Alutech BV-5-868 Installation and operating instructions

05.2020
www.alutech-group.com
ASSEMBLY AND OPERATION MANUAL
BV-5-868 Boom Barrier
ENGLISH
MONTAGE-UND BETRIEBSANLEITUNG
Schranke BV-5-868 DEUTSCH
MANUEL D’INSTALLATION ET D’UTILISATION
Barrière levante BV-5-868 FRANÇAIS

BOOM BARRIER BV5868 11
ENGLISH
1. Warnings and safety rules ................................................2
1.1. General requirements ......................................................... 2
1.2. When performing the assembly .................................................. 2
1.3. When operating the device ..................................................... 4
2. Product description .....................................................5
2.1. Scope of delivery ............................................................. 5
2.2. Technical specications ........................................................ 5
3. Preparation for assembly ................................................7
4. Assembly ............................................................7
4.1. Assembling the barrier cabinet ................................................... 7
4.2. Installing the spring ........................................................... 8
4.3. Installing a RBN8 boom ........................................................ 9
4.4. Manual unlocking ............................................................ 9
4.5. Balancing the boom .......................................................... 9
4.6. Adjusting the boom position .................................................... 10
5. Mains connection and open-close setting ................................... 10
6. Electrical connections .................................................. 11
7. Setup .............................................................. 14
7.1. Radio control setup ........................................................... 15
7.2. Setting operation parameters .................................................... 23
7.3. Actory reset ................................................................. 28
7.4. Cycle counter data ............................................................ 28
7.5. Two-way trac signalization ..................................................... 29
8. Indication ........................................................... 30
9. Functional check and start-up operations ................................... 32
10. Service and maintenance ............................................... 33
11. Troubleshooting guide ................................................. 34
12. Storage, transportation, and disposal ...................................... 35
13. Warranty terms and conditions ........................................... 35
14. Commisioning certicate ............................................... 36
15. Information on the work performed ....................................... 37
16. Information on repairs during warranty period ............................... 38
CONTENTS

BOOM BARRIER BV586822
WARNINGS AND SAFETY RULES
1. WARNINGS AND SAFETY RULES
1.1 GENERAL REQUIREMENTS
Y
ATTENTION! This manual contains important information concerning safety. Prior to commenc-
ing assembly and operation read and understand all the information provided below. Save this
manual for future reference!
Comply with the health and safety requirements established by rules and regulations in force and
this manual. Failure to follow the rules and regulations may result in serious damage, injury or death.
Ensure compliance with the standards concerning construction, assembly and operation of boom
barriers (N 12604, N 12453), as well as other relevant local rules and regulations.
YATTENTION! Installation, connection, adjustment, commissioning, maintenance, disassembly
and disposal of the product must be carried out by qualied (professional) and trained personnel
(EN 12635), competent and specialized organizations. Assembly, programming, conguration
and operation of the product in violation of the requirements are prohibited, as this may result
in damages, injuries and cause losses.
Making any modications to any elements of the product structure and unintended use of the
product are prohibited. The manufacturer shall not bear any responsibility for any damages
caused by unauthorized modications or unintended use of the product.
When performing any operations (assembly, repair, maintenance, cleaning etc.) and connections
inside the barrier, disconnect the mains circuit. If the master switch is out of sight, then attach
asafety sign stating ‘Don’tturn on. Men at work’ and take measures to prevent the possibility
of accidental restoring the power supply.
The manufacturer and the supplier do not exercise direct control over the assembly of the barrier
and automatic devices, their maintenance and operation, and are not responsible for the safety
of assembly, operation and maintenance of the product.
The company reserves the right to introduce changes in this manual and the product design
without prior notication, but preserving the same functional capabilities and intended purpose.
The contents of this manual cannot be used as the basis for legal claims.
1.2 WHEN PERFORMING THE ASSEMBLY
YATTENTION! The condition of all components and materials must be t for purpose and comply
with applicable rules and regulations.The tools and materials used must be fully functional and
comply with the applicable safety regulations, standards and instructions.
The parameters of the barrier boom and the planned intensity of use of the barrier must be within
the permitted limits (section‘2.2. Specications’). The installation site should correspond to the
declared temperature operating range indicated on the marking of the barrier.
It is necessary to assess the impact of wind loads characteristic of the installation site (region)
on the barrier operation. The barrier boom kit must be selected correctly.
Prior to assembly, remove all unnecessary parts (cables, ropes, angles, chains, etc.) and switch
o all unnecessary equipment, disconnect the locking devices.
Loading, unloading, assembly and disassembly of the barrier must be carried out in accord-
ance with safety regulations taking into account the weight of the barrier. The barrier shall be
assembled by two persons.

BOOM BARRIER BV5868 33
WARNINGS AND SAFETY RULES
Make sure the soil is stable and solid enough to ll the foundation.There should be no obstructive
pipes or cables at the site where the foundation pit is dug. The foundation must be laid deeper
than the frost-line depth.
Make sure that there is no risk of ooding in the area where the barrier is installed, otherwise
make the foundation for the barrier 100–200 mm above ground level.
Select foundation materials (concrete, rebars, etc.) in accordance with building regulations and
process requirements. Asolid and stable foundation will ensure reliable and safe operation of
the barrier.
The foundation surface must be at and horizontal.
Ensure that there is sucient space for assembly and operation of the barrier system.The distance
from the barrier cabinet and the boom tip to the nearest stationary obstacle (wall, fence, etc.) must
be at least 500 mm. The space around the barrier should allow easy and safe manual unlocking.
Check that there will be no obstacles to the movement of the barrier boom when opening and
closing (trees, power lines, walls, fences, etc.). The boom movement should occur at adistance
of at least 5mfrom overhead power lines.
The barrier should not block the pedestrian passageways.
Make sure that the barrier and barrier system devices are protected from accidental impact by
passing vehicles. Otherwise, ensure that safeguards (fencing) are in place.
The surfaces of the sites where the barrier system components are installed must be robust
and used as areliable and rigid support. Otherwise, measures should be taken to reinforce the
installation sites.
For boom lengths exceeding 4m, we recommend installing asupport post (optional). The height
of the support post must be adjusted to the height of the boom.
In case of poor visibility of the boom, e.g. in the dark, it is necessary to attach reective stickers
(optional) to the boom.
Permanent control facilities should be located within the barrier’svisibility at aheight of at
least 1.5mand away from moving elements. Control facilities shall not be publicly accessible.
The electrical system must be provided with aprotective earth connection. The section of the
electrical system to which the product is connected must be equipped with ashort-circuit
protection device (circuit breaker or similar device). The distance between the terminals in the
protective switchgear must be at least 3mm.
The cables for control and safety devices should be laid separately from cables with mains voltage.
Protect cables from contact with any rough or sharp surfaces; use corrugated tubes, pipes and
cable ducts to lay the cables. When wiring the barrier system components, use adouble-insu-
lated multicore copper cable.
The parameters of the electric cables used (section, number of wires, length, etc.) should comply
with the wiring diagram, device power, laying distance, laying method and ambient conditions.
Check and, if necessary, adjust the barrier for safe operation (EN 12453), as incorrect adjustment
may pose ahazard. Proper and safe adjustment is carried out by trained and qualied specialists
from acompetent organization.
During operation, protection against squeezing, impact, trapping, dragging and other hazards
(EN 12453, EN 12604) must be ensured by installing safety devices, safeguards, and observing
safe distances and clearances.
When operating outside the barrier visibility area or when automatic barrier closing is activated
in the settings, photocells (or equivalent safety device) must be installed.

BOOM BARRIER BV586844
WARNINGS AND SAFETY RULES
1.3 WHEN OPERATING THE DEVICE
YATTENTION! The product must not be used by children or persons with physical, sensory or
mental disabilities, or by persons with insucient experience and knowledge who have not
been instructed to use the product.
Don’tlet children play with control elements. Keep the controls out of the reach of children.
Never grab the moving barrier boom or any other moving parts.
Before activating the barrier, make sure there are no people, animals, vehicles or objects in the
hazardous area. Monitor the movement of the barrier boom until it is fully opened or closed.
Passage is permitted when the barrier is open and the barrier boom is completely stopped and
not moving. Do not drive through when the barrier boom is moving.
Do not stay (stop) in the boom area. The automatic barrier can be activated unexpectedly!
Be careful when using manual unlocking (section ‘4.4. Manual unlocking’) as the boom may fall
down very quickly due to loosened or broken springs or loss of balance.
Perform regular checks of the barrier system and the barrier structure, in particular inspect the
cables, springs, and mountings for wear, damage or loss of balance. Do not use abarrier that
requires repair or adjustment as adefective installation or poor balancing may result in injury
or damage to the product.
Check the operation of security devices (photocells, Stops, etc.) every month.
When using the curve (lter type) A, the sound pressure level of the barrier should be ≤70 dB(A)
at adistance of 3m.
The product is not intended for use in acidic, salty or explosive environments.
No foreign objects or building debris should be present inside the barrier; no water or other
liquids should be present inside the control unit or other electrical devices of the barrier system.
Do not operate the equipment in such condition.
The control unit must not be removed and opened in the street in adverse weather conditions
(rain, snow, wind with sand, etc.)! Provide protection for the open control unit for making con-
nections and adjustments under adverse weather conditions.
Sources of heat and naked ame must be removed at an adequate distance from the barrier
and its components. Failure to do so may result in damage to the product, malfunctioning or
dangerous situations.
The barrier system and the barrier shall be subject to scheduled maintenance to ensure ecient
and safe operation. Maintenance and repairs should be documented by the persons performing
them, and the owner should keep these records.
Do not use the barrier if it needs repair!

BOOM BARRIER BV5868 55
PRODUCT DESCRIPTION
2. PRODUCT DESCRIPTION
BV-5-868 electromechanical barrier is designed to automatically restrict entry/ exit of vehicles to/
from acertain territory.When equipped with aRBN8 boom prole, the roadway width is limited to
5m. When equipped with aRBN6-K(optional) boom prole, the roadway width is limited to 6m.
The barrier is equipped with aDC motor with an encoder, agearbox, abalancing spring, asystem
of limit switches, an electronic control unit with an integrated radio receiver, and aLED signal
lamp. The barrier has aself-locking feature (when the barrier is locked, the boom cannot be
moved manually without damaging the barrier, boom or mounting). The barrier is powered from
~230 V/50 Hz mains. In case the mains power supply is temporarily unavailable, the manual
unlocking feature integrated in the barrier will allow moving the boom manually, or the barrier
may be powered by aspecial battery pack (optional).
2.1 SCOPE OF DELIVERY
The scope of delivery of the barrier is shown in Fig. 1.
Y
The boom kit (item 12, Fig.1) depends on the type of boom prole and roadway width.The boom
prole, as well as prole length and components (damping devices, etc.) are to be agreed upon
when ordering the barrier.
YThe barrier cabinet kit contains components for mounting the RBN8 boom prole.
Once you have received the barrier, make sure that the package is complete and the components
are free of visible damage. If any inconsistencies are found, please contact the supplier.
2.2 TECHNICAL SPECIFICATIONS
Table 1
DESCRIPTION VALUE
Maximum torque 230Nm*
Eective boom length (L1, Fig.2–4) 3–5 m (optional up to 6 m)
Power supply 230V (±10%) / 50Hz
Maximum power consumption 100 W*
Maximum power consumption in standby mode 10 W
Intensity of service 250cycles/h*
Maximum opening time 6s*
Rated electric motor voltage 24 V
Radio control 868.35±0.15 MHz / dynamic code /
max. 250 remote control
Protection class I
Protection degree IP54
Working temperature range −30…+65 °
Barrier weight (gross) 60 kg
* The above characteristics are valid for ambient temperatures +20° (±5°) in case of compliance with assembly
and operation rules.

BOOM BARRIER BV586866
PRODUCT DESCRIPTION
Barrier dimensions with installed RBN8 boom—see Fig. 2; with installed RBN6- round
boom—see Fig. 4. The use of RBN6-boom (optional) is recommended in the areas with high
wind loads.When installing asupporting post (Fig. 3), take into account that the eective boom
length (L1) will be reduced.
The service life of the barrier is 8years, but no more than 1.000.000 full cycles provided that
maintenance, installation and operating rules are observed. The operating life of the barrier de-
pends on the operating conditions. Use Table 2to determine the expected operating life (number
of complete cycles):
• Sum up the life cycle percentages that apply to your barrier operating conditions.
• Draw a vertical line on the chart from the point of the total value until it intersects the curve.
• Draw a horizontal line from the intersection point on the chart to the lifecycle value.
1 000 000
800 000
600 000
400 000
200 000
0 10 20 30 40 50 60 70 80 90 100 %
Table 2
OPERATING CONDITIONS LIFECYCLE PERCENTAGE, %
Eective boom length (L1) exceeds 5 m 5
Movable support is installed 10
Frequent interruptions of movement following the commands of security
devices or STOP control commands (heavy use facilities, parking lots,
checkpoints, residential roads, etc.)
15
Value 3.0. of P1–F1 setting
(section ‘7.2. Setting operation parameters’) 5
Movement speed value in settings exceeds 7
(section ‘7.2. Setting operation parameters’P6–F1 and P6–F2)10
Unstable power line voltage; voltage surges 5
Ambient temperature above +40° and below 0° 5
Presence of sand and dust (sand or dust storms), salt mist, etc. 10
High wind load (>20 m/s) 5

BOOM BARRIER BV5868 77
PREPARATION FOR ASSEMBLY
3. PREPARATION FOR ASSEMBLY
1. Refer to section 1‘Warnings and Safety Rules’. Make sure that all rules and requirements
are complied with.
2. Determine the places where each device of the barrier system will be installed.
Anexample of a typical road automation scheme is shown in Fig. 5 below.
3. Determine the wiring diagram according to which all electrical devices in the barrier
system will be connected.
4. Lay the electrical cables according to current regulations to the places where the barrier
system devices are to be installed (Fig. 5). The entire site for the barrier system installation
must be provided with ducts for the laying of electrical cables!
Recommended cable parameters
depending on cable and electric circuit length .............................1–20m ...... 20–50m
RX photocell receiver (pos. 1) 4×0.5mm 4×1mm
TX photocell transmitter (pos. 2) 2×0.5mm 2×1mm
Key switch (pos. 3) 2×0.5mm 2×1mm
Lamp (pos. 4) 2×0.5mm 2×1mm
Antenna (pos. 5) RG58, max. 20m
Network (pos. 6) 3G1.5mm 3G2.5mm
4. ASSEMBLY
4.1 ASSEMBLING THE BARRIER CABINET
If you do not have aready foundation to install the barrier:
1. Prepare the pit for the foundation. Recommended dimensions of the foundation bed for
installing the barrier cabinet are shown in the Fig. 6 below. Dig the pit at a depth where
the soil does not freeze. Select the location of the pit while being inside the area to be
secured by the barrier. The barrier can be installed on the right or left side of the roadway;
install the barrier so that the door of the barrier cabinet should be located inside the
secured area.
YThe foundation for the barrier must be provided with ducts (pipes) for laying the
electrical cables! The ducts exit points from the foundation must be located approx-
imately in the mid-point of the barrier cabinet installation site.
2. Attach the foundation hooks to the mounting base using washers and nuts (Fig.7). Screw
the lower nuts to the end of the thread, observing the size 40–60 mm.
3. Fill the foundation and install the assembled mounting base with hooks (Fig. 8).
YMake sure that the mounting base is aligned until the foundation is set! Clean the
surface of the mounting base from traces of concrete and other building materials.
4. Wait until the foundation is completely hardened and then remove the top nuts and
washers (Fig. 9).
5. Installing the barrier cabinet. Use the key to open the door lock, remove the barrier door
(Fig. 10) and carefully put it aside. Install the cabinet and secure it with the nuts and
washers. (Fig. 11).

BOOM BARRIER BV586888
ASSEMBLY
If you have aready foundation to install the barrier, then mark and drill four holes at the barrier
installation site (Fig. 12), install the anchor bolts (not included in the scope of delivery). Install
the barrier cabinet (Fig. 10, 11).
4.2 INSTALLING THE SPRING
Depending on which side of the roadway the barrier will be installed and on the opening direction
of the boom, determine on which side the spring will be installed relative to the lever (Fig. 13).
4.2.1. THE BARRIER IS INSTALLED ON THE LEFT SIDE OF THE ROADWAY,
THEBOOM OPENS TO THE LEFT. THE SPRING IS INSTALLED ON THE LEFT SIDE
Factory setting.To perform such installation of the barrier, determine the correct opening in
the spring lever (Table 3) and adjust the spring if necessary (Fig. 14).
YThe lever opening in which the spring is inserted by the manufacturer is not nal and must be
checked!
Table 3
BOOM EFFECTIVE LENGTH L1, m
3≤L1<4 4≤L1<5 5≤L1<6 L1=6
RBN8 boom
with damper
321
—
RBN6- boom
3321
4.2.2. THE BARRIER IS INSTALLED ON THE RIGHT SIDE OF THE ROADWAY,
THE BOOM OPENS TO THE RIGHT. THE SPRING IS INSTALLED ON THE RIGHT SIDE
To install abarrier in such away, you will need to invert the lever and the spring:
1. Disconnect the spring by unscrewing the spring mounting bolt on the lever (1) (Fig. 15),
and unscrew the lever mounting bolt on the output shaft (2).
2. Screw the spring mounting bolt into the lever (3).
3. Remove the lever by slowly screwing in the bolt (Fig. 16).
4. Turn the lever 90° and install it back. (Fig. 17).
5. Find the correct opening on the spring lever (see Table 3) and secure the spring to the
lever (Fig. 18).
6. Connect the spring to the barrier cabinet at the bottom (Fig. 19).

BOOM BARRIER BV5868 99
ASSEMBLY
4.3 INSTALLING A RBN8 BOOM
1. Gently pull the damper into the boom profile (Fig. 20). The damper length should be
200mm less than the boom profile length (damper is pulled towards one end of the
profile until stop).
2. Attach the boom to the barrier (Fig. 21). Place the enclosure base on the barrier mounting
plate (1).
Y
ATTENTION,The DOWN marking arrows must follow the boom closing direction.
3. Then install the attachment bracket (2) and insert the boom (3) without completely
tightening the screws; after that tighten the screws completely.
YNever perform the assembly/disassembly on ahorizontally positioned boom.
4. Install the enclosure covers (Fig. 22) by securing the side covers with screws.
Y
ATTENTION, The two side covers must be installed so that the arrows on UP
marking follow the boom opening direction (facing upwards).
5. Install the boom end cap (Fig. 23).
4.4 MANUAL UNLOCKING
To unlock the barrier, alever located inside the barrier cabinet is used.To perform the unlocking,
turn the lever upwards until it stops (Fig. 24), after which it is possible to open and close the boom
manually. To return the barrier to the locked position, turn the lever down to the end (Fig. 25).
Y
Use manual unlocking only during installation, maintenance, or in case of malfunction or power
supply failure. Be careful when using the manual barrier unlocking, as the boom may travel
quickly due to loosened, poorly balanced or broken spring. When unlocked, the boom should
be moved at slow speed!
When performing unlocking/locking operations, the barrier must be disconnected from the
mains to prevent it from setting in motion by arandom command.
YNever use manual unlocking without aboom installed.
4.5 BALANCING THE BOOM
The boom is correctly balanced when it remains still at an angle of 45° when the barrier is un-
locked, the force required to lift the boom from its horizontal position and the force required to
lower the boom from its vertical position being approximately equal.
Y
Balancing must be carried out by two installers. One of them should move the boom and control
its movement, the other one should adjust the spring.
Ensure that the boom—balance spring system is well balanced:
• Unlock the barrier (see sub-section‘4.4. Manual unlocking’).
• Lift the boom completely (to open the barrier). Loosen the spring nut (Fig. 26).
• Move the boom to 45° position and rotate the spring (Fig. 27) until the boom remains still in
this position.
• Make sure the balancing is complete by moving the boom from its end positions to the
middle position several times. Tighten the spring nut (Fig. 26).

BOOM BARRIER BV58681010
MAINS CONNECTION AND OPENCLOSE SETTING
4.6 ADJUSTING THE BOOM POSITION
Check that the boom vertical (open) and horizontal (closed) positions (Fig. 28) are correct. If the
boom is misaligned from its correct vertical and/or horizontal position, adjust the corresponding
end bolts:
• Unlock the barrier (see sub-section‘4.4. Manual Unlocking’).
• Loosen the nut (Fig. 29).
• Adjust the bolt (Fig. 30) until the boom reaches its correct position. Secure the bolt in
position by tightening the nut.
Fig. 29 and 30 show vertical adjustment for aleft-hand installed barrier.
5. MAINS CONNECTION AND OPENCLOSE SETTING
Y
ATTENTION!When making electrical connections, make sure that the mains power is o (mains
circuit breaker o)!
Follow the standard electrical safety regulations!
1. Use the key to open the door lock, remove the door of the boom barrier cabinet (Fig. 10)
and carefully set it aside.
Y
ATTENTION!When the barrier cabinet door is removed, the door switch will activate.
The boom barrier will operate in manual mode (by pressing and holding the control
device, section‘7.2. Setting operation parameters’P3–F1)!
2. Carefully remove the control unit (Fig. 31) from the cabinet and place it next to the
cabinet on a dry, clean and stable surface; the electric cables of the boom barrier should
be free (not stretched).
3. Remove the casing cover of the control unit and connect the mains cable to the electrical
contacts of the unit (Fig. 32): Lfor phase conductor, Nfor neutral conductor, PE for
protective earthing yellow-green conductor.
4. Unlock the boom barrier (section ‘4.4. Manual unlock’).
5. Switch on the mains circuit breaker. After the power supply is applied, there will be an
indication on the control unit display.
6. Manually raise the boom to the fully open position, then the control unit LED LOP.L
should light up (Fig. 33). Manually lower the boom to the fully closed position, the LED
LCL.L on the control unit should light up (Fig. 34).
Y
If the LEDs are reversed, switch o the mains supply and swap the wiring of the
end position switches at the OP.Land CL.Lterminals of the control unit (Fig.37,
connector 12). Then check again that the LEDs in the end positions of the boom
are functioning (Fig. 33, Fig. 34).
7. Manually move the boom to the middle position and lock the barrier (Fig. 25).
8. In the settings (section ‘7.2. Setting the operation parameters’P1–F1) set the value
corresponding to the length of the boom installed on the barrier.
9. Press and hold the button on the unit, the boom barrier should open (Fig. 35).
Release the button. Press and hold the button on the unit, the boom
barrier should close (Fig. 36). Release button.
YIf the direction of motion is wrong, switch o the mains supply and swap the motor
connection wires at the M1 and M2 terminals of the control unit (Fig. 37, terminal
block 13). Then check again the direction of motion of the boom (Fig. 35, Fig. 36).

BOOM BARRIER BV5868 1111
ELECTRICAL CONNECTIONS
10. Use and buttons of the control unit to make several full cycles of opening
and closing the barrier. Make sure that the boom starts to move and moves smoothly
(without jumping), stops smoothly at the end of the movement and that there is no
impact on the retainer bolt.
11. If necessary, set a different value for the boom length in the settings (section ‘7.2. Setting
operation parameters’, P1–F1) and/or adjust the boom speed when opening and closing
(section ‘7.2. Setting operation parameters’, P6–F1 and P6–F2)
12. Please refer to the relevant sections of the manual for further electrical connections,
additional settings and put into operation.
6. ELECTRICAL CONNECTIONS
YWhen using, installing and connecting additional electrical devices (accessories), observe the
manuals accompanying these devices. Incorrect connection may result in product failure.
Use additional devices (accessories) oered by ALUTECH and with the required characteristics.
ALUTECH is not responsible for the unstable operation of the boom barrier system when using
accessory devices manufactured by other manufacturers.
Location and designation of the contacts are shown in Fig. 37.
Table 4
BLOCK CONTACT DESCRIPTION
1
L230 V / 50 Hz mains supply
(section ‘5. Mains connection and open/close setting’)
N
NF * 230 V / 50 Hz outputs for primary conductors of the control unit
transformer
LF *
2L230 V / 50 Hz outputs for power supply of add-on devices.
Maximum load not exceeding 3 A
N
3 PE Protective earthing connection contacts
4
+BAT Connection of the special ALUTECH unit with charging module and 24 V DC /
2.4 Ah battery (Fig. 38). The battery pack allows you to open the barrier in an
emergency mode (when the mains voltage is cut o). The time of full charge of
the battery pack is ~48 h at continuous running of the barrier in standby mode
−BAT
BCH
OP
OPEN controller input (Fig. 38, OPEN) with normally open contact (NO). When
activated, the OPEN control command is executed. The behavior can be dierent
depending on the settings made (section ‘7.2. Setting the operating parameters’
P3–F8)
GND Common contact
CL CLOSE controller input (Fig. 38, CLOSE) with normally open contact (NO).
Whenactivated, the CLOSE control command is executed
SBS
STEP-BY-STEP controller input (Fig. 38, STEP-BY-STEP) with normally open
contact (NO). The STEP-BY-STEP control command (open, stop, close) is executed
when triggered. The behavior will depend on the settings (section ‘7.2. Setting
operation parameters’ P3–F1, P3–F8)
* Connections are performed by manufacturer on delivery.

BOOM BARRIER BV58681212
ELECTRICAL CONNECTIONS
BLOCK CONTACT DESCRIPTION
4
ALR
OPEN/CLOSE control devices input (Fig. 38, ALR) with normally open contact
(NO). Depending on the direction selected in the settings (section ‘7.2. Setting
operation parameters’ P7–F5), activated input will cause opening or closing.
Allother control commands are not executed during the input activation
CVR
Barrier door position switch input. When the door is closed, the switch will be
activated (Fig. 38, SWITCH DOOR) and will have a normally closed contact (NC).
IMPORTANT: When the door is removed, the switch will return to the normally
open state (NO). The barrier will operate in manual mode (by pressing and
holding the control unit (‘7.2. Setting operation parameters’P3–F1)
SSTOP controller input (Fig. 38, STOP) with normally closed contact (NC). Activation
will result in the immediate stop of movement or blocking the start of movement
+24V Power output for add-on devices. Supply voltage 24 VDC / max. 250 mA
SE
8.2 kOhm resistive safety edge connection input (Fig. 38, 8K2). In the settings
(section ‘7.2. Setting operation parameters‘ P7–F4), edge operation is congured.
Contact of the barrier boom with an obstacle at closing (activation of the installed
sensor) will stop the movement and activate the subsequent full opening
PH2 Safety device inputs (photocells, Fig. 39) with normally closed contact (NC).
Activation when closing will stop the movement and cause the subsequent full
opening or blocking of the closing start
PH1
PHT
Output for photocells automatic check (PHOTOTEST) connected to inputs PH1
and/or PH2. Before motion start, an automatic check of the photocells operation
is performed by means of instant interruption and power-up of the photocells.
Photocells connection with the photocell transmitter power o—Fig. 40A.
Connect the photocells with the transmitter battery power supply—Fig. 40.
ThePHOTOTEST is enabled in the settings (section ‘7.2. Setting operation
parameters’P7–F3)
5–8
NO1–NO4 Normally open (NO) relay contact The relay outputs are potential-free
(dry contact). Maximum load: not
more than 3 A.
The mode of operation of the relay is
set in the settings (section ‘7.2. Setting
operation parameters’ P3–F4...F7).
The operation modes of the relay are
described in Table 16
C1–C4 Common relay contact
NC1–NC4 Normally closed (NC) relay contact
9
+V Supply voltage input/output
+U boom backlighting Fig. 41.
The LED boom backlighting kit must
be ordered separately (optional).
The behavior of the barrier LED lamp
and the boom backlighting LED
is selected in the settings (section
‘7.2.Setting operation parameters’
P8–F5 and P8–F6). Green light turns
on when fully open
GND Supply voltage input
–U boom backlighting
LBG Supply voltage output –U of LED boom
backlighting (green light)
LBR Supply voltage output –U of LED boom
backlighting (red light)

BOOM BARRIER BV5868 1313
ELECTRICAL CONNECTIONS
BLOCK CONTACT DESCRIPTION
9
LCG * Barrier LED lamp power supply output (green light)
LCR * Barrier LED lamp power supply output (red light)
+24V * +24 V DC power supply output to barrier LED lamp
10
GND Antenna Shield Conductor Input
ANT * Antenna signal conductor input
11
BData transfer contacts in synchronized
operation of two boom barriers
Section ‘7.2 Setting operation
parameters’P9–F1.
Fig. 42. When connecting, use a data
cable (twisted pair cable,
e.g.: 2×2×0.5 cat5) up to 20 m long.
A
GND Common contact
12
+5V *
Connection contacts of the barrier motor encoderPULS *
GND *
OP.L * End position switch OPEN input with normally closed contact (NC)
GND * Common contact of end position switches
CL.L * End position switch CLOSED input with normally closed contact (NC)
13
~24 *
Inputs for secondary coil leads of control unit transformer~12 *
~0 *
M2 *
Outputs for connection of the barrier motor leads
M1 *
* Connections are performed by manufacturer on delivery.

BOOM BARRIER BV58681414
SETUP
7. SETUP
Setup is carried out by pressing the buttons, the settings are indicated on the control panel
display 15 (Fig. 37).
—button to enter and exit the setup menu.
—button to enter the setting and conrm the selected value.
—scroll up/plus button; also used to control opening when setting the end positions
manually.
—scroll down/minus button; also used to control closing when setting the end positions
manually.
Entering the setup menu, selection, conrmation, exit the setup menu
The indication is shown using the example of setting the control unit terminal block connector
5outputs for the signal lamp connection. (Fig. 43).
Table 5
1Press and hold button for ~5 s until entering the setup menu
≥5s
2Once P1 is displayed, press or button to select
thedesired menu P1…P9
3When the desired menu is indicated, press button
4Press or to select the desired setting F1…F9
from the menu
5When the desired setting is displayed, press the button
6
The display will show the set operating parameter value. (Table 15).
Thedisplayed value will appear with a dot. Use or
buttons to select the desired operating parameter setting.
IMPORTANT! For P2 menu, see sub-section‘7.1. Radio Control Setup’
below
7
Once the desired setting value is displayed, press button.
The displayed value will appear with a dot, indicating that the setting
haschanged
8
To exit the setup menu, press button (2–3 times) until the dot
appears on the display.
YIn standby mode, the setup menu will be automatically exited
after 10 minutes
× 2–3

BOOM BARRIER BV5868 1515
SETUP
7.1 RADIO CONTROL SETUP
YBefore programming the remote controls for the rst time, delete previously recorded remote
controls from the control unit memory. If the remote control is lost, the lost remote control
number must be deleted from the memory to avoid unauthorized access. If the number of
the lost remote control is unknown, delete all the remote control numbers and record all the
remote controls again.
P2 Menu items:
F1…F3 —record control command(s) for remote control (Tables 7, 8)
F4, F5—edit control command(s) for a recorded remote control (Tables 9, 10)
F6—dene the number of recorded remote controls (Table 11)
F7—dene the recorded remote control number (Table 12)
F8, F9—delete a remote control (Table 12, Table 13)
F0—delete all remote controls (Table 14)
Table 6below provides descriptions of remote control commands and numbers (values) for
control commands in 2 Menu.
Table 6
REMOTE CONTROL COMMANDS DESCRIPTION F1F5 ITEMS
CONTROL COMMAND VALUE
NO COMMAND Control command is not assigned NO COMMAND 00
STEP-BY-STEP
Performing open, stop, close actions.
Action sequence is congured by
P3–F3 setting (Table 15). During
conguration of outputs on terminal
blocks 5–8 (Table 4) to operate two-
way regulation (P3–F4…F7 settings,
Table 15), ENTRY or EXIT direction is
determined
STEP-BY-STEP (ENTRY) 01
STEP-BY-STEP (EXIT) 07
STEP-BY-STEP (ENTRY)
MASTER barrier control during
synchronized operation mode
/ P9setting, Table 15
17
OPEN
Opening operation.
During conguration of outputs on
terminal blocks 5–8 (Table 4) to oper-
ate two-way regulation (P3–F4…F7
settings, Table15),
ENTRY or EXIT direction is
determined
OPEN (EXIT) 02
OPEN (ENTRY) 06
OPEN (EXIT)
MASTER barrier control during
synchronized operation
mode/ P9setting, Table 15
18
CLOSE Closing operation CLOSE 03

BOOM BARRIER BV58681616
SETUP
REMOTE CONTROL COMMANDS DESCRIPTION F1F5 ITEMS
CONTROL COMMAND VALUE
STOP Stop operation STOP 04
LIGHTING
Switch ON, or OFF, or ON/OFF
during conguration of outputs on
terminal blocks 5–8 (Table 4) to op-
erate the lighting (settings P3–F4…
F7, Table 15).
Automatic disabling (operation
time) for the lighting is set by P8–F4
settings
LIGHTING (ON) 08
LIGHTING (OFF) 09
LIGHTING (ON/OFF) 10
LOAD
Switch ON, or OFF, or ON/OFF
during conguration of outputs
on terminal blocks 5–8 (Table 4) to
control external load 1 or 2
(settings P3–F4…F7, Table 15).
Automatic disabling (operation
time) of the load is set by P8–F7
(LOAD1) and P8–F8 (LOAD2)
settings
LOAD 1 (ON) 11
LOAD 1 (OFF) 12
LOAD 1 (ON/OFF) 13
LOAD 2 (ON) 14
LOAD 2 (OFF) 15
LOAD 2 (ON/OFF) 16

BOOM BARRIER BV5868 1717
SETUP
7.1.1. ENTERING/RECORDING A REMOTE CONTROL
YIf apreviously recorded remote control is entered, the button(s) of such remote control will be
overwritten, new control commands will be assigned!
The entry numbers of the remote control units are displayed as two alphanumeric characters,
from 01 to FA (characters used: 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, A, , , D, E, F).
Indication no when entering remote controls means that the maximum number of remote
controls (250 units) has already been entered.
F1—Recording any button on the remote with the STEP BY STEP control command
The default value is 01 (Table 6) — STEP-BY-STEP (EXIT)
F2—Recording of three buttons with control commands
OPEN (b1 button), STOP (b2 button), CLOSE (b3 button).
The default value for OPEN is 02 (see Table 6) — OPEN (EXIT).
Table 7
1Enter setup menu (Table 5) and select P2. Select F1 or F2 setting. When the
desired setting is displayed, press
2The display will show rc, which means waiting for the remote control signal
3
Press at least 3 times on the remote control:
• to set F1—the selected control button
• to set F2—any button
×3
4
The display will show automatically:
• number without a dot, to be assigned to an unrecorded remote control
in the drive memory (select unused number using or
button)
• number with a dot. The remote control is already recorded and after
conrmation the commands of the remote control with the specied
number will be completely overwritten!
5Press to conrm; once the button is pressed, the display will show
the number with a dot
6
In ~2 s the system will automatically switch to recording the next remote
control (repeat steps 3 to 5).
To exit setup menu, press button 3 times
×3

BOOM BARRIER BV58681818
SETUP
F3—Recording four remote control buttons
with any control command selected in the settings
When entering setup, the default control command value for all 4remote
control buttons (b1–b4) is 00 (Table 6).
Table 8
1Enter setup menu (Table 5) and select P2. Select setting F3.
When the desired setting is displayed, press button
2Display will show the rst button b1 of the remote for ~2 s, indicating that
the control command for this button will be selected
3
Using OR button, select the desired command (Table 6)
IMPORTANT! If you do not want to assign a control command to the button,
leave the value 00
4Press button to conrm the selected value (e.g., 01);
once the button is pressed, the display will show the number with a dot
5
Display will show the b2 button of the remote for ~2 s, indicating that the
control command for this button will be selected. Repeat steps 3 and 4 for
control buttons b2, b3, b4
6Once the selected command for b4 is conrmed by pressing button,
the display will show rc, which means waiting for the remote control signal
7Press any button on the remote control 3 times
×3
8
The display will show automatically:
• number without a dot, to be assigned to an unrecorded remote control
in the drive memory (select unused number using or
button)
• number with a dot. The remote control is already recorded and after
conrmation, the commands of the remote control with the specied
number will be completely overwritten!
9Press button to conrm; once the button is pressed, the display will
show the number with a dot (e.g., number 01.).
10
In ~2 s the system will automatically switch to recording the next remote control
with a preset combination of b1–b4 buttons (repeat steps 7 to 9).To exit setup
menu, press button 3 times
×3