vice with known defects or missing instructions or decals. Always instruct the customer in proper
operation and safety procedures as described in this Operator’s Manual. Always provide the manual
with the equipment for proper and safe operation.
CHECK LIST
 Visually inspect the equipment to ensure that all instructions and decals are in place and legible.
 Inspect the light tower locking bar latch assembly which locks the light tower in the vertical posi-
tion for proper operation.
 Check the hitch assembly and safety chains.
 Check the outriggers and jacks to make sure they operate properly.
 Inspect the light assemblies for damage and test for proper operation.
 Inspect the electrical wiring for signs of damage. Danger! Electrocution Hazard.
Do not operate the light tower if the insulation on the electrical cord or other
electrical wiring is cut or worn, or if bare wires are exposed. Repair or re
place damaged wiring before starting the engine.
 Check ground rod cable and the ground lug. Make sure they are clean, undamaged and func-
tional.
 Inspect tires to insure good condition and proper inflation.
 Check engine oil, fuel, engine coolant levels and hydraulic fluid levels, if equipped.
 Check to make sure the Light Tower Operator’s Manual and Generator Operator’s Manual are
with the equipment.
 Check to make sure the quick reference operation card is with the equipment and properly teth-
ered.
 Inspect the machine physically for damage and repair if necessary.
NOTICE: See appropriate section of the Engine Operator’s Manual and Generator Operator’s
Manual for additional pre-operation checks.

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TRAILERING, TRANSPORTING AND LIFTING
After completing the pre-operation check list, operate the tower through a complete opera-
tion cycle, following the operating instructions in the NIGHT LITE PRO V SERIES Operator’s
Manual.
Warning! Unsafe operation Hazard. Never permit anyone to install or operate the equipment
without proper training.
ALWAYS READ AND UNDERSTAND THE INSTRUCTIONS FIRST.

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TRAILERING, TRANSPORTING AND LIFTING
Before trailering, transporting or lifting, read Safety on page 8.
The complete engine and generator set is housed in a lockable enclosure with the frame fabricated
from heavy gauge steel mounted on a two-wheel, leaf spring axle.
BEFORE TRAILERING OR TRANSPORTING
Perform the following before trailering / transporting:
 Lower the light tower and shut down the tower lights and the engine; See Shutdown - prepare
for trailering on page 20.
 Visually inspect the trailer and equipment for damage. Repair or replace any components as
needed before trailering.
 Check the trailer lights for proper operation
 Inspect the tires to insure good condition and proper inflation.
 Inspect trailer springs and undercarriage for damage or loose parts.
 Check the hitch assembly and safety chains.
 Ensure the outriggers and jacks are properly stowed.
 Ensure the ground rod and cable are disconnected and properly stowed.
 Clean any spills from inside the trailer bilge area around the outside of the trailer; they may have
occurred during operation.
 Ensure all compartment doors are closed and securely locked.

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Shutdown - Prepare for Trailering
1. With the tower lights off, lower the light tower to the full DOWN position; See Raising and Lower-
ing the light tower on page 43.
2. Turn the engine off. Refer to your Engine Operator’s Manual for stopping procedure.
Notice: See appropriate section of the Engine Operators Manual and Generator Operator’s
Manual for additional post - operation and shutdown procedures.
3. Adjust the light bar and light fixtures for trailering; see Tower lights - Stowage for trailering on
Page 21.
Notice: Visually inspect the light mounting brackets and hardware for loose fasteners or
damaged brackets. Repair any problems before trailering.
4. Secure the light cords into the hook on the rear mast support
5. Disconnect the ground rod cable from the ground lug. Remove the ground rod from the earth and
clean and secure the ground rod and cable in the trailer.
6. Close, secure and lock all compartment doors.
7. Raise each rear stabilizer jack and rotate into trailering position ( horizontal with outrigger bar).
8. Retract each outrigger bar and secure in the stowed position with latch pin.
Notice: Be sure each outrigger jack is securely latched in transporting position by installing the
outrigger lock pins before transporting.