Alutech Levigato LG Series Installation and operating instructions

03.2019
www.alutech-group.com
Assembly and operation manual
Drives Levigato (LG series) for garage doors
English
Montage- und Betriebsanleitung
Antriebe Levigato (Serie LG) für Garagentore
Deutsch
Manuel d’Installation et d’Utilisation
Commandes Levigato (série LG) de portes de garages
Français

LEVIGATO DRIVES (LG SERIES) |LEVIGATO ANTRIEBE (SERIE LG) |COMMANDES LEVIGATO (SERIE LG) 1
YSizes in gures are given in millimeters.
Abmessungen auf den Zeichnungen sind in mm angegeben. Les dimensions référencées sur les dessins sont en millimètres. Fig.|Abb.1
5
55
40
19
105
30
max110*
19
33
64
110
73
130
70
135
max 2000*
235
330
6890
90 330
90
LGR-3300B/LGR-3300C — 2590 mm LGR-3600B/LGR-3600C — 2890 mm LGR-4200B/LGR-4200C — 3490 mm
LGR-3300B/LGR-3300C — 3300 mm LGR-3600B/LGR-3600C — 3600 mm LGR-4200B/LGR-4200C — 4200 mm
120
68
LG R
-
3300B
/
LG R
-
3300C
—
3630mm
LGR-3600B/LGR-3600C — 3930 mm LGR-4200B/LGR-4200C — 4530 mm
5
55
45
19
105
30
max110*
19
33
64
150
73
130
70
135
max 1 400
235
330
6890
90 330
90
120
68
°
* Dimension is provided by the delivery set. Die Größe wird mit dem Lieferumfang gewährleistet. La dimension est assurée par l’ensemble fourni.

LEVIGATO DRIVES (LG SERIES) |LEVIGATO ANTRIEBE (SERIE LG) |COMMANDES LEVIGATO (SERIE LG)2
Fig.|Abb.2
5
4
3
2
1
D
E
C
A
B
A— Electric drive
B— Remote control
C— Photocells
D— Key-switch
E— Lamp
(with built-in antenna)
A— Elektroantrieb
B— Funkhandsender
C— Lichtschranke
D— Schlüsseltaster
E— Lampe
(mit der eingebauten Antenne)
A— Commande électrique
B— Télécommande
C— Photocellules
D— Interrupteur à clé
E— Lampe
(intégrée à l’Antenne)
CIRCUIT LENGTH 1…20 LENGTH 20…50
1RX photocells receiver 4×0.5mm24×1mm2
2TX photocells transmitter 2×0.5mm22×1mm2
3Key-switch 2×0.5mm22×1mm2
4Lamp 2×0.5mm22×1mm2
5Antenna RG58 max 20m
KETTE LÄNGE 1 M…20M LÄNGE 20 M…50M
1Empfänger von RX Fotoelementen 4×0,5mm24×1mm2
2Empfänger von TX Fotoelementen 2×0,5mm22×1mm2
3Schlüsseltaster 2×0,5mm22×1mm2
4Lampe bzw. Signalleuchte 2×0,5mm22×1mm2
5Antenne RG58 max. 20m
CIRCUIT LONGUEUR 1…20 LONGUEUR 20…50
1Récepteur de photocellules RX 4×0,5mm24×1mm2
2Emetteur de photocellules TX 2×0,5mm22×1mm2
3Interrupteur à clé 2×0,5mm22×1mm2
4Lampe 2×0,5mm22×1mm2
5Antenne RG58 max 20m

LEVIGATO DRIVES (LG SERIES) |LEVIGATO ANTRIEBE (SERIE LG) |COMMANDES LEVIGATO (SERIE LG) 3
Fig.|Abb.3Fig.|Abb.4
Fig.|Abb.5Fig.|Abb.6
Fig.|Abb.7Fig.|Abb.8
Ø10,5
Fig.|Abb.9Fig.|Abb.10

LEVIGATO DRIVES (LG SERIES) |LEVIGATO ANTRIEBE (SERIE LG) |COMMANDES LEVIGATO (SERIE LG)4
Fig.|Abb.11
L
Fig.|Abb.12 Fig.|Abb.13
Fig.|Abb.14 Fig.|Abb.15

LEVIGATO DRIVES (LG SERIES) |LEVIGATO ANTRIEBE (SERIE LG) |COMMANDES LEVIGATO (SERIE LG) 5
Fig.|Abb.16 Fig.|Abb.17
Fig.|Abb.18 Fig.|Abb.19
Fig.|Abb.20 Fig.|Abb.21
Fig.|Abb.22

LEVIGATO DRIVES (LG SERIES) |LEVIGATO ANTRIEBE (SERIE LG) |COMMANDES LEVIGATO (SERIE LG)6
Fig.|Abb.23
-
Antenna
+12VDC/max 120mA +24VDC/max 120mA
STEP BY STEP (NO)
STOP (NC)
PHOTOCELLS (NC)
PHOTOTEST
LAMP ~230 V/max100 W
6.3
-SBS-
SL/LL
(~230V)
-
- S -
GND-
+24V- +24V-
GND-
+12V-
SE-
-PH1-
PH.T-
-
Antenna
+12 V DC/max 120 mA +24 V DC/max 120 mA
–
STOP (NC)
PHOTOCELLS (NC)
6.3
-SBS-
SL/LL
(~230V)
-
- S -
GND-
+24V- +24V-
GND-
+12V-
SE-
-PH1-
PH.T-
A
Fig.|Abb.24
12-240V
AC-DC
-
-SBS-
SL/LL
(~230V)
-
- S -
GND-
+24V- +24V-
GND-
+12V-
SE-
-PH1-
PH.T-
-
-SBS-
SL/LL
(~230V)
-
- S -
GND-
+24V- +24V-
GND-
+12V-
SE-
-PH1-
PH.T-

LEVIGATO DRIVES (LG SERIES) |LEVIGATO ANTRIEBE (SERIE LG) |COMMANDES LEVIGATO (SERIE LG) 7
Fig.|Abb.25
12-24V
AC-DC
-
-SBS-
-
- S -
GND-
+24V- +24V-
GND-
+12V-
SE-
-PH1-
PH.T-
SL/LL
(~230V)
12-24V COM
AC-DC
-
-SBS-
-
- S -
GND-
+24V- +24V-
GND-
+12V-
SE-
-PH1-
PH.T-
SL/LL
(~230V)
NO NC
Fig.|Abb.26
-
-SBS-
-
- S -
GND-
+24V- +24V-
GND-
+12V-
SE-
-PH1-
PH.T-
SL/LL
(~230V)
-
-SBS-
-
- S -
GND-
+24V- +24V-
GND-
+12V-
SE-
-PH1-
PH.T-
SL/LL
(~230V)
12-24V
AC-DC
12-24V COM
AC-DC
NO NC

LEVIGATO DRIVES (LG SERIES) |LEVIGATO ANTRIEBE (SERIE LG) |COMMANDES LEVIGATO (SERIE LG)8
Fig.|Abb.27
-
BN GN WH
-SBS-
-
- S -
GND-
+24V- +24V-
GND-
+12V-
SE-
-PH1-
PH.T-
SL/LL
(~230V)
-
-SBS-
-
- S -
GND-
+24V- +24V-
GND-
+12V-
SE-
-PH1-
PH.T-
SL/LL
(~230V)
GN — green;
BN — brown;
WH — white
GN — grün;
BN — braun;
WH — weiß
GN — vert;
BN — marron;
WH — blanc
Fig.|Abb.28
-
8K2
-SBS-
-
- S -
GND-
+24V- +24V-
GND-
+12V-
SE-
-PH1-
PH.T-
SL/LL
(~230V)
-
-SBS-
-
- S -
GND-
+24V- +24V-
GND-
+12V-
SE-
-PH1-
PH.T-
SL/LL
(~230V)

LEVIGATO DRIVES (LG SERIES) |LEVIGATO ANTRIEBE (SERIE LG) |COMMANDES LEVIGATO (SERIE LG) 9
Fig.|Abb.29
Fig.|Abb.30
-
-SBS-
-
- S -
GND-
+24V- +24V-
GND-
+12V-
SE-
-PH1-
PH.T-
SL/LL
(~230V)
-
-SBS-
-
- S -
GND-
+24V- +24V-
GND-
+12V-
SE-
-PH1-
PH.T-
SL/LL
(~230V)
Fig.|Abb.31

LEVIGATO DRIVES (LG SERIES) |LEVIGATO ANTRIEBE (SERIE LG) |COMMANDES LEVIGATO (SERIE LG) 11
ENGLISH
CONTENTS
1. General warnings and safety rules ......................................................... 12
1.1. General information ................................................................................. 12
1.2. During installation ................................................................................... 12
1.3. During operation .................................................................................... 14
2. Product description............................................................................. 15
2.1. Delivery scope ....................................................................................... 15
2.2. Technical specications ............................................................................. 16
3. Preparation for assembly ..................................................................... 17
4. Mounting........................................................................................... 17
4.1. Drive rail and drive mounting ...................................................................... 17
4.2. Manual release ....................................................................................... 18
5. Electrical interfaces ............................................................................. 19
6. Adjustment ........................................................................................ 20
6.1. Adjustment of the door position ................................................................... 21
6.2. Radio control setup.................................................................................. 23
6.3. Settings of operation values ........................................................................ 27
6.4. Factory reset.......................................................................................... 30
7. Testing and commissioning .................................................................. 30
8. Technical maintenance......................................................................... 31
9. Troubleshooting ................................................................................. 31
10. Storage, transportation and disposal ..................................................... 33
11. Warranty obligations ........................................................................... 33
12. Commissioning certicate .................................................................... 33
13. Information on repairs during warranty period........................................ 34
14. Statement of compliance...................................................................... 34

LEVIGATO DRIVES (LG SERIES) |LEVIGATO ANTRIEBE (SERIE LG) |COMMANDES LEVIGATO (SERIE LG)12
GENERAL WARNINGS AND SAFETY RULES
1. GENERAL WARNINGS AND SAFETY RULES
1.1 GENERAL INFORMATION
YATTENTION! This manual contains important information concerning safety. Before
installation and operation study closely all the information provided below. Save this manual
for future reference!
Follow safety and health regulations provided by any active regulatory documents and by those
in this manual. Failure to comply with the rules can lead to serious damage, injury or death.
Please, ensure compliance with the requirements of standards concerning the design, mounting
and operation of automated doors (EN12604, EN12453), as well as other possible local rules
and regulations.
YATTENTION! Mounting, connections, adjustment, commissioning, maintenance, disassembly
and disposal of the product should be performed only by qualied (professional) and trained
specialists (EN12635), competent and specialized organizations.
Mounting, programming, adjustment and operation of the product in violation of the require-
ments are prohibited, as this can result in damages, injuries and cause losses.
Improperly use of the product or making any changes in any elements of the product design are
prohibited.The manufacturer is not liable for any damages, caused by unauthorised changes in
the product or its improperly use.
When performing any works (mounting, repair, maintenance, cleaning etc.) and connections
inside the drive, disconnect the mains circuit. If the master switch or similar device is out of
sight, then attach a safety sign stating:‘Do not turn on. People are working’and take measures
preventing the possibility of accidental restoring the power supply.
The manufacturer and supplier do not directly control the doors installation, maintenance and
operation of the drive and automation devices, and are not responsible for the safety of operation
and maintenance of the product.
The company reserves the right to introduce changes in this manual and the product construc-
tion without prior notication, but preserving the same functional capabilities and designation.
The content of this manual cannot be used as the basis for legal claims.
1.2 DURING INSTALLATION
YATTENTION! The condition of all components and materials should be applicable for use and
should comply with applicable regulations. The applied instruments and materials should be
in good repair and should comply with the safety norms, standards and instructions.
The door design should be suitable for automation, and should be in good mechanical condition.
The elements of the door design shall not be located in the public pedestrian area or on the road.
Before the drive mounting, make sure that the door leaf is balanced and when releasing it remains
stationary in any position. Easy movement of the door leaf when opening and closing is provid-
ed. The force, when moving the door leaf manually should be no more than 150N (EN12604).
Door dimensions and specications should be within acceptable limits (section 2.2. ‘Technical
specications’).The installation location must correspond to the declared temperature operating
range indicated on the drive marking.

LEVIGATO DRIVES (LG SERIES) |LEVIGATO ANTRIEBE (SERIE LG) |COMMANDES LEVIGATO (SERIE LG) 13
GENERAL WARNINGS AND SAFETY RULES
Before installation, remove all unnecessary parts (cables, ropes, chains, etc.) and turn o all
unnecessary equipment, disconnect locking devices.
There should be sucient space for the installation and operation of the drive system. Easy and
safe manual release of the drive rail should be provided.
Element of manual release design (cord) should be placed at a height of less than 1.8m. Install
a sign with information about manual release (is included).
Stationary control devices should be located within sight of the doors, at a height not less than
1.5m and at a distance from the moving elements. Control devices should not be publicly
available.
The drive can not be used for the doors, not equipped with a device to protect against the
falling of the door leaf.
The drive can not be used with doors with a built-in wicket door if the drive is not locked when
the wicket door is open.
When a mechanical locking bolt is installed on the doors ensure that the drive is locked when
the doors are locked.
If there is no wicket door within the door leaf or alternative means of access to the garage, in-
stallation of an emergency manual release device must be carried out (external lock to release
the drive rail/is ordered separately). Use an external manual release device only when the doors
are closed!
Please, make sure that the surface where the drive system is installed, is solid and can be used
as a reliable and rigid support. Otherwise, take measures to strengthen the installation places,
apply additional supports.
The socket must be installed in an accessible place so that the power cord (power cable) of the
drive is not located in the area of door movement and other moving parts.The electrical network
must be equipped with a protective earth. Please, make sure, that the section of the mains supply,
to which the drive is connected, is equipped with the short circuit protection device (Residual
Current Device (RCD) automatic switch or another equivalent device).The distance between the
terminals in the protection tripping unit should be at least 3mm.
The electric cables of the control and safety devices should be laid separately from the cables with
mains voltage.The cables should be protected from contact with any rough and sharp surfaces
by using corrugated tubes, pipes and cable ducts to lay the cables. Use copper multicore cable
with double insulation for electric connection of the drive system components. The parameters
of the electric cables (section, number of wires, length etc.) should comply with the connection
diagram, device power, laying distance, way of laying, ambient conditions.
Check and, if necessary, adjust the drive for safe door operation (EN12453), as incorrect ad-
justment may be dangerous. The correct and safe operation is set up by trained and qualied
specialists of the competent organization.
If necessary, the protection against compression, jamming, gripping, tightening and other
hazards should be provided: installation of safety devices; installation of protective designs
enclosing the zone of the door leaf movement; observance of safe distances and gaps between
the door leaf and xed enclosing designs (EN12604).
When operating out of sight of the doors or when the automatic door closing is activated,
photocells (or an equivalent safety device) must be installed.
Place a warning sticker (is included) in a conspicuous place or near to stationary control devices.

LEVIGATO DRIVES (LG SERIES) |LEVIGATO ANTRIEBE (SERIE LG) |COMMANDES LEVIGATO (SERIE LG)14
GENERAL WARNINGS AND SAFETY RULES
1.3 DURING OPERATION
ATTENTION! The product should not be used by children or persons with limited physical,
sensory or mental abilities, as well as not trained persons with insucient experience and
knowledge. Do not let children play with control elements. Remote controls should be located
in the areas, unreachable by children.
Do not touch moving door or moving parts. Before starting the door movement make sure,
that no people, animals, vehicles or objects are in the danger area. Observe the door movement
until it is fully open or closed. It is allowed to pass when the doors are completely stopped and
motionless. The movement of people and vehicles is forbidden when the doors are moving.
It is forbidden to stay under an open doors. The doors with automatic drive can be triggered at
an unexpected moment!
Be careful when using manual release (section 4.2.‘Manual release’) as the open doors can quickly
fall because of the loosening or breakage of the springs, or unbalance.
Check the drive system and the door design regularly, in particular, check cables, springs and
mounting hardware, for the signs of wear, damage or imbalance. It is prohibited to use the doors
requiring repair or adjustment, as the mounting defect or incorrect balance of doors may result
in injury or product failure. It is necessary to check once a month that when closing in case of
contact of a door leaf with a subject 50 mm high from the earth (oor) the direction of a door
leaf movement changes (for operation of built-in system of protection). Check the operation of
safety devices (photocells, Stop, etc.) on a monthly basis.
Please, follow the safety measures when using the power cable:
• fully insert the plug into the socket; when taking the plug out of the socket do not pull by the cord;
• do not use a socket with bad contacts;
• do not touch a plug with wet hands;
• do not damage the power cable, do not twist the cable, do not bend and do not stretch it;
• do not place heavy objects on the power cable and do not place it near hot objects;
• ensure easy access to the socket;
• use only the power cable supplied by the manufacturer;
• it is forbidden to use a defective or damaged power cable.
In the case of power cable (power cord) damage, it should be replaced by a manufacturer’s
specialist or maintenance department specialist.
When using a curve (lter type) A, the sound pressure level of the drive is ≤70dB (A) at a distance
of 3meters.
The product is constructed for use in dry buildings and is not intended for use in the presence
of acid, salt or explosion hazard media.
No foreign objects, water or other liquid should be present in the drive or on other exposed
parts. Operation of the equipment in this condition is prohibited.
The inuence of environmental factors (direct sunlight, moisture, dust) and construction works
(chips, dust) on the product is not allowed, it can lead to functional malfunctions.
The sources of heat and naked ame must be removed at a sucient distance from the drive
and its components. The violation of this requirement can result in the damage of the product,
cause it to malfunctioning, cause re or create other dangerous situations.
It is necessary to maintain regularly the drive system and doors to ensure an ecient and safe
operation. Maintenance and repair must be documented by the persons performing them, and
the owner is obliged to keep these documents.
Do not use the doors if the repair is required!

LEVIGATO DRIVES (LG SERIES) |LEVIGATO ANTRIEBE (SERIE LG) |COMMANDES LEVIGATO (SERIE LG) 15
PRODUCT DESCRIPTION
2. PRODUCT DESCRIPTION
LG series drive with a drive rail is designated for the automation of balanced sectional garage
doors. The drive with a drive rail establishes it as a set for the automation of a garage door.
The drive consists of a gear-motor with electric motor, 24 V DC transformer, electric control unit
with built-in radio control module and LED lighting. The drive is powered from by 230 V/50 Hz
mains power. In the case of temporary loss of mains power the drive rail can be released, which
will allow the door leaf to be operated manually.
2.1 DELIVERY SCOPE
DRIVE SET
1Drive 1 pc. 11 4×18 Screw 2 pcs.
2Door bracket 1 pc. 12 Screw 3.9×9.5
(drill-point) 2 pcs.
3
Bracket to
mount the rail
on the wall
1 pc. 13 Dowel 8×19.5 1 pc.
4
Bracket to mount
the rail on the
ceiling
2 pcs. 14 Stopper 1 pc.
5
Bracket to
mount the drive
on the rail
1 pc. 15
Assembly
and operation
manual
—1 pc.
6Support 1 pc.
16
Remote
control
AT-4N-868
2 pcs.
7Axis Ø8×19 1 pc.
8M8×16 bolt 6 pcs.
17 Release label 1 pc.
96.3×20 screw 12 pcs.
10 M8 Nut 6 pcs. 18 Safety sticker 1 pc.
DRIVE RAIL KIT
19 Drive rail (assembled) 1 pc.
20 Suspension strip 2 pcs.
21 Rod 1 pc.
22 Release unit part (ball-handle) 2 pcs.
Table 1

LEVIGATO DRIVES (LG SERIES) |LEVIGATO ANTRIEBE (SERIE LG) |COMMANDES LEVIGATO (SERIE LG)16
PRODUCT DESCRIPTION
YATTENTION! Upon receipt of the product, please check the completeness of the kit and
make sure all the kit components do not have any visible damage. In case of any missing
components, please contact the product supplier. Fixings (dowels, anchors etc.), required
for xing the components to the wall and ceiling, are not included in the kit, as their type
depends on the material and thickness of the wall, on which they are installed.
2.2 TECHNICAL SPECIFICATIONS
PARAMETER LG600F868
LG600F868GB
LG800868
LG800868 GB
LG1000F868
LG1000F868GB
LG1200868
LG1200868 GB
Maximum pulling force, N 600 800 1000 1200
Rated pulling force, N 300 350 400 450
Maximum door opening speed, m/s 0.2 0.15 0.2 0.15
Maximum speed at the force 150N (corresponds to
the maximum force of the balanced door leaf), m/s 0.185 0.128 0.185 0.128
Power 230V (±10%)/50Hz
Power consumption at rated force, W 280 220 400 330
Maximum power consumption
in standby mode (without accessories), W 2.5
Maximum door area*, m28.4 11.2 16.0 18.6
Maximum weight of the door leaf**, kg 140 220 180 250
Maximum use intensity (at the door height
upto2.4m), cycles/hour 18
Maximum time of continuous operation at the force
150N (corresponds to the maximum force of the
balanced door leaf)
20 minutes
Time of illumination after the door stops moving This parameter is regulated in the range 0…500s;
defaultvalue is 30s
Remote control 868.15±0.15MHz/dynamic code/
maximum 64remote controls
Protection class I
Protection degree IP20
Working temperature range,°C −20…+50
Drive weight, kg 5.0 4.7 5.5 4.9
YATTENTION! Technical specications are valid at ambient temperature +20°C (±5°C). In the
models LG-600F-868/LG-800-868/LG-1000F-868/LG-1200-868 is used the E/F type power plug.
In the models LG-600F-868-GB/LG-800-868-GB/LG-1000F-868-GB/LG-1200-868-GB is used the
Gtype power plug. The type of the power cable is H05VV-F 3G0.75mm2.
PART NO. RAIL TYPE MAXIMUM DOOR HEIGHT, M *
LGR-3300B belt 2400
LGR-3600B belt 2700
LGR-4200B belt 3300
LGR-3300C chain 2400
LGR-3600C chain 2700
LGR-4200C chain 3300
* The data shown is for standard mounting of ALUTECH sectional garage doors. heck with the manufacturer for
the maximum area and height of doors, depending on the combination of the drive with the doors of dierent
mounting type.
** The data are given for a specic type of ALUTECH doors and comply with the requirements of the safety standard
for obstacle detection (EN12453 type of built-in device C) for the factory settings of the drive.
Table 2 — drives
Table 3 — rails

LEVIGATO DRIVES (LG SERIES) |LEVIGATO ANTRIEBE (SERIE LG) |COMMANDES LEVIGATO (SERIE LG) 17
PREPARATION FOR ASSEMBLY
The sizes (overall, connection, mounting dimensions), which are ensured by the scope of supply,
are presented in g. 1.
The service life of the product is 8years with the intensity of work of 10cycles of‘opening-closing’
of the gate per day.
3. PREPARATION FOR ASSEMBLY
Prior to mounting:
• read the section 1. ‘General warnings and safety rules’. Make sure that all rules and
requirements are met.
• determine the place, where each component of the drive system will be installed.
Fig. 2 presents a typical diagram of the garage door automation. Together with the user,
determine the places for the installation of the control devices.
• determine the scheme, according to which all the electric devices of the drive system will
be connected.
• lay the electric cables to the places, where the drive system components are to be installed,
complying with the regulations in force.
4. MOUNTING
4.1 DRIVE RAIL AND DRIVE MOUNTING
Recommended mounting procedure:
• determine and mark the mounting line in the middle of the door (fig. 3). If mounting
cannot be performed in the middle of the door, it acceptable to mount at the distance
not exceeding 100 mm to left or to the right from the middle of the door.
• Install the door bracket using eight 6.3×20 screws (fig. 4). Drill Ø5 mm holes in the door leaf
metal.
YATTENTION! Limit the drilling depth during drilling.
Do not allow through drilling of the door leaf.
• Install the rail fastening bracket on the wall on the drive rail using two M8 ×16 bolts
and two M8 nuts (fig. 5A). The product construction allows turning of the bracket by
90° in relation to the rail during installation (fig. 5B), e.g., to mount the rail on the ceiling
without suspension strips.
• Mark the rail fastening bracket installation area on the wall (fig. 6 ). The clearance between
the rail and the maximum (top) spot of the door movement should be 20–50 mm.
• Fasten the rail fastening bracket on the wall (fig. 7).
YATTENTION! Fixings (dowels, anchors), required to install the rail, should be selected to
comply with the type of construction surfaces present (material and thickness of the wall or
ceiling). They are not included in the kit. The ttings should be able to bear the weight of the
rail with the drive tted and resist the force required to open and close the door. Beware of
wear and deformation, which will occur in time.
• Install the brackets, fastening the rail to the ceiling, on the drive rail (fig. 8).
• Install one bracket at the distance 180…220 mm from the rail edge (fig. 9).
• Install the second bracket in ensuring position which ensures the best stability of the rail.
For example, at ⁄ from the door opening (fig. 10).
• Position (align) the rail in relation to the door construction (fig. 11). Adjust the position of
the brackets of the rail and determine the necessary distance Lfrom the rail to the ceiling
(suspension distance).

LEVIGATO DRIVES (LG SERIES) |LEVIGATO ANTRIEBE (SERIE LG) |COMMANDES LEVIGATO (SERIE LG)18
MOUNTING
• Install suspension strips on the brackets, fastening the rail to the ceiling, and align them
(fig. 12). Fasten the suspension strip on the bracket using two M8×16 bolts and two M8
nuts.
• Bend the suspension strip on two sides, preserving the previously measured size Land
bend angle (fig. 13). Fasten the suspension strips on the ceiling using fixings (dowels,
anchors).
YATTENTION! The suspension strips ensure the maximum Ldistance is 110 mm. In case of a
larger Ldistance use additional suspension strips (not supplied) and additional xings.
• Install the rod on the rail carriage using the Ø8×19 axis and two 4×18 screws (fig. 14).
Fully tighten the screws.
• Install the rod in the door bracket using the 8×19.5 pin and a stopper (fig. 15).
• Move the door leaf into the open position and determine the place to install the support
(fig. 16). Install the support at a distance of 20 mm from the rail carriage. Fasten the support
on the rail using two 3.9×9.5 screws. The support serves as the point of full opening of the
door when programming the final positions and a control point during operation in case
of abnormal situations.
• Install the drive on the rail and fasten using the bracket and four 6.3×20 screws (fig. 17).
The product construction allows the drive to turn by 90° in relation to the rail during
installation (fig. 1).
YATTENTION! Manually install the drive on the rail with care, slightly press behind the star-
wheel opening on the rail and the output shaft of the drive will become aligned. Do not use
force, as this can damage the external appearance or break the drive. In cases when the drive
rail is fastened to the ceiling without suspension strips, install the drive on the rail beforehand.
Ensure its integrity during further mounting operations.
• Ensure the necessary length of the release cable. The manual release cable should be
located at a height not less than 1.8 m. Put the release label on the cord (fig.18). Make a tie
on the end of the cable and clamp it with the two halves of the ball-handle.
• If necessary, pull and release the drive belt/chain from the rail, tightening or loosening
the nut at the flat end of the rail (fig. 19). Remember that if excessive tension is applied,
increased wear of the rail components is possible, and in the case of insufficient tension,
slackness and unpleasant noise during operation are possible.
4.2 MANUAL RELEASE
The rail carriage can be released, allowing the door to be moved manually. To release the rail
carriage and move the door leaf manually, pull down the manual release cable (g. 20).To return
the carriage into the locked position, press the button on the carriage (g. 21), and then move
the door leaf until the carriage connects with the rail grip.
YATTENTION! Use the manual release only during installation, in case of drive failure or loss
of electric power. In the case of release activation, uncontrolled movement of the door is
possible, if the door springs are weak or broken; if the door is not balanced. Be careful and
attentive!Move the released door only at a moderate speed. When using, do not pull the cord
too hard and do not hang on it with the whole body weight.
In case of using the mechanism for external unlocking, install the cable according to g.31. When
laying the cable, avoid sharp and straight angles, small bending radii. There should be free and
easy movement of the cable in the braid. The cable should not sag after laying.