Alpine Dp-s series User manual

SERVICE

MANUAL

ZILPIN

CD

Player

Mechanism

ADDENDUM

&

REVISED

(III)

Se

-SSERIES

DP-S

SERIES

Contents

Mechanism

Function

Description

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3

Disassembly

Instructions

(For

DP24A010/DP24A020/DP24A110/DP24A11A/DP24A210

models)

crrrte

reece

eter

teeter

enes

11

CD

Mechanism

Assembly

Parts

List

(For

DP24A010,/DP24A020,/DP24A110/DP24A11A/DP24A210

models)

ccrrer

rete

ester

ee

eee

15

Exploded

View

(CD

Mechanism)

(For

DP24A010,/DP24A020,/DP24A110,/DP24A11A,/DP24A210

models)

crest

sree

treet

tere

eee

e

eens

17

CD

Mechanism

Assembly

Parts

List

(For

DP24A220

model)

cerrer

rer

rr

eet

e

eee

teen

nee

e

eee

nes

19

Exploded

View

(CD

Mechanism)

(For

DP24A220

model)

crrttrtee

settee

reenter

ettenee

eect

nnn

n

ee

eeeet

anes

24

CD

Mechanism

Assembly

Parts

List

(For

DP22A070,/DP22A080

DP22A310/DP22A320

models)

-::--

23

Exploded

View

(CD

Mechanism)

(For

DP22A070/DP22A080

DP22A310,//DP22A320

models)

<«rrcreees

25

Disassembly

Instructions

(For

DP22A070

“DP22A080

DP22A310,/DP22A320

models)

vrrrtrttt

rere

eee

27

to

10

14

16

18

20

22

24

26

29

Mechanism

Function

Description

Function

LOADING

(of

a

12cm

CD)

Clamper

Description

The

beam

to

the

photo

sensor

(A)

will

be

broken

when

a

disc

is

in-

serted

into-the

loading

position.

The

mechanism

detects

the

disc

insertion

and

actuates

the

Loading

motor

to

rotate.

The

rotation

of

motor

is

transmitted

to

the

drive

(B)

and

(A).

roller

through

gears

(E),

(D),

The

disc

will

be

pinched

between

the

drive

roller

and

the

upper

guide

and

pulled

into

the

mechanism.

The

disc

reaches

to

the

sensor

gate

mechanism.

The

beam

to

the

is

broken,

and

simultaneously

the

micro-processor

discriminates

12

or

8cm

CD

size

depending

on

the

photo

sensor

(B).

is

broken,

the

micro-processor

detects

that

the

disc

is

a

12cm

CD

and

it

continues

feeding

the

disc.

photo

sensor

(D)

If

the

beam

to

the

photo

sensor

(B)

Sensor

Gate

Mechanism

Photo

Sensor

(D)

Solenoid

Arm

Solenoid

a

Photo

Se

B

nsor

(B)

ee

x

8cm

Disc

Eject

Position

en

ee

ur

alae

Photo

Sensor

(A)

12cm

Disc

Eject

Position

Figure

1

Drive

Roller

Gear

(A)

DP-S

SERIES

Illustration

Figure

Clamp

End

Switch

Cam

Photo

Sensor

(C)

Loading

Motor

Figure

2

Cam

Gear

(D)

Gear

(E)

DP-S

SERIES

Function

Step

Description

Ilustration

LOADING

The

disc

touches

the

left

and

right

stopper

pins,

and

push

them

by

(of

a

12cm

CD)

the

feed

mechanism.

By

pushing

the

stopper

pins,

the

left

and

right

lock

levers

rotate

and

the

lock

pins

remove

from

the

lock

position

of

the

guide

holes.

ok

The

disc

touches

the

disc

stopper

and

moves

the

unlocked

sensor

gate

. .

;

Figure

to

the

outer

direction

by

the

feed

mechanism.

If

the

disc

reaches

to

the

end

position,

the

beam

reaches

to

the

photo

sensor

(B).

The

mechanism

detects

that

the

disc

is

pulled

into

the

chucking

_

:

Figure

position

and

starts

chucking

action.

Disc

Stopper

Lever

(B)

Left

lock

Lever

Arm

Clamp

Guide

hole

Lever

(A)

Right

lock

Lever

;

Disc

Stopper

Reverse

spring

Right

stopper

Left

stopper

Photo

Sensor

(B)

Photo

Sensor

(D)

Photo

Sensor

(B)

Left

lock

Right

lock

Figure

4

Figure

3

DP-S

SERIES

Function

Description

Illustration

LOADING

The

same

process

as

12cm

CD

loading

operation

steps@~@.

Figure

1

(of

a

8cm

CD)

Figure

2

Figure

7

The

disc

reaches

to

the

sensor

gate

mechanism.

The

sensor

gate

mechanism

moves

depending

on

the

disc

insertion

position

at

the

disc

slot

as

follows.

A)

When

the

disc

is

inserted

at

the

center

of

the

slot.

The

disc

touches

to

the

disc

stopper.

The

disc

cannot

push

both

the

left

and

right

stopper

pins,

so

that

the

locking

pins

cannot

be

released.

The

disc

movement

stops

there.

B)

When

the

disc

is

inserted

at

the

deviated

position

to

the

left

or

right

from

the

center

of

the

slot.

First,

the

disc

pushes

the

left

or

right

stopper

pin.

The

disc

cannot

push

the

another

stopper

pin,

so

that

the

locking

pins

cannot

be

released.

The

disc

moves

by

the

shape

of

the

disc

stopper

to

the

center

position

and

stops.

Figure

5

If

the

beam

reaches

to

the

photo

sensor

(B)

and

(C)

when

the

beam

to

the

photo

sensor

(D)

is

broken

by

the

disc,

the

mechanism

discriminates

that

the

8cm

CD

is

in

the

chucking

position,

and

starts

chucking

action.

Figure

5

Only

one

(left

or

right)

lock

is

released

Photo

Sensor

(D)

Lever

(A)

Reverse

Figure

6

BhotS

Sensor

(B)

Photo

Sensor

(C)

When

a

disc

is

inserted

at

the

left

from

the

center

of

the

slot.

Figure

5

DP-S

SERIES

psa

wees

The

mechanism

detects

that

the

disc

is

pulled

into

the

Chucking

position

and

pulls

the

solenoid.

CHUCKING

The

solenoid

arm

connected

with

the

solenoid

starts

to

rotate

and

transmits

the

rotation

to

the

cam

gear.

The

cam

gear

starts

to

rotate

and

engages

with

the

gear

(C)

then

the

driving

power

of

the

Loading

motor

will

be

transmitted

to

the

cam

gear.

The

rotating

cam

gear

engages

with

rack,

and

moves

the

rack

toward

the

right.

Pete

With

the

movement

of

the

rack,

the

following

functions

will

be

performed

simultaneously.

.

The

clamper

moves

downward

and

chucks

the

disc.

Figure

8

The

drive

roller

moves

downward

and

releases

the

disc

pinched

Figure

9

previously

and

moves

the

disc

downward.

Figure

10

Releases

the

locking

on

the

pickup

block

and

places

the

unit

in

the

floating

status.

The

rack

slides

to

the

right

end and

releases

the

engagements

between

the

gear

(C)

and

the

cam

gear

as

well

as

the

cam

gear

and

rack,

and}

Figure

8

turns

the

clamp

end

switch

on.

The

mechanism

detects

that

the

clamp

operation

has

finished,

and

the

Loading

motor

stops

rotating.

Figure

8

Clamper

Upper

Guide

us

Solenoid

Drive

roller

Clamp

End

Switch

\

Cam

Gear

(C}

Rack

Loading

Motor

Gear

(A)

Figure

7

Lowered

clamp

position

Solenoid

Drive

Roller

Gear

(C)

Loading

Motor

Cam

Gear

(A)

Solenoid

Arm

Solenoid

Engaging

Cam

Gear

(C)

/

Solenoid

Arm

Q

Clamp

End

Switch

Engaging

Cam

Gear

Figure

8

Damper

Move

with

rack

simultaneously

Floating

Position

Spindle

Motor

Loading

Cam

Rivet

Assembly

Trigger

Lever

Servo

Motor

Reverse

Cam

shaft:

United

with

Loading

cam

moves

Trigger

Lever.

Figure

9

DP-S

SERIES

DP-S

SERIES

PLAY

The

spindle

motor

rotates

the

disc.

Figure

10

The

rotation

of

the

servo

motor

is

transmitted

to

the

shaft

screw

:

;

Figure

10

through

the

gear,

moves

the

pickup.

;

Figure

10

The

Inner

limit

switch

detects

the

lead-in

position

of

the

disc,

and

the

mechanism

begins

to

read

the

information

of

the

disc.

Shaft

screw

Floating

status

Servo

Motor

Inner

limit

switch

Spindle

Motor

Figure

10

EJECTION

(of

a

12cm

CD)

The

solenoid

arm

engaged

with

the

solenoid

starts

rotating

and

the

cam

gear

engages

with

the

gear

(C).

The

cam

gear

rotates

and

engages

with

the

rack

and

then

moves

the

rack

in

the

left

direction.

Engaging

with

the

movement

of

the

rack,

the

following

functions

will

be

performed

simultaneously.

The

clamper

moves

upward

and

releases

the

disc.

The

driving

roller

moves

up

and

lifts

the

disc,

and

pinches

the

disc

between

it

and

the

upper

guide.

Locks

the

pickup

block.

The

reverse

moves

with

engaging

the

levers

(A)

and

(B),

which

moves

the

sensor

gate

mechanism

to

the

original

position.

When

the

rack

moves

to

the

left,

the

engagements

between

the

gear

(C)

and

the

cam

gear,

the

cam

gear

and

the

rack

will

be

released.

DP-S

SERIES

Function

Description

EJECTION

Cof

a

12cm

CD)

The

disc

which

is

pinched

between

the

drive

roller

and

the

upper

guide

moves

to

the

outside

of

the

mechanism.

When

the

disc

is

sent

out

to

the

EJECT

position,

the

beam

broken

by

the

disc

is

released

and

reaches

the

photo

sensor

(B).

The

mechanism

detects

that

the

disc

has

come

out

to

the

EJECT

position

and

stops

the

motor

rotation.

The

mechanism

detects

that

all

functions

have

finished

when

the

disc

is

pulled

out

from

the

mechanism

and

beam

is

passed

through

to

the

photo

sensor

(A).

RELOAD

lf

the

disc

is

not

pulled

out

from

the

mechanism

for

15

seconds

after

it

comes

to

(of

a

12cm

CD)

the

EJECT

position,

the

mechanism

actuates

the

Loading

function

steps

©

—

©.

EJECTION

(of

a

Bom

CD)

The

same

process

as

12cm

CD

Eject

operation

steps

O~@.

Engaging

with

the

movement

of

the

rack,

the

following

functions

will

be

performed

simultaneously.

A.

B.

ir

The

same

process

as

12cm

CD

Eject

operation

step@

—A,

B,

C.

The

same

process

as

12cm

CD

Eject

operation

step

©.

The

disc

which

is

pinched

between

the

drive

roller

and

the

upper

guide

moves

to

the

outside

of

the

mechanism.

The

disc

is

released

from

the

drive

roller

and

stops.

If

the

beam

reaches

the

photo

sensor

(C)

after

1.5

seconds

from

starting

ejection,

the

motor

stops.

The

mechanism

detects

that

all

functions

have

finished,

when

the

disc

is

pulled

out

from

the

mechanism

and

beam

is

passed

through

to

the

photo

sensor

(A).

DP-S

SERIES

|

Function

TROUBLE

SHOOTING

(While

Loading

a

12cm

CD)

Description

_————

ee

—————

es

If

the

beam

to

the

photo

sensor

(D)

is

not

broken

within

3

seconds

after

the

Loading

motor

begins

rotating

as

described

in

the

Loading

operation

step

©,

the

mechanism

takes

it

as

trouble

and

rotates

the

Loading

motor

inversely

and

pushes

the

disc

out

to

the

EJECT

position.

(While

loading

a

8cm

CD)

(While

Chucking)

(While

Playing)

(While

Ejecting

a

12cm

CD)

(While

Ejecting

a

8cm

CD)

In

the

Loading

step

@,

if

the

beam

does

not

reach

the

photo

sensor

(D)

within

3

seconds

after

the

beam

to

the

photo

sensor

(B)

is

broken,

the

mechanism

take

it

as

trouble

and

rotates

the

loading

motor

inversely

and

push

the

disc

out

to

the

eject

position.

If

the

disc

is

removed

and

the

beam

reaches

the

photo

sensor

(A),

the

mechanism

performs

loading,

chucking

and

ejection

without

a

disc.

(To

place

the

sensor

gate

mechanism

from

the

END

position

to

the

original

position

the

mechanism

operates

the

Ejection

step

©

—d)

When

the

disc

is

pulled

out

during

the

loading

process,

the

Loading

motor

rotates

inversely

and

stops

the

rotating

after

certain

seconds.

The

same

process

as

12cm

CD

loading

operation

step®.

The

same

process

as

12cm

CD

loading

operation

step@).

In

the

chucking

operation

(step

@)

if

the

Clamp

End

Switch

doesn't

turn

on

within

3

seconds

after

the

solenoid

is

pulled,

the

mechanism

takes

it

as

trouble

and

rotates

the

Loading

motor

inversely

and

pushes

the

disc

out

and

stops

at

the

EJECT

position.

When

the

disc

doesn't

come

to

the

EJECT

position,

the

motor

stops

the

rotating

after

certain

seconds.

After

disc

chucking,

if

the

mechanism

is

unable

to

read

the

information

of

the

disc

for

some

reason,

it

actuates

the

EJECTION

operation

steps.

If

the

disc

doesn’t

come

to

the

EJECT

position

within

5

seconds

after

the

solenoid

is

pulled

in

the

EJECTION

operation

step

@,

the

mechanism

takes

it

as

trouble

and

rotates

the

Loading

motor

inversely

and

performs

the

Loading

operation

steps.

If

the

beam

does

not

reach

the

photo

sensor

(C)

within

1.5

seconds

after

starting

ejection,

the

motor

continues

rotating.

If

the

beam

does

not

reach

the

photo

sensor

(C)

within

5

seconds

after

starting

ejection,

the

mechanism

takes

it

as

trouble

and

changes

the

motor

rotating

direction

and

performs

loading

steps.

40

DP-S

SERIES

Disassembly

Instructions

@

For

DP24A010,/DP24A020//

Sesiy

eens

Loading

Motor

DP24A110./DP24A11A/“

P.C.

Board

goider

()

DP24A210/’

DP24A220

0

models

1.

Removal

of

the

Load/Photo

P.

C.

Boards

(1)

Remove

three

screws

marked

with

“O”

as

shown

in

Figures

11

and

12.

(2)

Remove

the

solder

(c)

as

shown

in

Figure

11.

2.

Removal

of

the

LED

P.

C.

Board

(1)

Remove

the

solder

(b)

as

shown

in

Figure

12.

(2)

Remove

the

screw

marked

with

“A”

as

shown

in

Figure

12.

3.

Removal

of

the

End

Switch

(A)

P.

C.

Board

(1)

Remove

the

two

screws

marked

with

“@”

as

shown

in

Figure

13.

(2)

Remove

the

two

lead

wires

from

the

solenoid.

Spindle

Motor

Head

Unit

Pick-Up

Servo

Motor

Unit

;

4.

Removal

of

the

Pick-Up

Unit

Figure

11

(1)

Remove

the

cam

gear

and

the

gear

(C)

as

shown

Rivet

Chassis

Load/Photo

(2)

in

Figure

13.

P.

C.

Board

©

—

Solder

(a)

(2)

Remove

the

four

screws

marked

with

“xX”

as

shown

Figures

13

and

14.

(3)

Both

the

Pick-Up

Unit

and

Rivet

Loading

Bracket

Assembly

will

be

removed.

Note:The

cam

gear

and

gear

(C)

are

mounted

with

washers.

Do

not

lose

the

washers,

keep

them

carefully.

Tightening

Torque

Washer

(C)

Solenoid

Gear

LED

P.

C.

Board

Solder

(b)

Figure

12

End

Switch

(A)

ony

WHS

P.

C.

Board

amend

Cam

Gear

@

Tightening

Torque

Tightening

Torque

tka

om

Figure

13

scious

Tightening

Torque

Figure

14

-1i-

DP-S

SERIES

5.

Removal

of

the

Rivet

Loading

Bracket

Assembly

(1)

After

removing

the

Pick-Up

Unit,

pull

the

Rivet

Loading

Bracket

Assembly

toward

you

while

twisting

it

in

the

direction

shown

by

the

arrow,

as

shown

in

Figure

15.

6.

Removal

of

the

Servo

Motor

[For

DP24A010

/

DP24A020

DP24A110

/

DP24A11A

/

DP24A210

models

only]

(1)

After

removing

the

Rivet

Loading

Bracket

Assembly,

remove

the

two

screws

marked

with

“(]”

as

shown

in

Figure

16.

Note

:Both

the

Servo

Motor

and

Flexible

wire

will

be

removed.

Do

not

damage

the

flexible

wire.

7.

Removal

of

the

Head

Unit

[For

DP24A010/

DP24A020

/DP24A110,/DP24A11A/DP24A210

models

only]

Head

Unit

Loading

Motor

(1)

After

removing

the

Servo

Motor,

remove

the

two

Rivet

Loading

‘ :

:

re

7 i

Rivet

Loading

Cam

screws

marked

with

“@”

as

shown

in

Figure

16.

Bracket

Assembly

Figure

15

Head

Unit

Flexible

P.

C.

Board

Pick-Up

Unit

:

Spindle

Motor

Servo

; :

Motor

Tightening

Torque

Tightening

Torque

2~2.5kg

cm

2~2.5kg

>

cm

Tightening

Torque

Figure

16

-12-

6.

Removal

of

the

Servo

Motor

(For

DP24A220

models

only]

(1)

After

removing

the

Rivet

Loading

Bracket

Assembly,

remove

the

two

screws

marked

with

“C1”

as

shown

in

Figure

17.

Note

:Both

the

Servo

Motor

and

Flexible

wire

will

be

removed.

Do

not

damage

the

flexible

wire.

7.

Removal

of

the

Head

Unit

[For

DP24A220

models

only]

(1)

After

removing

the

Servo

Motor,

remove

the

five

screws

marked

with

“@”

as

shown

in

Figure

17.

oa

DP-S

SERIES

Tightening

Torque

Tightening

Pick—Up

Unit

ras

=

~

a

Spindle

Motor

Head

Unit

Tightening

Torque

8.

Removal

of

the

Rivet

Loading

Cam

Assembly

(1)

After

removing

the

Rivet

Loading

Bracket

Assembly,

remove

the

gear

(D)

and

gear

(E)

as

shown

in

Figure

18.

(2)

Remove

the

Washer

and

“E”

ring

as

shown

in

Figures

18

and

20.

Note:

1)

Do

not

lose

the

washer

and

“E”

ring

and

keep

them

carefully.

2)

Remove

the

spring

and

them

at

the

same

time

as

shown

in

Figure

18.

Clearance

Gap

1.55+0.05mm

Spindle

Table

Spindle

Motor

Figure

19

Tightening

Torque

1.5~2kg

+

cm

Gear

(D)

Loading

Motor

43>

r

Servo

Motor

Tightening

Torque

Spring

Torque

Flexible

¢

[1.3k9

+

om]

P.C.

Board

C]

Tightening

Torque

Figure

17

Rivet

Loading

Cam

Assembly

Figure

18

Rivet

Loading

Bracket

Assembly

DP-S

SERIES

9.

Removal

of

the

Loading

Motor.

(1)

After

removing

the

Rivet

Loading

Cam

Assembly,

Rivet

Loading

remove

the

two

screws

marked

with

“A”

as

Bracket

Assembly

shown

in

Figure

20.

see

Useful

hints

for

remounting

the

cam

gear

and

gear

(C).

(1)

Set

the

Rivet

Loading

cam

Assembly

to

the

loading

position

as

shown

in

Figure

21.

on

(2)

Engage

the

cam

gear

with

the

gear

(C)

as

shown

in

the

Figure

22,

and

mount

them

on

the

shafts

(A)

of

the

Arm

Load

(R)

Assembly

as

shown

in

Figure

21.

Rivet

Loading

Cam

A

“E”

ring

Assembly

Figure

20

Arm

Load

(R)

Assembly

Shaft

Gear

(C)

(A)

Solenoid

Cam_

Gear

}

Rivet

Loading

End

Switch

(A)

Figure

22

Cam

Assembly

P.

C.

Board

(Loading

Position)

Caution

on

remounting

the

Servo

Motor.

Figure

21

(1)

After

mounting

the

servo

motor,

make

sure

the

clearance

between

the

servo

motor

and

flexible

wire

is

more

than

0.5mm

as

shown

in

Figure

23.

Flexible

Wire

a

“+

iAH

(more

than

0.5mm)

Servo’

Motor

Figure

23

~14-

CD

Mechanism

Assembly

Parts

List

@

For

DP24A010,/DP24A020

/DP24A110/DP24A11A,/DP24A210

Models

203

204

205

206

208

209

210

211

213

214

215

216

218

219

221

226

227

228

229

231

232

233

234

237

238

239

240

NOTE

:

15013518W01

5-C

(03844205614

5-B

|30T73687F18

4-C

|41B12249W02

04B41345P06

41A20219W01

5-F

|45A90817F01

5-F

|45A90818F01

5-F

|41A92364F01

2-F

|07B10907W01

47A61544F02

3-G

|75A20934W01

4-F

184A92276F01

03D40014G66

03D40014G07

44B90838F01

4C

|46A91007F02

4-E

|41B12249W07

2-F

|49B90822F01

43A90873F01

41A90877F01

03D40014G662

5-C

|44A90836F

01

5-C

|44A90837F01

5-C

/04B41345P01

75B11922W02

15A12929W01

4-D

|04C42091G06

5-C

|04C42091G11

3-C

|03S894385F01

41A11905W01

4-F

104042091G05

2-B

JO7A10921W01

4A

|03A90175F05

03894385F09

The

parts

without

x

i

Guide,

Top

(DP-2)

Screw,

Pan

(M2

x

5)

Parailel

Wire

(2P)

Spring,

Pull

Washer,

Lock

(M2.1)

Spring,

ROL

(L)

Arm,

Solenoid

(1)

Arm,

Solenoid

(2)

Spring,

Solenoid

Stopper,

Disc

Plunger,

RF

Solenoid

Cushion,

Magnet

(B)

END

Switch

(A)

P.C.

Board

Screw,

W/Washer

(M2

x

3,5)

Screw,

W/Washer

(M2

x

4)

Gear,

Cam

Stud,

Gear

Spring,

Pull

Roller

(G)

Bush,

Roller

Spring,

Cam

Screw,

W/Washer

(M2

x

3)

Gear

(D)

Gear

(E)

Washer,

Lock

(M1.2)

Damper,

DP-3

Holder,

Damper—3

Ring

“E”

(M

1.5)

Ring

“E”

(M2.5)

Screw,

Pan

(M1.7

xX

2.3)

Spring,

Trigger

Ring

“E”

(M2)

Bracket,

Shaft

Screw,

Bind

(M2

x

3.7)

Screw,

Pan

(M2

x

3)

part

numbers

are

not

supplied.

03D40014G75

3-B

|

03D40121T38

3-E

|43A22104W01

3-B

|07B10923W01

2-C

|47A20146W01

43A11901W01

04B41345P15

3-D

|01812125Wwo1

3-B

|47A10927W01

44A90998F01

44A90996F01

4-G

|

41B12249W08

4-C

|44A90997F01

04B41345P02

4F

|03894385F

23

03S94385F07

3-C

|07C10922W01

4-B

141A10928W03

5-G

|

04840075612

3-B

|41010925W01

14A96087F01

4-B

|84T15149W01

4-E

|01A12222W01

4-E

|01B12123W01

3-F

|41A11903W01

04B41345P04

3-E

|07A30152W01

3-F

|

41B12249W01

4-F

|07A11468W01

44A90830F01

03$44205G694

47A21175W01

41B12249W03

41B12249W04

41B12249W05

eee

Screw,

W//Washer

(M2

x

Q)

Screw,

W/Double

Washer

(M2

x

5)

Table,

Spindle

Bracket,

Screw

Shaft,

Pick-up

Bush,

Triger

(A)

Washer,

Lock

(M1.2)

Assy.,

Riv.

Pick

Chassis

Shaft,

Screw

Gear,

Screw

Gear,

Motor

Spring,

Pull

Gear,

Middle

Washer,

Lock

(M1.7)

Screw,

Pan

(M2

x

5)

Screw,

Pan

(M2

x

2)

Bracket,

Motor

Spring,

Shaft

Washer,

Polyslider

(M3.1)

Spring,

Nut

Sheet.

Table

FPC

Actuate

P.C.Board

Assy.,

Clamper

Rivet

Assy.,

Riv.

Arm

Clamp

Spring,

Lever

Washer,

Lock

(M2.6)

Bracket,

Disc

Stopper

Spring,

Pull

Plate,

Top

Rack,

Cam

Screw,

Pan

(M1.7

x

2)

Shaft,

Pick-up

Spring,

Pull

Spring,

Pull

Spring,

Pull

DP-S

SERIES

DP-S

SERIES

284

287

288

289

290

291

292

293

294

295

296

297

or

298

299

300

301

302

303

304

305

NOTE

4E

5-F

4F

3-C

BF

3-F

3C

aE

4-G

4G

3-C

4E

4D

3-C

3-B

43A20208W01

307

73687F19

01A92321F02

01T15181W01

75A21138W01

03A90175F01

03A90175F02

41B90875F07

44A90834F01

44A90835F01

43A13508W01

41A96086F01

43A41006F01

43A22457W01

43A22457W02

7T5A20928W01

04B41345P24

43A20208W02

03S94385F

14

03S894385F25

75A20128W01

03844205696

03844205695

03894385F

24

88T15309W01

48T16057W02

01V13100W97

59T91005F01

59T52973F03

487T92913F01

40T71025F03

40T71025F01

01A90816F01

Spacer,

LED

Parallel

Wire

(2P)

Assy.,

Bracket

Rivet

(CLP—LP)

Assy.,

Clutch

DP

Sheet,

Shaft

Screw,

Bind

(M2

x

4)

Screw,

Bind

(M2

xX

3)

Spring,

Pull

Gear

(B)

Gear

(C)

Spacer,

Shaft

Spring,

Arm

Clamp

Spacer,

Polyslider

Spacer

Rubber,

Top

Chassis

Washer,

Lock

(M2.1)

Spacer,

LED

(A)

Screw,

Countersink

(M2.6

X

3)

Screw,

Pan

(M2

x

4)

Sheet,

Holder

Screw,

Bind

(M2

x

5)

Screw,

Bind

(M2

x

3)

Screw,

Pan

(M2

x

3)

Miscellaneous

Pick-up,

Unit

LED,

AN501

(RED)

Assy.,

Motor

Load

Motor,

Spindle

Motor,

Servo

Transistor,

Photo

PT360

Switch,

Detector

(CAM

END)

Switch,

Detector

(LIMIT)

Assy.,

Solenoid

DP

Frame

:

The

parts

without

part

numbers

are

not

supplied.

x

el

Part

No.

Description

a

=46=

Exploded

View

(CD

Mechanism)

@

For

DP24A010

/

DP24A020

/

DP24A110

/

DP24A11A

/

DP24A210

Models

Tightening

Torque

2.5

kg*cm

2.5kg-cm

Tightening

Torque

2kg-cm

Tightening

Torque

TighteningTorque

GREASE

EM-60L

@®

|

MOLYKOTE

£

PASTE

®

©

|

GREASE

PG-67!

Tightening

Torque

2.5

kg-cm

Tightening

—/

"6

ng

Torque

DP-S

SERIES

DP-S

SERIES

CD

Mechanism

Assembly

Parts

List

7

Bearing

:

Batis:

@For

DP24A220

Model

41B12249W05

|

Spring,

Pull

ce

43A20208W01

|

Spacer,

LED

30T73687F19

|

Parallel

Wire

(2P)

01A92321F02

|

Assy.,

Bracket

Rivet

(CLP—LP)

Part

No.

Description

15C13518W01

|

Guide,

Top

Part

No.

Description

03S94385F20

|

Screw,

Pan

(DP

~

2)

(M2

x

8.5)

01715181W01

|

Assy.,

Clutch

DP

203

|

5-C

|03S844205G614

|

Screw,

Pan

03D40121T38

|

Screw,

(M2

x

5)

W//Double

Washer

07A30961W01j

Stopper,

Shaft

(B)

204

|

5-B

|30T73687F18

|

Parallel

Wire

(2P)

205

|

4-C

}41B12249W02

|

Spring,

Pull

206

04B41345P06

|

Washer,

Lock

(M2.1)

(M2

x

5)

243

|

3-E

|43A30923W01|

Table,

Spindle

244

|

3-B

|07B10923W01!

Bracket,

Screw

245

47A30925W01!

Shaft,

Pick-up

03A90175F01

|

Screw,

Bind

(M2

x

4)

03A90175F02

|

Screw,

Bind

(M2

x

3)

41B90875F07

|

Spring,

Pull

44A90834F01

|

Gear

(B)

41A20219W01

|

Spring,

ROL

(L)

43A11901W01}

Bush,

Triger

(A)

208

|

5-F

]45A90817F01

|

Arm,

Solenoid

(1)

247

04B41345P15

|

Washer,

Lock

209

|

5-F

|45A90818F01

|

Arm,

Solenoid

(2)

(M1.2)

44A90835F01

|

Gear

(C)

210

|

5-F

|41A92364F01

|

Spring,

Solenoid

248

|

3-D]01B12125W01|

Assy.,

Riv.

03870494F14

|

Screw,

Pan

211

|

2-F

|07B10907W01

|

Stopper,

Disc Pick

Chassis

(M1.7

x

4)

04840075G06

|

Washer,

Plyslider

(M2.1)

249

|

3-B

/47A10927W02|

Shaft,

Screw

250

|

3-B

|44A90998F01

|

Gear,

Screw

47A61544F02

|

Plunger,

RF

Solenoid

43A41006F01

|

Spacer,

Polyslider

213

|

3-G

175A20934W01

|

Cushion,

Magnet

44A90996F01

|

Gear,

Motor

03S94385F24

|

Screw,

Pan

(B)

253)

4-G

|41B12249W08]

Spring,

Pull

(M2

x

3)

214

|

3-F

|84A92276F01

|

END

Switch

(A)

254]

4-C

|}44A90997F01

|

Gear,

Middle

P.C.

Board

255

04B41345P02

|

Washer,

Lock

75A20928W01

|

Rubber,

215

03D40014G66

|

Screw,

W/“

Washer

(M1.7)

Top

Chassis

(M2

x

3.5)

256

|

4-F

|03S94385F23

|

Screw,

Pan

04B41345P24

|

Washer,

216

03D40014G07

|

Screw,

W/Washer

(M2

x

5)

Lock

(M2.1)

(M2

x

4)

43A20208W02

|

Spacer,

LED

(A)

03S894385F14

|

Screw,

Countersink

(M2.6

x

3)

03S894385F25

|

Screw,

Pan

(M2

x

4)

03S94385F07

|

Screw,

Pan

(M2

x

2)

258

|

3-C

|07C10922W01]

Bracket,

Motor

259

|

4B

|141A10928W03}

Spring,

Shaft

261

03D40014G02

|

Screw,

W/Washer

(M2

x

6)

262]

3-E

|41A10928W04}

Spring,

Comp

44B90838F01

|

Gear,

Cam

218

|

4C

|46A91007F02

|

Stud,

Gear

219

|

4-£

|41B12249W07

|

Spring,

Pull

221

|

2-F

|49B90822F01

|

Roller

(G)

43A90873F01

|

Bush,

Roller

75A20128W01

|

Sheet,

Holder

41A90877F01

|

Spring,

Cam

226

03D40014G62

|

Screw,

W/Washer

(M2

x

3)

227

|

5-C

|44A90836F01

|

Gear

(D)

03844205696

|

Screw,

Bind

(M2

x

5)

03844205695

|

Screw,

Bind

(M2

x

4)

41010825W02]

Spring,

Nut

264]

3-E

|14A96087F01

|

Sheet,

Table

265}

4-B/84T15149W01]

FPC

Actuate

228

|

5-C

144A90837F01

|

Gear

(E)

P.C.Board

229

|

5-C

|04B41345P01

|

Washer,

Lock

266

|

4E

|01A31429W01}

Assy.,

Clamper

(M1.2)

Rivet

267}

3-E

}01B12123W01]

Assy.,

Riv.

75B11922W02

;

Damper,

DP—3

231

15A12929W01

|

Holder,

Damper—3

Arm

Clamp

Miscellaneous

232

04C042091G06

|

Ring

“E”

41A11903W01}

Spring,

Lever

88T15309W01

}

Pick-up,

Unit

(M1.5)

270}

3-F

|04B41345P04

|

Washer,

Lock

48T16057W02

|

LED,

AN501

(RED)

233

|

5-C

]04C42091G11

|

Ring

“E”

(M2.6)

01V13100W9Q7

|

Assy.,

Motor

Load

(M2.5)

271

3-E

07A30152W01

Bracket,

Disc

59T91005F02

Motor,

Spindle

234

|

3-C

(27C30861W01

|

Base,

Pick-up

Stopper

59T52973F03

|

Motor,

Servo

272

|

3-F

|}41B12249W01]

Spring,

Pull

41A11905W01

|

Spring,

Trigger

273}

4-F

|07A11468W01}

Plate,

Top

48T92913F01

|

Transistor,

Photo

237

|

4-F

|04C42091G05

|

Ring

“E”

PT360

ve?

44A90830F01

|

Rack,

Cam

40T71025F03

|

Switch,

Detector

238

|

3-D

{03S94385F26

|

Screw

Countersink

275

|

4-F

|03S44205G94

|

Screw,

Pan

(CAM

END)

(M1.7x2.6)

(M17

x

2)

40T71025F01

|

Switch,

Detector

239

|

4A

|03A90175F05

|

Screw,

Bind

277

|

3-E

|43B30924W01}

Spindle,

Hub

(LIMIT)

(M2

x

3.7)

279

1-¢

41B12249W03

Spring,

Pull

01A90816F01

Assy.,

Solenoid

240

03894385F09

|

Screw,

Pan

280]

2E

|41B12249W04]

Spring,

Pull

DP

Frame

(M2

x

3)

NOTE:

The

parts

without

part

numbers

are

not

supplied.

NOTE:

The

parts

without

part

numbers

are

not

supplied,

19

-20-

Exploded

View

(CD

Mechanism)

@

For

DP24A220

Model

Tightening

Torq

|

2.5

kg*cm

g

oO

rom

Fe

L

3

oa

pe

£

oa

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2

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5

22

ae

<2

a=

z

be

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i=

as

ap

;

YR

->As

,

|

Tightening

Torque

Tightening

Torque

2to2.5kg-cm

Tightening

Torque

2.5

kg-cm

Tightening

Torque

2.5kg-cm

TighteningTorque

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=

Gg

e

GS

DH

&

7

S

&

/

Cm

A

|

Be

|

C

|

oD

|

E

|

F-x

|

G

l

H

DP-S

SERIES

DP-S

SERIES

CD

Mechanism

Assembly

Parts

List

@

For

DP22A070,/DP22A080

/DP22A310,/DP22A320

Models

Part

No.

Description

03844205614

307

73687F18

03A90175F01

04B41345P06

41A20219W01

45A90817F01

45A90818F01

41A92364F01

07B10907W02

47A61544F02

03894385F

14

84A92276F01

03D40014G66

030D40014G07

44B90838F01

46A91007F01

41B12249W07

49B90822F01

43A90873F01

41A90877F01

03D40014G62

44A90836F01

44A90837F01

04B41345P01

75B11922W02

15A12929W01

04042091G06

Guide,

Top

(DP

—

2)

Screw,

Pan

(M2x5)

Parallel,

Wire

(2P)

Screw,

Bind

(M2

x4)

Washer,

Lock

(M2.1)

Spring,

ROL

Arm,

Solenoid.

(1)

Arm,

Solenoid.

(2)

Spring,

Solenoid.

Stopper,

Disc

Stopper,

Disc

Stopper,

Disc

Plunger,

F/R

Screw,

Countersink

(M2.6

x

3)

END

Switch

(A)

P.C.

Board

Screw,

W/Washer

(M2

x

3.5)

Screw,

W

/Washer

(M2

x

4)

Gear,

Cam

Stud,

Gear

Spring,

Pull

Roller

(G)

Bush,

Roller

Spring,

Cam

Screw,

W//Washer

(M2

x

3)

Gear

(D)

Gear

(E)

Washer

Lock

(M1.2)

Damper,

DP-3

Holder,

Damper

DP-3

Ring

“E”

(M1.5)

Part

No.

04042091611

03S94385F01

41A11905W01

04B41345P04

04B41345P24

03894385F09

04B41345P15

30T73687F

14

43A22104W01

07A90992F01

47A91004F01

43A11901W01

03894385F

10

07A92196F01

03A91001F01

44A90998F01

44A90996F01

41B12249W08

44A90997F01

04B41345P13

03S894385F

23

03844205642

01V91700F07

41A90999F01

41B21241W02

30T92773F01

26A94948F01

Description

Ring

“E”

(M2.5)

Screw,

Pan

(M1.7*

2.3)

Spring,

Trigger

Washer,

Lock

(M2.6)

Washer,

Lock

(M2.1)

Screw,

Pan

(M2

x3)

Washer,

Lock

(M1.2)

Parallel,

Wire

(3P)

Table,

Spindle

Bracket,

Screw

Shaft,

Pick-up

Bush,

Trigger

(A)

Screw,

Pan

(M2

x

4)

Bracket,

Fiex

Wire

Shaft,

Screw

Gear,

Screw

Gear,

Motor

Spring,

Pull

Gear,

Middle

Washer,

Lock

(M1.7)

Screw,

Pan

(M2x5)

Screw,

Pan

(M2.6

x

4)

Screw,

Pan

(M2.6

x

4)

Screw,

Pan

(M2.6

x

4)

Assy.,

Motor

Unit

Spring,

Screw

Spring,

Pull

Cable,

Flex

(16P)

Shield

14A96087F01

84T15747W01

01A12222W01

01B12123W01

41812249W01

43A90995F01

07A30152W01

41A11903W01

07A11468W01

44A90830F01

03844205694

01V23100W27

01V24900W02

41821241W01

41B21241W03

41B21241W04

43A20208W01

30T

73687F20

01A92321F02

01T15181W01

04B41345P02

03A90175F02

41B90875F07

44A90834F01

44A90835F01

43A20208W03

75A20128W01

03S894385F

10

03S894385F

12

43A41006F05

07A90993F01

01A90994F01

Sheet,

Table

FPC

Actuator

P.

C.

Board

Assy.,

Clamper

Rivet

Assy.,

Riv.

Arm

Clamp

Spring,

Slider

Stopper,

Shaft

Bracket,

Disc

Stopper

Spring,

Lever

Plate,

Top

Rack,

Cam

Screw,

CounterSink

(M2.6

x

8)

Assy.,

Pick-up

Unit-S2

Assy.,

Pick-up

Unit-S2

Assy.,

Pick-up

Unit-S2

Assy.,

Pick-up

Unit-S2

Spring,

Pull

Spring,

Pull

Spring,

Pull

Spacer,

LED

Parallel,

Wire

(2P)

Assy.,

Bracket,

Rivet

(CLP-LP)

Assy.,

DP

Clutch

Washer,

Lock

(M1.7)

Screw,

Bind

(M2

x

3)

Spring,

Pull

Gear

(B)

Gear

(C)

Spacer,

LED

(A)

Sheet,

Holder

Screw,

Pan

(M2

x

4)

Screw,

Pan

(M2.6

x

6)

Spacer,

Polyslider

Bracket,

Pick-up

Spring,

Nut

03S$94385F03

84T90887F01

14871058F40

03894385F06

41A94452F01

14A28008W01

41A96086F01

43A41006F01

03894385F

24

03844205696

03844205695

Screw,

Pan

(M1.7x

1.8)

FPC

PHOTO

P.

C.

Board

Insulator,

Cover

Screw,

Pan

(M2x

1.8)

Spring,

Motor

Spacer

Spring,

Arm

Clamp

Spacer,

Polyslider

Screw,

Pan

(M2

x

3)

Screw,

Bind

(M2

x

5)

Screw,

Bind

(M2

x

4)

Miscellaneous

88T90878F01

48T16057W02

01V21900W45

59T90879F01

59T91005F01

48T92913F01

40T71025F03

40T71025F01

01A90816F01

———

Pick-up,

Unit

LED,

AN501-B1

CRED)

Assy.,

Motor

Load

Motor,

Servo

Motor,

Spindle

Transistor,

Photo

PT360

Switch,

Detector

Switch,

Detector

Assy.,

Solenoid

DP

Frame

:

i i

Notes

:

The

parts

without

part

numbers

are

not

supplied.

Notes

:

The

parts

without

part

numbers

are

not

supplied.

A.

1

For

DP22A070

model

only,

(J

:

For

DP22A08O

model

only,

+

:

For

0P22A310

model

only,

4:

For

DP22A070

model

only,

()

:

For

DP22A080

model

only,

w

:

For

DP22A310

model

only,

©

+

For

DP22A320

modelonly,

Others

:

Common

©

:

For

DP22A320

model

only,

Others

:

Common

~23-

—~24~

Alpine DP-S Series User manual

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