Altrad BELLE BWX 15/250 User manual
1
• Spare Parts Book
870/60001/2
01/21
Operators Manual
GB
22
BELLE
4
BWX15/250
2
3
Managing Director
On behalf of Altrad Belle
Sheen, Derbyshire, UK
EU Declaration Of Conformity (DOC)
Ray Neilson
Signed by:
We, Altrad Belle, Sheen, Nr. Buxton, Derbyshire, SK17 0EU, GB declare that the
DoC is issued under our sole responsibility and belongs to the followings product(s):
PRODUCT TYPE .........
MODEL.........................
SERIAL No...................
DATE OF MANUFACTURE
SOUND POWER LEVEL
MEASURED /
....................(GUARANTEED)
WEIGHT.......................
Object of the Declaration:
Heavy-duty, diesel, towable pressure washer ideally suited for remote and harder to reach areas.
The object of the declaration described above is in conformity with the relevant EU directives:
- 2006/42/EC New Machinery Directive
- 2014/30/EU Electromagnetic Compatibility Directive
- 2011/65/EU Restriction of Hazardous Substances (RoHS) Directive
- 2018/858 Approval and market surveillance of motor vehicles and their trailers, and
of systems, components and separate technical units intended for such
vehicles.
The following harmonised standards and technical specifications have been applied:
- BS EN ISO 12100:2010 Safety of machinery
- BS 6920-1:2014 Suitability of non-metallic materials and products for use in contact with
water intended for human consumption
Noise emissions conform to directives 2000/14/EC Annex VI & 2005/88/EC, for machines under article
12 the notified body is:-
AVT Reliability, Unit 2 Easter Court, Europa Boulevard, Warrington, Cheshire, WA5 7ZB, GB.
Technical Files are held by Ray Neilson at the Altrad Belle address which is stated above.
Place of Declaration:-
Sheen,
Nr. Buxton,
Derbyshire,
SK17 0EU,
UK
Date of Declaration:-
.....................................................................
DD / MM / YYYY
EU Importer Address
ALTRAD (Group Holding)
125, Rue du Mas Carbonnier,
34000 Montpellier, France
+ 33 (0) 4 67 50 53 66
www.altrad.com
4
How To Use This Manual
GB
Before you operate or carry out any maintenance on this machine YOU MUST READ and STUDY
this manual.
WARNING
The product can be at risk. The machine or yourself can be damaged or injured if procedures are not
carried out in the correct way.
CAUTION
The life of the operator can be at risk.
WARNING
WARNING
GB
Contents
KNOW how to safely use the unit’s controls and what you must do for safe maintenance. (NB Be sure that you know how to switch the
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Foreword
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7KH‘Machine Description’ section helps you to familiarise yourself with the machine’s layout and controls.
7KH‘General Safety’ and ‘Health and Safety’ sections explain how to use the machine to ensure your safety and the safety of the
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7KH‘Start and Stop Procedure’KHOSV\RXZLWKVWDUWLQJDQGVWRSSLQJWKHPDFKLQH
7KH‘Trouble Shooting Guide’KHOSV\RXLI\RXKDYHDSUREOHPZLWK\RXUPDFKLQH
7KH‘Servicing’VHFWLRQLVWRKHOS\RXZLWKWKHJHQHUDOPDLQWHQDQFHDQGVHUYLFLQJRI\RXUPDFKLQH
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Directives with regard to the notations.
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How to use this manual .............................................................................................................................................................................4
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5
Technical Data
GB
Model BWX 15/250D
Unladen Weight / Max Laden Weight (Kg)
Towing Height (mm)
Water Tank Capacity (Ltrs)
Tyre Size (mm) [
Tyre Pressure (psi - bar)
*Max. Towing Speed (mph)
Tow Eye Type PP5LQJ(\H
Engine <DQPDU/(OHFWULF6WDUW
Engine Power (Hp-kW)
Water Flow (lpm)
Max. Water Pressure (bar - psi)
Max. Water Inlet Temperature (°)
Fuel Tank Capacity (Ltrs) 5.4
Gearbox Driven Pump <HV
Hose Length (M)
Vibration Level (m/sec2)
Sound Power Level (dB(A))
Environment
Safe Disposal.
Instructions for the protection of
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and accessories to the relevant
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Component Material
Trailer *DOYDQLVHG6WHHO5XEEHU
Tank 3RO\HWK\OHQH6WHHO
Wheels 6WHHO%XW\O5XEEHU
Mudguards +'3(
Pressure Washer Main Frame 6WHHO
Lance 1\ORQ6WDLQOHVV6WHHO%UDVV
Engine $OXPLQLXP
Pump 6WHHO$OXPLQLXP%UDVV
Flexible Mounts 6WHHODQG5XEEHU
Various Parts 6WHHODQG$OXPLQLXP
3454mm 1550mm
420mm 1480mm
1680mm
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6
Machine Description - Bowser
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3
4
9
10
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12
13
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15 16
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58
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2
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Machine Description - Pressure Washer
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4
5
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6
15
14 1
12
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Decals - Bowser
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A. Altrad Branding Decals.
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C. Tyre Pressure Decal
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and tank.
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F. Forktruck Decal KLJKOLJKWVZKHUHWKH%RZVHUFDQEHKDQGOHGXVLQJD)RUNWUXFN
NOTE:- DO NOT lift the Bowser when there is water in the tank.
G. Operating DecalLQIRUPDWLRQRQKRZWRVDIHO\VWDUWWKH%RZVHU3UHVVXUH:DVKHU
H. Ignition Warning Light Decal7KH/LJKWLVLOOXPLQDWHGZKHQWKHLJQLWLRQLVLQWKH21SRVLWLRQEXWWKHPHFKDQLFDOHQJLQHVWRS
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J. Lifting Eye Decal,QGLFDWHVWKH/LIWLQJ3RLQWVRQWKHFKDVVLV7KH%RZVHUMUSTQRWEHOLIWHGZKHQWKHUHLVZDWHULQWKHWDQN
A
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Decals - Pressure Washer
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Please Read
Operators Manual Wear Protective
Footwear Wear Ear
Protection Wear Eye
Protection
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10
General Safety - Bowser
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IMPROPER SIZING OF THE TRAILER TO THE TOW VEHICLE
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DRIVING TOO FAST
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Driving too fast for conditions can result in loss of control and cause death or serious injury.
Adjust speed down when towing trailer.
CAUTION
FAILURE TO ADJUST DRIVING BEHAVIOR WHEN TOWING A TRAILER
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IMPROPER LOADING
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TRAILER NOT PROPERLY COUPLED TO THE HITCH
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to the trailer.
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CORRECT CONNECTION OF BREAKAWAY BRAKE
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loose from the hitch for any reason.
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11
MATCHING TRAILER AND HITCH
General Safety - Bowser
GB
Use of an under-rated hitch, ball or tow vehicle can result in loss of control leading to death or serious
injury. Make certain your hitch and tow vehicle are rated for your trailer.
WARNING
WORN TYRES, LOOSE WHEELS AND Wheel NUTS
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Metal creep between the wheel rim and wheel nuts (bolts) will cause rim to loosen.
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CAUTION
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FKHFNWRPDNHVXUHWKH\DUHWLJKWHQHGWRWKHFRUUHFWWRUTXHDIWHUWKH¿UVWDQGPLOHVRIGULYLQJDQGEHIRUHHDFKWRZ
thereafter.
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Inadequate wheel nut torque can cause a wheel to part while towing. Death or serious injury can
result. Make sure wheel nuts are tight before towing trailer.
CAUTION
TYRE SAFETY TIPS
Preventing Tyre Damage
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Tyre Safety Checklist
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• Make sure your tyre valves have valve caps.
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vehicle.
WEIGHT AND LOAD DISTRIBUTION
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An overloaded trailer can result loss of control of the trailer, leading to death or serious injury. Never
load a trailer so that the weight on any tyre exceeds its rating. Never exceed the trailer Gross Vehicle
Weight rating (GVW).
CAUTION
INAPPROPRIATE CARGO
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TRANSPORT USING THE LIFTING POINTS
• DO NOT lift the Bowser when there is water in the tank.
• ALWAYSXVHWKHGHVLJQDWHG/LIWLQJ3RLQWV
• ALWAYSXVHVXLWDEO\UDWHGFKDLQVVWUDSV
TRANSPORT USING A FORKTRUCK
• DO NOT lift the Bowser when there is water in the tank.
2QO\XVHWKHGHVLJQDWHG)RUNWUXFN7LQH*XLGHVKLJKOLJKWHGE\WKHGHFDOV
12
General Safety - Bowser
INOPERABLE BRAKES, LIGHTS OR MIRRORS
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FRQWUROOHGYLDDFRQQHFWLRQWRWKHWRZYHKLFOHJHQHUDOO\DPXOWLSLQHOHFWULFDOFRQQHFWRU
&KHFNWKHWUDLOHUWDLOOLJKWVE\WXUQLQJRQ\RXUWRZYHKLFOHKHDGOLJKWV&KHFNWKHWUDLOHUEUDNHOLJKWVE\KDYLQJVRPHRQHVWHSRQWKHWRZ
YHKLFOHEUDNHSHGDOZKLOH\RXORRNDWWUDLOHUOLJKWV&KHFNWKHWXUQVLJQDOOLJKWVE\RSHUDWLQJWKHWXUQVLJQDOOHYHULQWKHWRZYHKLFOH
GB
Failure to connect the tow vehicle lighting and braking to the trailer will result in
inoperable lights and brakes, and can lead to collision.
CAUTION
,I\RXUWUDLOHUKDVK\GUDXOLF³VXUJH´EUDNHVSXOOWKHHPHUJHQF\EUHDNDZD\EUDNHODQ\DUGWRFKHFNWKHRSHUDWLRQRIWKHVXUJH
mechanism.
6WDQGDUGPLUURUVXVXDOO\GRQRWSURYLGHDGHTXDWHYLVLELOLW\IRUYLHZLQJWUDႈFWRWKHVLGHVDQGUHDUDWRZHGWUDLOHU<RXPXVWSURYLGH
PLUURUVWKDWDOORZ\RXWRVDIHO\REVHUYHDSSURDFKLQJWUDႈF
HAZARDS FROM MODIFYING YOUR TRAILER
(VVHQWLDOVDIHW\LWHPVDQGVWUXFWXUDOLQWHJULW\FDQEHGDPDJHGE\DOWHULQJ\RXUWUDLOHU
$OWHUDWLRQRIWKHWUDLOHUVWUXFWXUHRUPRGL¿FDWLRQRIPHFKDQLFDOHOHFWULFDOK\GUDXOLFRURWKHUV\VWHPVRQ\RXUWUDLOHUPXVWEHSHUIRUPHG
RQO\E\TXDOL¿HGWHFKQLFLDQVZKRDUHIDPLOLDUZLWKWKHV\VWHPDVLQVWDOOHGRQ\RXUWUDLOHU
Coupling To The Tow Vehicle
GB
$EDOOKLWFKULQJFRXSOHUFRQQHFWVWRDEDOOWKDWLVORFDWHGRQRUXQGHUWKHUHDU
EXPSHURIWKHWRZYHKLFOH7KLVV\VWHPRIFRXSOLQJDWUDLOHUWRDWRZYHKLFOHLV
VRPHWLPHVUHIHUUHGWRDV³EXPSHUSXOO´
$EDOOKLWFKULQJFRXSOHUWUDLOHUPD\EH¿WWHGZLWKDWRQJXHMDFNWKDWFDQUDLVH
DQGORZHUWKHFRXSOHU7KHWRQJXHMDFNLVPRXQWHGWRWKH$IUDPHIURQWRU
WRQJXHSDUWRIWKHWUDLOHU%\URWDWLQJWKHMDFNKDQGOHFORFNZLVHWKHMDFNZLOO
H[WHQGDQGUDLVHWKHWRQJXHRIWKHWUDLOHUFigure 1 shows a trailer with a ball
hitch coupler.
Be sure the EDOOKLWFKULQJFRXSOHUFRXSOHULVVXLWDEOHIRUWKHVL]HDQGZHLJKWRI
WKHWUDLOHU7KHORDGUDWLQJRIWKHFRXSOHUDQGWKHQHFHVVDU\EDOOVL]HDUHOLVWHG
RQWKHWUDLOHUWRQJXH<RXPXVWSURYLGHDKLWFKDQGEDOOIRU\RXUWRZYHKLFOH
ZKHUHWKHORDGUDWLQJRIWKHKLWFKDQGEDOOLVHTXDOWRRUJUHDWHUWKDQWKDWRI
\RXUWUDLOHU$OVRWKHEDOOVL]HPXVWEHWKHVDPHDVWKHFRXSOHUVL]H,IWKHKLWFK
EDOOLVWRRVPDOOWRRODUJHLVXQGHUUDWHGLVORRVHRULVZRUQWKHWUDLOHUFDQ
FRPHORRVHIURPWKHWRZYHKLFOHDQGPD\FDXVHGHDWKRUVHULRXVLQMXU\
7+(72:9(+,&/(+,7&+$1'%$//0867+$9($5$7('72:,1*
&$3$&,7<(48$/7225*5($7(57+$17+(75$,/(5GROSS VEHICLE
WEIGHT5$7,1**9:
,7,6(66(17,$/7+$77+(+,7&+%$//%(2)7+(6$0(6,=($67+(&283/(5
,)7+(+,7&+%$//,672260$//,681'(55$7(',6/226(25,6:2517+(75$,/(5&$1&20(/226()5207+(
72:9(+,&/(5(68/7,1*,1'($7+256(5,286,1-85<
7KHEDOOVL]HDQGORDGUDWLQJFDSDFLW\DUHPDUNHGRQWKHEDOOKLWFKFDSDFLW\LVPDUNHGRQWKHKLWFK
BEFORE COUPLING THE TRAILER TO THE TOW VEHICLE
%HVXUHWKHVL]HDQGUDWLQJRIKLWFKEDOOPDWFKWKHVL]HDQGUDWLQJRIWKHFRXSOHU+LWFKEDOOVDQGFRXSOHUVDUHPDUNHGZLWKWKHLU
VL]HDQGUDWLQJ
:LSHWKHKLWFKEDOOFOHDQDQGLQVSHFWLWYLVXDOO\DQGE\IHHOIRUÀDWVSRWVFUDFNVDQGSLWV
5RFNWKHEDOOWRPDNHVXUHLWLVWLJKWWRWKHKLWFKDQGYLVXDOO\FKHFNWKDWWKHKLWFKEDOOQXWLVVROLGDJDLQVWWKHORFNZDVKHUDQG
hitch frame.
:LSHWKHLQVLGHDQGRXWVLGHRIWKHFRXSOHUFOHDQDQGLQVSHFWLWYLVXDOO\IRUFUDFNVDQGGHIRUPDWLRQVIHHOWKHLQVLGHRIWKHFRXSOHU
for worn spots and pits.
%HVXUHWKHFRXSOHULVWLJKWWRWKHWRQJXHRIWKHWUDLOHU$OOFRXSOHUIDVWHQHUVPXVWEHYLVLEO\VROLGDJDLQVWWKHWUDLOHUIUDPH
ATTACH AND TEST THE BREAKAWAY BRAKE SYSTEM
,IWKHFRXSOHURUKLWFKIDLOVDSURSHUO\FRQQHFWHGDQGZRUNLQJEUHDNDZD\EUDNHV\VWHPZLOODSSO\EUDNHVRQWKHWUDLOHU
9LVXDOO\LQVSHFWWKHEUHDNDZD\V\VWHPIRUEURNHQRUPLVVLQJSDUWV5HSDLURUUHSODFHZRUQGDPDJHGRUPLVVLQJSDUWVEHIRUHWRZLQJ
trailer.
$QLQHႇHFWLYHEUHDNDZD\EUDNHV\VWHPFDQUHVXOWLQDUXQDZD\WUDLOHUOHDGLQJWRGHDWKRUVHULRXVLQMXU\LIWKHFRXSOHURUEDOOKLWFK
fails.
7HVWWKHIXQFWLRQRIWKHEUHDNDZD\EUDNHV\VWHPEHIRUHWRZLQJWKHWUDLOHUDO NOTWRZWKHWUDLOHULIWKHEUHDNDZD\EUDNHV\VWHPLV
QRWZRUNLQJKDYHLWVHUYLFHGRUUHSDLUHG&RQQHFWWKHEUHDNDZD\ODQ\DUGWRWKHWRZYHKLFOHNOTWRWKHKLWFKEDOORUVXSSRUW
Handbrake
Adjustable
Jockey Wheel
Tow Ring/Ball Hitch
Figure. 1
Breakaway Cable
13
Breaking In A New Trailer
GB
RETIGHTEN WHEEL NUTS AT FIRST 10, 25 & 50 MILES
:KHHOZKHHOVFDQVKLIWDQGVHWWOHTXLFNO\DIWHUEHLQJ¿UVWDVVHPEOHGDQGPXVWEHFKHFNHGDIWHUWKH¿UVWDQGPLOHVRI
GULYLQJ)DLOXUHWRSHUIRUPWKLVFKHFNPD\UHVXOWLQDZKHHOFRPLQJORRVHIURPWKHWUDLOHUFDXVLQJDFUDVKOHDGLQJWRGHDWKRUVHULRXV
LQMXU\5HIHUWRWKH³6HUYLFH0DLQWHQDQFH´VHFWLRQIRUWKHFRUUHFWWLJKWHQLQJVHTXHQFHDQGWRUTXHYDOXHIRUWKHZKHHOZKHHOVQXWV
EROWV
:KHHOQXWVDUHSURQHWRORRVHQDIWHUEHLQJ¿UVWDVVHPEOHG'HDWKRUVHULRXVLQMXU\FDQUHVXOW
Check wheel nuts for tightness on a new trailer, and after re-mounting a wheel at 10, 25 and 50 miles.
CAUTION
TYRE PRESSURE
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WKHULJKWIURQWVLGH
14
General Safety - Pressure Washer
)RU\RXURZQSHUVRQDOSURWHFWLRQDQGIRUWKHVDIHW\RIWKRVHDURXQG\RXSOHDVHUHDGDQGHQVXUH\RXIXOO\XQGHUVWDQGWKHIROORZLQJ
VDIHW\LQIRUPDWLRQ,WLVWKHUHVSRQVLELOLW\RIWKHRSHUDWRUWRHQVXUHWKDWKHVKHIXOO\XQGHUVWDQGVKRZWRRSHUDWHWKLVHTXLSPHQWVDIHO\
,I\RXDUHXQVXUHDERXWWKHVDIHDQGFRUUHFWXVHRIWKH3UHVVXUH:DVKHUFRQVXOW\RXUVXSHUYLVRURU$OWUDG%HOOH
BEFORE STARTING THE PRESSURE WASHER
7KLVHTXLSPHQWLVKHDY\DQGPXVWQRWEHOLIWHGVLQJOHKDQGHGO\:KHUHSRVVLEOHSOHDVHXVHWKHLQWHJUDWHGZKHHOVWRWUDQVSRUW
WKH3UHVVXUH:DVKHURWKHUZLVHGET HELPRUXVHVXLWDEOHOLIWLQJHTXLSPHQWRQWKHOLIWLQJSRLQW
$OZD\VVZLWFKOFFWKHHQJLQHEHIRUHWUDQVSRUWLQJPRYLQJLWDURXQGWKHVLWHRUVHUYLFLQJLW
&RUGRQRႇWKHZRUNDUHDDQGNHHSPHPEHUVRIWKHSXEOLFDQGXQDXWKRULVHGSHUVRQQHODWDVDIHGLVWDQFH
6XLWDEOH33(PXVWEHZRUQZKHQXVLQJWKLVHTXLSPHQWDQGVKRXOGPHHWUHOHYDQW((&ORFDOVWDQGDUGVZDWHUSURRIFORWKLQJERRWV
JORYHVVDIHW\JRJJOHVKHOPHWRUKHOPHWYLVRUDQGHDUGHIHQGHUV7LHEDFNORQJKDLUDQGUHPRYHDQ\MHZHOOHU\ZKLFKPD\
FDWFKLQWKHHTXLSPHQW¶VPRYLQJSDUWV
%HFRPHIDPLOLDUZLWKWKHFRQWUROVEHIRUHRSHUDWLQJWKH3UHVVXUH:DVKHUDQGPDNHVXUH\RXNQRZKRZWRVDIHO\VZLWFKWKLV
machine OFFEHIRUH\RXVZLWFKLWONLQFDVH\RXJHWLQWRGLႈFXOW\
1HYHUUHPRYHRUWDPSHUZLWKDQ\JXDUGV¿WWHGWKH\DUHWKHUHIRU\RXUSURWHFWLRQ$OZD\VFKHFNJXDUGVIRUFRQGLWLRQDQG
VHFXULW\LIDQ\DUHGDPDJHGRUPLVVLQJDO NOT USE THE PRESSURE WASHERXQWLOWKHJXDUGKDVEHHQUHSODFHGRUUHSDLUHG
• DO NOTRSHUDWHWKH3UHVVXUH:DVKHUZKHQ\RXDUHLOOIHHOLQJW\UHGRUZKHQXQGHUWKHLQÀXHQFHRIDOFRKRORUGUXJV
• ALWAYS HQVXUHWKHZDWHUSUHVVXUHLVUHOHDVHGEHIRUHVWDUWLQJWKHHQJLQH7KLVFDQEHGRQHVDIHO\E\GHSUHVVLQJWKHWULJJHU
• ALWAYSHQVXUHKLJKSUHVVXUHKRVHLVFRQQHFWHGEHIRUHVWDUWLQJWKHHQJLQH
5HSODFHDQ\ZRUQGDPDJHGGHFDOV
5HPRYHDOOSDFNDJLQJPDWHULDOEHIRUHRSHUDWLQJ
WHEN OPERATING THE PRESSURE WASHER
'XULQJXVHWKHHQJLQHEHFRPHVYHU\KRWDOORZWKHHQJLQHWRFRROEHIRUHWRXFKLQJLW1HYHUOHDYHWKHHQJLQHUXQQLQJDQG
unattended.
• EXHAUST FUMES CAN KILL(QVXUHSOHQW\RIYHQWLODWLRQZKHQUXQQLQJSHWUROGLHVHOHQJLQHVLQDFRQ¿QHGDUHD
3ODFHWKH3UHVVXUH:DVKHUDWOHDVWPHWUHVDZD\IURPEXLOGLQJVDQGRWKHUHTXLSPHQWGXULQJRSHUDWLRQ
+LJKSUHVVXUHMHWVFDQEHGDQJHURXVLIPLVXVHG7KHODQFHPXVWQRWEHDLPHGDWSHUVRQVDQLPDOVOLYHHOHFWULFDOHTXLSPHQWRUWKH
machine itself.
• DO NOTUXQWKHSXPSGU\IRUPRUHWKDQVHFV7KLVZLOOFDXVHLQWHUQDOGDPDJH
• DO NOTOHDYHHQJLQHUXQQLQJZKLOVWQRWLQXVHIRUORQJSHULRGV7KLVPD\FDXVHGDPDJHWRLQWHUQDOFRPSRQHQWV
• DO NOT XVHWKH3UHVVVXUH:DVKHURQDQ\HTXLSPHQWWKDWLVFRQQHFWHGWRPDLQVHOHFWULFDOVXSSO\ENSURE all electrical
FRPSRQHQWVDUHFRYHUHGDQGFKHFNIRUZDWHULQJUHVVEHIRUHUHFRQQHFWLQJWRWKHPDLQVVXSSO\
• NEVERGLVFRQQHFWDKRVHZLWKSUHVVXUHLQLWRUDOORZDKRVHWREHÀDWWHQHGNLQNHG
• ALWAYSGUDLQZDWHUIURPSXPSDIWHURSHUDWLQJLQFROGFRQGLWLRQVWRSUHYHQWIURVWGDPDJH
• DO NOT XVHWKH3UHVVXUH:DVKHUZKLOVWSRVLWLRQHGRQDODGGHG8VHDVXLWDEOHSODWIRUPRUVFDႇROGLQJ
FUEL SAFETY
%HIRUHUHIXHOOLQJVZLWFKRႇWKHHQJLQHDQGDOORZLWWRFRRO
:KHQUHIXHOOLQJDO NOTVPRNHRUDOORZQDNHGÀDPHVLQWKHDUHD
5HIXHOLQDZHOOYHQWLODWHGDUHDZLWKWKHHQJLQHVZLWFKHGRႇ&KHFNIRUVSLOOHGIXHORUOHDNV
6SLOWIXHOPXVWEHPDGHVDIHLPPHGLDWHO\XVLQJVDQG,IIXHOLVVSLOWRQ\RXUFORWKHVFKDQJHWKHP
6WRUHIXHOLQDQDSSURYHGSXUSRVHPDGHFRQWDLQHUDZD\IURPKHDWDQGLJQLWLRQVRXUFHV
SAFETY AND ACCIDENT PROTECTION
Operating Instructions:
$OOSHUVRQVZKRDSSO\DVVHPEOHRSHUDWHVWDUWFRQWUROPDLQWDLQRUUHSDLUWKLVPDFKLQHPXVWUHDGDQGXQGHUVWDQGWKHVHRSHUDWLQJ
instructions.
Owner Responsibility:
7KHRZQHUPXVWHQVXUHWKDWRQO\TXDOL¿HGSHUVRQVRSHUDWHPDLQWDLQRUUHSDLUWKLVPDFKLQH
Storage:
:KHQQRWLQXVHVWRUHLQDGU\ORFNHGSODFH.HHSDZD\IURPFKLOGUHQ
Transport :
7KLVHTXLSPHQWLVKHDY\DQGPXVWQRWEHOLIWHGVLQJOHKDQGHGO\:KHUHSRVVLEOHSOHDVHXVHWKHLQWHJUDWHGZKHHOVWRWUDQVSRUW
WKH3UHVVXUH:DVKHURWKHUZLVHGET HELPRUXVHVXLWDEOHOLIWLQJHTXLSPHQWRQWKHOLIWLQJSRLQW
NOTE:- ALWAYSHQVXUHKDQGOHLVDOZD\VORFNHGLQSODFHGZKHQWUDQVSRUWLQJWKHPDFKLQH
GB
Improper maintenance or use can be hazardous. Read and Understand this section before you
perform any maintenance, service or repairs.
CAUTION
)XHOLVÀDPPDEOH,WPD\FDXVHLQMXU\DQGSURSHUW\GDPDJH6KXWGRZQWKHHQJLQHH[WLQJXLVKDOO
RSHQÀDPHVDQGGRQRWVPRNHZKLOH¿OOLQJWKHIXHOWDQN$OZD\VZLSHXSDQ\VSLOOHGIXHO
CAUTION
15
STOPPING - Yanmar L100
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$OORZWKHHQJLQHWRLGOH
0RYHWKH7KURWWOH/HYHUWR6723SRVLWLRQWRVWRSWKHHQJLQH7KHQVHWWKH.H\6ZLWFKWR³2))´SRVLWLRQ
STARTING - Yanmar L100 Electric Start
• Insert the key into the key switch.
3ODFHWKHWKURWWOHLQWRWKHPLGZD\SRVWLRQ
7XUQWKHNH\FORFNZLVHWRWKH67$57SRVLWLRQ5HOHDVHWKHNH\DVVRRQDVWKHHQJLQHVWDUWVLWZLOOUHWXUQWRWKH21SRVLWLRQ
STARTING - Yanmar L100 Manual Start
• Grasp the recoil starter handle.
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6ORZO\UHWXUQWKHUHFRLOVWDUWHUWRWKHLQLWLDOSRVLWLRQ
3XVKWKHGHFRPSUHVVLRQOHYHUGRZQDQGWKHQUHOHDVHLW7KHGHFRPSUHVVLRQOHYHUZLOODXWRPDWLFDOO\UHWXUQWRWKHRULJLQDOSRVLWLRQ
ZKHQWKHHQJLQHVWDUWV
• Grasp the recoil starter handle.
3XOOWKHKDQGOHDOOWKHZD\RXWZLWKDVWURQJDQGHYHQPRWLRQ8VHWZRKDQGVLIQHFHVVDU\
6ORZO\UHWXUQWKHVWDUWHUKDQGOHWRWKHLQLWLDOSRVLWLRQ
,IWKHHQJLQHGRHVQRWVWDUWUHSHDWWKHSURFHGXUH
The max. engine running speed is pre-set by the manufacturer and must not be adjusted.
CAUTION
Start and Stop Procedure
GB
16
Operating Instructions - Pressure Washer
GB
PRE-OPERATION
&KHFN\RXU3UHVVXUH:DVKHUEHIRUHXVHDQGIMMEDIATELYUHSODFHDQ\GDPDJHGSDUWV
3ODFHWKH3UHVVXUH:DVKHURQ¿UPOHYHOJURXQGZLWKWKHHQJLQHVZLWFKHGOFF.
&KHFNWKHHQJLQHRLOOHYHOORZRLOOHYHOVZLOOUHVXOWLQWKHHQJLQHQRWVWDUWLQJ
&KHFNWKHIXHOOHYHO
7KLVHTXLSPHQWLVFRXOGHPLWD6RXQG3RZHU/HYHO/:$RIXSWRG%$6HH7HFKQLFDO'DWDVHFWLRQIRUPRUHGHWDLOVDQGZHDU
appropriate ear defenders.
<RXU$OWUDG%HOOH3UHVVXUH:DVKHUFRPHVSUHVHWDQGNODGMXVWPHQWLVQHFHVVDU\
%HDZDUHRIKRZWRVWRSWKH3UHVVXUH:DVKHUE\XVHRIWKH2Q2ႇVZLWFKRUWKURWWOHOHYHU
5HIHUWRWKHHQJLQHDQGSXPSPDQXDOVSURYLGHGIRUIXOOSUHRSHUDWLRQFKHFN
HOSE CONNECTION - HIGH PRESSURE OUTLET (MACHINE MUST BE TURNED OFF)
(QVXUHLQOLQH¿OWHUVDUHLQJRRGFRQGLWLRQDQGQRWUHPRYHG
&KHFNFRQGLWLRQRIWKHRULQJVLQWKHHQGVRIWKHKRVH
$WWDFKWKHKLJKSUHVVXUHKRVHWRWKHSXPSFRQQHFWLRQ
$WWDFKWKHODQFHWRRSSRVLWHHQGVRIWKHKLJKSUHVVXUHKRVH
Before you operate or carry out any maintenance on this machine YOU MUST READ and STUDY
this manual.
WARNING
When connection to temporary / gravity-fed supply, always ensure supply hose is primed with water to
ensure pump is not run dry on start-up. Running dry will permanently damage the pump.
CAUTION
OPERATION
7XUQRQWKHZDWHUVXSSO\
6WDUWWKHHQJLQHVHHVWDUWDQGVWRSSURFHGXUH
$LPWKHODQFHDWWKHDUHDEHLQJFOHDQHGDQGSUHVVWKHODQFHWULJJHU
$GMXVWWKHSUHVVXUHUHJXODWRUWRREWDLQUHTXLUHGZRUNLQJSUHVVXUH$/:$<6XVHRQIXOOWKURWWOH
The high pressure of water may cause the lance to jolt. Ensure you have a good grip of the lance
before operating the pressure washer.
CAUTION
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7XUQRႇWKHZDWHUVXSSO\
3UHVVWKHODQFHWULJJHUWRUHOHDVHWKHSUHVVXUHZLWKLQWKHODQFH
When Using Detergents
6HWWKHPDFKLQHXSDVIRUXVLQJZDWHU
&RQQHFWWKHGHWHUJHQWKRVHWRWKHPDFKLQHDQGSODFHWKH¿OWHUHQGLQWRWKHGHWHUJHQWVXSSO\
/RRVHQGHWHUJHQWFRQWUROYDOYH
/RRVHQFRQWUROKDQGOHWRGHOLYHUGHWHUJHQW
2QFRPSOHWLRQRIWKHMREÀXVKRXWWKHKRVHDQGODQFHZLWKFOHDQZDWHUWRUHPRYHDQ\UHVLGXDOGHWHUJHQW
7LJKWHQGHWHUJHQWFRQWUROYDOYH
7LJKWHQFRQWUROKDQGOH
When Using the Hose Reel
NOTE: :KHQXVLQJWKHSUHVVXUHZDVKHUZLWKDKRVHUHHOWKHKLJKSUHVVXUHRXWOHWRQWKHIURQWRIWKHPDFKLQHEHFRPHVUHGXQGDQW
<RXFDQXVHWKLVFRXSOLQJWRDWWDFKWKHKRVHIRUVWRUDJHSXUSRVHV
3XOOWKHVHFXULQJSLQLQWKHVLGHRIWKHKRVHUHHOWRUHOHDVHWKHUHHO8QUDYHOWKHKRVHWRWKHGHVLUHGOHQJWK
&RQQHFWWKHKRVHWRWKHODQFH
2QFRPSOHWLRQRIWKHMREUHPRYHWKHKRVHIURPWKHODQFHDQGUHHOWKHKRVHEDFNLQ
&RQQHFW\RXUKRVHWRWKHFRXSOLQJLI\RXGHVLUH
Always drain water from pump after operating in cold conditions to prevent frost damage.
CAUTION
17
Troubleshooting Guide - Bowser
GB
Problem Remedy
A - Brake Shoes - too tight, wheels not rotating correctly. 5HVHW%UDNHVDFFRUGLQJWRWKHUHVHWSURFHGXUH
B - Brake Cable - sticking, dirty, trapped or corroded. 5HPRYH&DEOHVFOHDQDQGUHJUHDVHDQG¿WWRWKHUHVHW
procedure.
C - Brake Spring broken or dislodged. 5HPRYHKXEVFOHDQEUDNHVDQGGUXPVUH¿WQHZVSULQJVDQG
EUDNHVKRHV
D - Brake Shoes - Worn 5HPRYHKXEVFOHDQEUDNHVDQGGUXPVUHSODFHEUDNHVKRHV
E - Hitch incorrectly adjusted. )ROORZDGMXVWPHQWSURFHGXUHDVODLGGRZQ
F - Cable linkage system incorrectly adjusted, sticking. 5HPRYHOLQNDJHVFDEOHVDQGURGVWKHQFOHDQUH¿WDQGUHDGMHVW
OLQNDJHV\VWHP
*&DEOHV\VWHPLQVXႈHQWO\VXSSRUWHGRUVXSSRUWVEURNHQ 5H¿WÀH[LEOHVXSSRUWVXQGHUWUDLOHUWRUHGXFHIULFWLRQLQV\VWHP
H - Trailer moves backwards on slippery surface. 8VHPDQXDOVWRSRQRYHUUXQFRXSOLQJLI¿WWHG
I - Hand brake left ‘on’ or ‘partially on’. (QVXUHKDQGEUDNHIXOO\RႇLIYHKLFOHKDVEHHQGULYHQ
H[WHQVLYHO\ZLWKKDQGEUDNHRQUHPRYHKXEVFKHFNEUDNHVDQG
KXEEHDULQJUHSODFHLIQHFHVVDU\
J - Damper failing in coupling. &RQWDFW$OWUDG%HOOH
K - Coupling shaft jammed or damaged / rusty. &RQWDFW$OWUDG%HOOH
L - Incorrect nose weight on trailer coupling. $GMXVWORDGWRJLYHEHWZHHQNJVµ1RVHZHLJKW¶RQWUDLOHU
FRXSOLQJ
M - Rust formation on hub grease in brake drum. 5HPRYHKXEVGUXPVFOHDQFDUULHUVKRHZLWKDZLUHEUXVK
*UHDVHUROOHUVZLWKµ&RSSHUVOLS¶RUVLPLODUPDWHULDOUH¿WDQG
DGMXVW
N - Brake Shoe carrier rollers are rusty, damaged / worn. 5HPRYHKXEVDQGEUDNHVFOHDQFDUULHUVKRHZLWKZLUHEUXVK
*UHDVHUROOHUVZLWKµFRSSHUVOLS¶RUVLPLODUPDWHULDOUH¿WDQGDGMXVW
O - Brakes not equally adjusted on all wheels. -DFNXSWKHWUDLOHUDQGDGMXVW
P - Wrong tyre pressures. &KHFNW\UHSUHVVXUHVDQGLQÀDWHWRWKHFRUUHFWUHFRPPHQGDWLRQV
Symptom A B C D E F G H I J K L M N O P
Brakes over-heating yyyyy yy
Trailer failing to auto-reverse yyy yyy yyy
+DQGEUDNHQRWZRUNLQJHႈFLHQWO\ yy
yy y
%UDNHVQRWZRUNLQJHႈFLHQWO\ yy
yy yyy
Brakes snatching yy yy yy
Trailer ‘snaking’ yy y yy
Trailer swerving to one side yy yy y y
Brakes remaining on after hand
brake has been released yyy yy
Trailer failing to tow easily (resistance) yyyy y y
Trailer brakes are jerky yy yyy yy
= MOST LIKELY CAUSE y= LIKELY CAUSE
18
Service and Maintenance - Bowser
GB
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WRSHUIRUPWKHLWHPVOLVWHGKHUHKDYH\RXUGHDOHUGRWKHP1RWH,QDGGLWLRQWRWKLVPDQXDODOVRFKHFNWKHUHOHYDQWFRPSRQHQW
manufacturer’s manual.
Attention Weekly First 1200
Miles Every 2500
Miles Every 16000 Miles /
Annually
Check and adjust Brakes
9 9 9
Check and adjust system
9
Grease Linkages and Cables
9 9
Grease and Check Over-Run Coupling
9 9
Check Tyre Pressures
9
Check and Grease Hubs
9 9
Check Wheel Nut Tightness
9 9
Check Tyre Tread Depth
9 9
Check Hub Adjustment
9 9
Remove Hubs - Check Brakes, Bearings
9
Regular maintenance with particular attention to the Brake condition / adjustment and Bearings is vital
to the safety of the trailer.
CAUTION
Worn or broken suspension parts can cause loss of control and injury may result.
Have trailer professionally inspected annually and after any impact.
CAUTION
LIGHTS AND SIGNALS
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WHEEL RIMS
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occurred.
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ZKHHOVDQGZKHHOQXWVPD\QRWPHHWWKHORDGFDUU\LQJUHTXLUHPHQWVSUHVVXUHFDSDFLW\DQGRႇVHWDVWKHRULJLQDOHTXLSPHQW
WHEEL NUTS (BOLTS)
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)RXUZD\ZUHQFKHVUDWFKHWVDQGVLPLODUWRROVFDQEHXVHIXOIRUVKRUWWHUPHPHUJHQF\UHSDLUVEXWDUHQRWDSSURSULDWHWRROVIRU
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wheel nut.
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torque.
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ZKHHORUD[OHSUREOHPV
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To avoid collisions, taillights, stoplights and turn signals must work.
CAUTION
19
Service and Maintenance - Bowser
GB
WHEEL NUTS (BOLTS) Cont.
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6WDUWDOOZKHHOQXWVE\KDQGWRSUHYHQWFURVVWKUHDGLQJ
7LJKWHQZKHHOQXWVLQVHTXHQFHVKRZQLQLQFigure 2.
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7KHVWXGOHQJWKUHTXLUHGIRUDOXPLQXPZKHHOVLVJUHDWHUWKDQWKDWUHTXLUHGIRUVWHHO
wheels.
Information or torque values stamped on nuts supersedes the information listed in this manual.
CAUTION
WHEEL NUT TORQUE
Stud Size 1st Stage 2nd Stage 3rd Stage
0 1P 1P 1P
Wheel nuts are prone to loosen right after a wheel is mounted to a hub. When driving on a remounted
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each tow thereafter.
CAUTION
1
2
43
Figure. 2
20
Service and Maintenance - Pressure Washer
GB
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NOTE:- 7KHDWWHQWLRQVDQGSHULRGVVXPPDULVHGLQWKHVFKHGXOHDUHWKHLQLWLDOUHFRPPHQGDWLRQVDQGVKRXOGEHUHYLVHGWRVXLWWKH
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Item Attention Daily 6 Months /
500 Hours Yearly /
1000 Hours
Engine
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9
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9
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9
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Hoses &KHFNFRQQHFWLRQVIRUOHDNVRUGDPDJH
9
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9
Pump &KHFNRLOGUDLQDQGUHSODFH
9
5HSODFHVHDOV
9
Fuel Filter 5HSODFH
9
Water Filter &OHDQ
9
High Pressure Nozzle 5HSODFH
9
Troubleshooting Guide - Pressure Washer
GB
Problem Cause Remedy
Machine stops suddenly or will not
start.
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Blown fuse. &KHFNUHSODFHIXVH
Sudden pressure loss. No water supply. &KHFNVXSSO\¿OWHUV
No chemical supply. &KHFNFKHPLFDOUHVHUYRLUFORVHYDOYH
Low pressure. +LJKSUHVVXUHQR]]OHZRUQ 5HSODFHKLJKSUHVVXUHQR]]OH
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Low pressure, machine is noisy and
vibrates.
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3LVWRQVHDOVZRUQ 5HSODFH
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Pump will not by-pass. 1RQUHWXUQYDOYHGLUW\RUMDPPHG &OHDQRUUHSODFH
Water drips from pump box. 3XPSVHDOVZRUQ 5HSODFH
Oil drips from pump bottom. 2LOVHDOZRUQ 5HSODFH
Oil is cloudy. :DWHULQJUHVVWKURXJKRLO¿OWHUSZKHHO 5LQVHSXPSRXWDQGUHSODFHRLO
Water leaks occasionally from
underneath the machine. 3XPSVHDOVZRUQ :DWHULQSXPSWRRKRW5HOHDVHSUHVVXUHE\
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Oil / Fuel Type & Quantity - Spark Plug Type
Oil Type Quantity
(Litre) Fuel Type Capacity
(Litre) Spark Plug
Type Electrode
Gap (mm)
Diesel Yanmar L100 6$(: 'LHVHO 5.4 1$ 1$
Gearbox 6$(: 1$ 1$ 1$ 1$
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