Alto-Shaam Halo Heat Ecosmart 500-S Owner's manual

MN-28848 • 09/09
P R I N T E D I N U .S.A.
Fo o d H o l d i n g C a b i n e t
Model :
500-S
750-S
1000-S
1000-UP
• INSTALLATION
• OPERATION
• MAINTENANCE
1000-S
1000-UP
750-S
500-S
W164 N9221 Wa er S ree • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA
PHONE: [phone] • 800.558.8744 USA/CANADA FAX: [phone] • 800.329.8744 U.S.A.ONLY
www.alto-s aam.com
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Delivery......................................1
Unpacking ....................................1
Safety Procedures and Precautions . . . . . . . . . . . . . . . . . 2
Installation
Installation Requirements . . . . . . . . . . . . . . . . . . . . . . 3
Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . 3
Dimension Drawings, weights & capacities. . . . . . . . 4-7
Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . 8
Stacking Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Leveling ..................................10
Restraint Requirements - Mobile Equipment . . . . . . . 10
Drip Tray Installation . . . . . . . . . . . . . . . . . . . . . . 11-12
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . 13
User Safety Information. . . . . . . . . . . . . . . . . . . . . . . 14
BeforeInitialUse ...........................14
Heating Characteristics . . . . . . . . . . . . . . . . . . . . . . . 14
Operating Instructions
Manual Control Operation . . . . . . . . . . . . . . . . . . . . . 15
Electronic Control Identification . . . . . . . . . . . . . . . . . 16
Electronic Control Set-Up . . . . . . . . . . . . . . . . . . . . . 16
Electronic Control Operation . . . . . . . . . . . . . . . . . . . 17
Electronic Holding Cabinet Special Features . . . . . . . 17
HeatRecovery .............................17
HACCP Documentation . . . . . . . . . . . . . . . . . . . . . . . 17
HACCP Documentation w/ Kitchen Management . . . . 17
Electronic Control Timer Programming . . . . . . . . . . . 18
General Holding Guidelines. . . . . . . . . . . . . . . . . . . . 19
Care and Cleaning
Cleaning and Preventative Maintenance . . . . . . . . . . 20
Protecting Stainless Steel Surfaces. . . . . . . . . . . . . . 20
CleaningAgents ............................20
CleaningMaterials ..........................20
EquipmentCare ............................21
CleanDaily................................21
CleantheDoorVents ........................21
CleantheProbesDaily.......................21
CheckCoolingFan..........................21
Check Overall Condition of Oven . . . . . . . . . . . . . . . 21
Sanitation
Sanitation/Food Safety . . . . . . . . . . . . . . . . . . . . . . . 22
Internal Food Product Temperatures . . . . . . . . . . . . . 22
Service
Thermostat Accuracy. . . . . . . . . . . . . . . . . . . . . . . . . 23
Trouble Shooting - MANUAL CONTROL ..............24
Trouble Shooting - ELECTRONIC CONTROL ...........25
Exterior Service View (750-S SHOWN) . . . . . . . . . . . . 26
Exterior Service Parts List - 500-S, 750-S, 1000-S . . 27
Exterior Service View - 1000-UP . . . . . . . . . . . . . . . . 28
Exterior Service Parts List - 1000-UP . . . . . . . . . . . . 29
Cable Heating Kits . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Bonnet Assembly View - 500-S, 750-S, 1000-S . . . . . 30
Bonnet Assembly Parts List - 500-S, 750-S, 1000-S . 31
Bonnet Assembly View - 1000-UP . . . . . . . . . . . . . . . 32
Bonnet Assembly Parts List - 1000-UP . . . . . . . . . . . 33
Wire Diagrams
500-S, 750-S, 1000-S, 120V - MANUAL . . . . . . . . . . . . 34
500-S, 750-S, 1000-S, 120V - ELECTRONIC . . . . . . . . . 35
500-S, 750-S, 1000-S, 208-240V - MANUAL . . . . . . . . 36
500-S, 750-S, 1000-S, 208-240V - ELECTRONIC . . . . . 37
500-S, 750-S, 1000-S, 230V - MANUAL . . . . . . . . . . . . 38
500-S, 750-S, 1000-S, 230V - ELECTRONIC . . . . . . . . . 39
1000-UP, 120V - MANUAL ......................40
1000-UP, 120V - ELECTRONIC ...................41
1000-UP, 208-240V - MANUAL ...................42
1000-UP, 208-240V - ELECTRONIC ................43
1000-UP, 230V - MANUAL ......................44
1000-UP, 230V - ELECTRONIC ...................45
Warranty
Transportation Damage and Claims . . . . . . Back Cover
Limited Warranty . . . . . . . . . . . . . . . . . . . . . Back Cover
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500-S, 750-S, 1000-S, 1000-UP • INSTALLATION/OPERATION/SERVICE MANUAL • 1.
D E L I V E R Y
This Alto-Shaa appliance has been
thoroughly tested and inspected to insure only the
highest quality unit is provided. Upon receipt,
check for any possible shipping da age and report
it at once to the delivering carrier. See
Transportation Damage and Claims section
located in this manual.
This appliance, co plete with unattached
ite s and accessories, ay have been delivered in
one or ore packages. Check to ensure that all
standard ite s and options have been received
with each odel as ordered.
Save all the infor ation and instructions
packed with the appliance. Co plete and return
the warranty card to the factory as soon as
possible to assure pro pt service in the event of a
warranty parts and labor clai .
This anual ust be read and understood by
all people using or installing the equip ent
odel. Contact the Alto-Shaa service
depart ent if you have any questions concerning
installation, operation, or aintenance.
NOTE: All clai s for warranty ust include the
full odel nu ber and serial nu ber of
the unit.
UNPACKING
1. Carefully re ove the
appliance fro the
carton or crate.
NOTE: Do not discard the
carton and other
packaging aterial
until you have
inspected the unit
for hidden da age
and tested it for
proper operation.
2. Read all instructions in this anual carefully
before initiating the installation of this appliance.
DO NOT DISCARD THIS MANUAL.
This anual is considered to be part of the
appliance and is to be provided to the owner or
anager of the business or to the person
responsible for training operators. Additional
manuals are available from the Alto-Shaam
service department.
3. Re ove all protective plastic fil , packaging
aterials, and accessories fro the appliance
before connecting electrical power. Store any
accessories in a convenient place for future use.
®
®
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500-S, 750-S, 1000-S, 1000-UP • INSTALLATION/OPERATION/SERVICE MANUAL • 2.
1. This appliance is intended to cook, hold or
process foods for the purpose of human
consumption. No other use for this appliance is
authorized or recommended.
2. This appliance is intended for use in commercial
establishments where all operators are familiar
with the purpose, limitations, and associated
hazards of this appliance. Operating
instructions and warnings must be read and
understood by all operators and users.
3. Any troubleshooting guides, component views,
and parts lists included in this manual are for
general reference only and are intended for use
by ualified technical personnel.
4. This manual should be considered a permanent
part of this appliance. This manual and all
supplied instructions, diagrams, schematics,
parts lists, notices, and labels must remain with
the appliance if the item is sold or moved to
another location.
N O T E : Used to notify personnel of
installation, operation, or
maintenance information that is
important but not hazard related.
C A U T I O N
Used to indicate the presence of a hazard that can
or will cause minor personal injur , propert
damage, or a potential unsafe practice if the
warning included with this s mbol is ignored.
C A U T I O N
Used to indicate the presence of a
hazard that can or will cause minor or
moderate personal injur or propert
damage if the warning included with
this s mbol is ignored.
D A N G E R
Used to indicate the presence of a
hazard that WILL cause severe
personal injur , death, or substantial
propert damage if the warning
included with this s mbol is ignored.
W A R N I N G
Used to indicate the presence of a
hazard that CAN cause personal injur ,
possible death, or major propert
damage if the warning included with
this s mbol is ignored.
SAFETY PROCEDURES
AND PRECAUTIONS
Knowledge of proper procedures is essential to the
safe operation of electrically and/or gas energized
e uipment. In accordance with generally accepted
product safety labeling guidelines for potential
hazards, the following signal words and symbols
may be used throughout this manual.
N O T E
For equipment de ivered for use
in any ocation regu ated by the
fo owing directive:
DO NOT DISPOSE OF ELECTRICAL
OR ELECTRONIC EQUIPMENT WITH
OTHER MUNICIPAL WASTE.
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INSTALLATION
500-S, 750-S, 1000-S, 1000-UP • INSTALLATION/OPERATION/SERVICE MANUAL • 3.
S I T E I N S T A L L A T I O N
The Alto-Shaam cook
and hold oven must be
installed in a location
that will permit the
oven to function for its
intended purpose and
to allow adequate
clearance for
ventilation, proper
cleaning, and
maintenance access.
1. The oven must be installed on a stable and
level surface.
2. DO NOT install this appliance in any area
where it may be affected by any adverse
conditions such as steam, grease, dripping
water, high temperatures, or any other severely
adverse conditions.
3. DO NOT store or use any flammable liquids or
allow flammable vapors in the vicinity of this
oven or any other appliance.
4. This appliance must be kept free and clear of
any combustible materials.
5. This appliance must be kept free and clear of
any obstructions blocking access for
maintenance or service.
®
Emissions testing conducted by Underwriters
Laboratories, Inc.®was found to be in
compliance with the applicable requirements of
NFPA96: 2004 Edition, Par. 4.1.1.2. U.L
emissions sampling of grease laden vapor
resulted in a total of 0.55 milligrams per cubic
meter with no visible smoke and is considered
representative of all oven models in the line.
Based on these results, hood installation and/or
outside venting should not be a requirement in
most areas. Verify local codes for locations
where more restrictive codes are applicable.
MINIMUM CLEARANCE REQUIREMENTS
BACK 3" (76mm)
LEFT SIDE 1" (25mm)
RIGHT SIDE 1" (25mm)
TOP 2" (51mm)
D A N G E R
IMPROPER INSTALLATION,
ALTERATION, ADJUSTMENT,
SERVICE, OR MAINTENANCE COULD
RESULT IN SEVERE INJURY, DEATH
OR CAUSE PROPERTY DAMAGE.
READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR SERVICING
THIS EQUIPMENT.
CAUTION
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
D A N G E R
DO NOT store or use gasoline or other
flammable vapors or liquids in the
vicinity of this or any other appliance.
C A U T I O N
METAL PARTS OF THIS EQUIPMENT
BECOME EXTREMELY HOT WHEN IN
OPERATION. TO AVOID BURNS,
ALWAYS USE HAND PROTECTION
WHEN OPERATING THIS APPLIANCE.
N O T E
If the appliance has been unplugged for an
extended period of time, the Real Time
Clock ma require recharging. For a full
recharge, plug the unit into the proper
receptacle for a minimum of 24 hours.
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EXTERIOR DIMENSIONS - 500-S
INSTALLATION
500-S, 750-S, 1000-S, 1000-UP • INSTALLATION/OPERATION/SERVICE MANUAL • 4.
17-7/8" (454mm) 25-1/2" (648mm)
25-1/8" (637mm)
30-3/8" (772mm)
21" (532mm)
with optional bumper
39-13/16" (1011mm)
*32-1/16" (814mm) - with optional 2-1/2" (64mm) casters
*34-5/16" (874mm - with optional 5" (127mm) casters
*34-11/16" (880mm) - with optional 6" (152mm) legs (approximate)
33-1/16" (3839mm)
with 3-1/2"(89mm) Casters
27-3/4" (705mm)
29-1/4" (743mm)
with optional bumper
56-5/8" (1438mm) - Pass-Through Option
28" (711mm)
Electrical
Connection
Pass-Through
Option
I
o
I
o
8-15/16"
(227mm)
Electrical
Connection
Reach-In
42-15/16" (1091mm) - with optional bumper
P R O D U C T C A PA C I T Y
60 lbs (27 kg) MAXIMUM
VOLUME MAXIMUM: 50 QUARTS (47.5 LITERS)
WEIGHT
NET:94 lb (43 kg)
HIP:120 lb (54 kg)
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EXTERIOR DIMENSIONS - 750-S
INSTALLATION
500-S, 750-S, 1000-S, 1000-UP • INSTALLATION/OPERATION/SERVICE MANUAL • 5.
25-3/4"(653mm)
Pass-Through
Option
I
o
I
o
*32-3/16" (817mm) - with optional 2-1/2"(64mm) casters
*34-5/8" (878mm - with optional 5" (127mm) casters
*34-13/16" (884mm) - with optional 6" (152mm) legs (approximate)
28-1/4" (716mm)
with optional bumper
33-3/16" (843mm)
with 3-1/2"(89mm) Casters
27-7/8" (708mm)
55-1/2" (1408mm) - with optional bumper
53-9/16" (1360mm)
77-1/2" (1967mm) - Pass-Through Option
Electrical
Connection
33-7/8"(860mm)
30-15/16" (785mm)
25-1/8" (638mm)
30-7/16" (772mm)
33-7/8" (860mm)
with optional bumper
P R O D U C T C A PA C I T Y
120 lbs (54 kg) MAXIMUM
VOLUME MAXIMUM: 100 QUARTS (95 LITERS)
WEIGHT
NET:152 lb (69 kg)
HIP:193 lb (88 kg)
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EXTERIOR DIMENSIONS - 1000-S
INSTALLATION
500-S, 750-S, 1000-S, 1000-UP • INSTALLATION/OPERATION/SERVICE MANUAL • 6.
I
o
I
o
Electrical
Connection Pass-Through
Option
*38-7/8" (987mm) - with optional 2-1/2"(64mm) casters
*41-1/4" (1047mm - with optional 5" (127mm) casters
*41-1/2" (1053mm) - with optional 6" (152mm) legs (approximate)
25" (636mm)
with optional bumper
22-9/16"
(573mm)
39-7/8" (1012mm)
with 3-1/2"(89mm) Casters
34-1/2" (878mm)
37-3/16" (945mm)
31-15/16" (810mm)
Pass-Through
Option
33-1/4" (844mm)
31" (788mm)
16-5/8"
(422mm)
Electrical
Connection
33-1/4"
(844mm)
11-5/16"
(287mm)
50-1/8" (1273mm)
33-7/8" (860mm)
with optional bumper
52-5/8" (1337mm)
71-7/16" (1814mm)
P R O D U C T C A PA C I T Y
120 lbs (54 kg) MAXIMUM
VOLUME MAXIMUM: 60 QUARTS (76 LITERS)
WEIGHT
NET:138 lb (63 kg) (EST.)
HIP:163 lb (74 kg) (EST.)
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500-S, 750-S, 1000-S, 1000-UP • INSTALLATION/OPERATION/SERVICE MANUAL • 7.
INSTALLATION
EXTERIOR DIMENSIONS - 1000-UP
75-3/4" (1924mm) with 5"
(127mm) casters*
22-5/8 "
(574mm)
72-5/8" (1819mm) Pass-through Option
72-15/16" (1852mm) (Electrical Connection)
*74-3/8 " ( 1889mm) - with optional 3-1/2 " (89mm) casters
*76 " ( 1929mm) - with optional 6 " (152mm) legs (approximate)
20-1/2
"
(521mm)
24-1/8
"
(613mm)
72-15/16" (1852mm)
33-13/16 " ( 859mm)
16-15/16
"
(429mm)
53-1/16" (1347mm)
51-1/16" (1297mm)
34-1/2" (876mm)
Shown With
Optional Bumper
Pass-Through
Option
25-1/16 "
(636mm)
Electrical
Connection
Electrical
Connection
Reach-in
32-1/8" (817mm)
P R O D U C T C A PA C I T Y
120 lbs (54 kg) MAXIMUM
VOLUME MAXIMUM: 60 QUARTS (76 LITERS)
W E I G H T 1 0 0 0 - U P / S T D 1 0 0 0 - U P / H D
NET 241 lb (109 kg) 270 lb (122kg)
HIP 275 lb (125kg) 303 lb (137kg)
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INSTALLATION
500-S, 750-S, 1000-S, 1000-UP • INSTALLATION/OPERATION/SERVICE MANUAL • 8.
OPTIONS AND ACCESSORIES 500-S 750-S 1000-S 1000-UP
Bumper, Full Perimeter 5006782 5004861 5005103 5009767
Carving older
PRIME RIB
STEAMS IP (CAFETERIA)ROUND
L-2635
4459
L-2635
4459
—
—
—
—
Casters - 2 RIGID,2SWIVEL W/BRAKE
3-1/2" (89mm)
5" (127mm)
2-1/2" (64mm)
STANDARD
5004862
5008022
STANDARD
5004862
5008022
STANDARD
5004862
5008022
5008017
STANDARD
—
Control Option Kit 5000886 5000886 5000886 5001720
Door Lock with Key LK-22567 LK-22567 LK-22567 LK-22567
Drip Pan
1" (25mm)
WIT DRAIN, 1-11/16" (43mm)
1-7/8" (48mm)
PN-2122
—
—
—
14831
—
—
5005616
11906
—
5005616
—
Drip Tray, External 1007267 5004975 1007588 5009716
andle, Push/Pull 55662 55662 55662 —
Legs, 6" (152mm), Stemmed (SET OF FOUR) 5011149 5011149 5011149 5011149
Pan Grid, Wire - 18" X26" PAN INSERT — PN-2115 PN-2115 PN-2115
Pass-Through Design AVAILABLE AVAILABLE AVAILABLE AVAILABLE
Probe, Internal Temperature
ELECTRONIC CONTROL ONLY AVAILABLE AVAILABLE AVAILABLE AVAILABLE
Security Panel with Key Lock 5006787 5004750 5005776 5005776
Shelf, Chrome Plated
REAC -IN
PASS-T ROUG
S -2107
—
S -2105
S -2327
—
—
—
—
Shelf, Stainless Steel
REAC -IN
PASS-T ROUG
RIB RACK
S -2326
—
—
S -2324
—
S -2743
S -2325
S -2346
—
S -2325
S -2346
—
Stacking ardware 5004864 5004864 5004864 —
Water Reservoir (REMOVABLE FOR PROOFING)
PAN
COVER
—
—
—
—
1775
1774
1775
1774
Window Door — 55609R 15148R 15148R
ACCP Network Options (ELECTRONIC CONTROL ONLY)
➥ACCP Documentation
➥ACCP with Kitchen Management
*REFER TO HACCP PECIFICATION #9015 FOR APPLICABLE PART NUMBER .
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