AMA KE 6002-2 Installation instructions

Original operating manual
Rotary harrow
KE 6002-2
SmartLearning
www.amazone.de

Please enter the identication data of the implement. The identication data can be found on
the rating plate.

TABLE OF CONTENTS
1 About this operating manual 1
1.1 Diagrams 1
1.1.1 Warnings and signal words 1
1.1.2 Further instructions 1
1.1.3 Instructions 2
1.1.4 Lists 3
1.1.5 Item numbers in figures 3
1.2 Other applicable documents 4
1.3 Your opinion is important 4
2Safety and responsibility 5
2.1 Basic safety instructions 5
2.1.1 Safe operating organisation 5
2.1.2 Knowing and preventing dangers 9
2.1.3 Safe operation and handling of the
machine 11
2.1.4 Safe maintenance and modification 13
2.2 Safety routines 17
3Intended use 19
4 Product description 20
4.1 Implement overview 20
4.2 Function of the implement 21
4.3 Special equipment 22
4.4 Protective equipment 22
4.4.1 Universal joint shaft guard 22
4.4.2 Tool protection 23
4.4.3 Frame transport lock 23
4.4.4 Roller transport lock 24
4.5 Warning symbols 24
4.5.1 Positions of the warning symbols 24
4.5.2 Layout of the warning symbols 25
4.5.3 Description of the warning symbols 25
4.6 Threaded cartridge 31
4.7 3-point mounting frame 31
4.8 Rating plate on the implement 31
4.9 Universal operating tool 32
4.10 Universal joint shaft locking
mechanism 32
4.11 Lighting and identification for
road travel 33
4.11.1 Rear lighting and identification for
road travel 33
4.11.2 Front lighting and identification 33
4.11.3 Additional license plate 34
4.12 Rollers 34
4.12.1 AMAZONE rollers 34
4.12.2 Packer rollers from other
manufacturers 34
5Technical data 36
5.1 Dimensions 36
5.2 Permissible total weight 36
5.3 Mounting category 36
5.4 Working speed 36
5.5 Working depth 37
5.6 Performance characteristics of
the tractor 37
5.7 Noise development data 37
5.8 Drivable slope inclination 38
5.9 Lubricants 38
5.10 Oils and filling capacities 38
6Preparing the machine 40
6.1 Calculating the required tractor
characteristics 40
6.2 Attaching the backstop profiles
for the lower links 43
6.3 Preparing the universal joint shaft 43
6.4 Installing the universal joint shaft
on the implement 44
6.5 Coupling the implement 45
TABLE OF CONTENTS
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6.5.1 Coupling the 3-point mounting frame 45
6.5.2 Coupling the hydraulic hose lines 45
6.5.3 Coupling the power supply 47
6.5.4 Coupling the universal joint shaft 47
6.5.5 Calculating the permissible payload 48
6.6 Preparing the implement for
operation 48
6.6.1 Manual adjustment of the tine
working depth 48
6.6.2 Adjusting the working height of the
levelling board 50
6.6.3 Adjusting the working depth of the
side guide plates 51
6.6.4 Adjusting the spring tension of the
side guide plates 52
6.6.5 Adjusting the speed of the tines 53
6.6.6 Using the centre line eradicator 54
6.6.7 Adjusting the section end position 55
6.6.8 Adjusting the scraper to the roller 55
6.7 Preparing the machine for road
travel 56
6.7.1 Folding the implement 56
7Using the machine 57
7.1 Unfolding the implement 57
7.2 Using the implement 57
7.3 Checking the set working depth 58
7.4 Turning on the headlands 58
8Eliminating faults 59
9Parking the machine 61
9.1 Unfolding the implement 61
9.2 Lowering the implement 61
9.3 Uncoupling the power supply 62
9.4 Disconnecting the hydraulic
hose lines 62
9.5 Uncoupling the universal joint
shaft 63
9.6 Uncoupling the 3-point mounting
frame 63
10 Repairing the machine 64
10.1 Maintaining the machine 64
10.1.1 Maintenance schedule 64
10.1.2 Checking the top link pin and lower
link pin 65
10.1.3 Checking the hydraulic hose lines 65
10.1.4 Checking the tines 66
10.1.5 Replacing the tines 67
10.1.6 Checking the oil level in the
interchangeable wheel gear 68
10.1.7 Checking the oil level in the centre
gearbox 69
10.1.8 Checking the oil level in the spur
gear trough 70
10.1.9 Replacing the oil in the
interchangeable wheel gear 71
10.1.10 Replacing the oil in the centre
gearbox 71
10.1.11 Ratchet clutch maintenance 73
10.1.12 Universal joint shaft maintenance 73
10.2 Lubricating the implement 74
10.2.1 Overview of lubrication points 75
10.3 Cleaning the implement 76
11 Loading the machine 77
11.1 Lifting the implement 77
11.2 Lashing the implement 78
12 Appendix 79
12.1 Bolt tightening torques 79
12.2 Other applicable documents 80
13 Directories 81
13.1 Glossary 81
13.2 Index 82
TABLE OF CONTENTS
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About this operating manual 1
1.1 Diagrams
1.1.1 Warnings and signal words
Warnings are marked with a vertical bar with a
triangular safety symbol and the signal word. The
signal words "DANGER", "WARNING" or "CAUTION"
describe the severity of the potential danger and have
the following meanings:
DANGER
Indicates a direct threat with high risk for
severe physical injury, such as loss of
limbs or death.
WARNING
Indicates a possible threat with moderate
risk for severe physical injury or death.
CAUTION
Indicates a threat with low risk for light or
moderately severe physical injuries.
1.1.2 Further instructions
IMPORTANT
Indicates a risk for damage to the
implement.
CMS-T-00000081-D.1
CMS-T-005676-C.1
CMS-T-00002415-A.1
CMS-T-00002416-A.1
1 | About this operating manual
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ENVIRONMENTAL INFORMATION
Indicates a risk for environmental damage.
NOTE
Indicates application tips and instructions for
optimal use.
1.1.3 Instructions
Numbered instructions
Actions that have to be performed in a specific
sequence are represented as numbered instructions.
The specified sequence of the actions must be
observed.
Example:
1. Instruction 1
2. Instruction 2
1.1.3.1 Instructions and responses
Reactions to instructions are marked with an arrow.
Example:
1. Instruction 1
Reaction to instruction 1
2. Instruction 2
1.1.3.2 Alternative instructions
Alternative instructions are introduced with the word
"or".
CMS-T-00000473-B.1
CMS-T-005217-B.1
CMS-T-005678-B.1
CMS-T-00000110-B.1
1 | About this operating manual
Diagrams
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Example:
1. Instruction 1
or
Alternative instruction
2. Instruction 2
Instructions with only one action
Instructions with only one action are not numbered,
but rather shown with a arrow.
Example:
Instruction
Instructions without sequence
Instructions that do not require a specific sequence
are shown as a list with arrows.
Example:
Instruction
Instruction
Instruction
1.1.4 Lists
Lists without an essential order are shown as a list
with bullets.
Example:
Point 1
Point 2
1.1.5 Item numbers in figures
A framed number in the text, e.g. a
1
, indicates an
item number in an adjacent figure.
CMS-T-005211-C.1
CMS-T-005214-C.1
CMS-T-000024-A.1
CMS-T-000023-B.1
1 | About this operating manual
Diagrams
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1.2 Other applicable documents
A list of other applicable documents can be found in
the Appendix.
1.3 Your opinion is important
Dear reader, our operating manuals are updated
regularly. Your suggestions for improvement help us
to create ever more user-friendly operating manuals.
Please send us your suggestions by post, fax or
email.
Fax: [phone]
Postfach 51
AMAZONEN-WERKE H. Dreyer SE & Co. KG
Technische Redaktion
D-49202 Hasbergen
E-Mail: [email protected]
CMS-T-00000616-B.1
CMS-T-000059-C.1
1 | About this operating manual
Other applicable documents
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Safety and responsibility 2
2.1 Basic safety instructions
2.1.1 Safe operating organisation
2.1.1.1 Personnel qualification
2.1.1.1.1 Requirements for all persons working with the machine
If the machine is used improperly, people can
be injured or killed. To prevent accidents due
to improper use, every person who works with
the machine must meet the following minimum
requirements:
The person is physically and mentally capable of
controlling the machine.
The person can safely perform work with the
machine within the scope of this operating
manual.
The person understands the functioning of the
machine within the scope of their work and can
recognise and prevent dangers arising during
operation.
The person head understood the operating
manual and can implement the information that is
conveyed in the operating manual.
The person must be familiar with safe driving of
vehicles.
For road travel, the person knows the relevant
road traffic regulations and has the prescribed
driving permit.
CMS-T-00004173-D.1
CMS-T-00004174-D.1
CMS-T-00002302-C.1
CMS-T-00002306-A.1
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2.1.1.1.2 Qualification levels
For working with the machine, the following
qualification levels are provided:
Farmer
Agricultural helper
As a matter of principle, the activities described in this
operating manual can be performed by persons with
the qualification level "Agricultural helper".
2.1.1.1.3 Farmer
Farmers use agricultural implement to cultivate fields.
They decide on the use of an implement for a specific
purpose.
Farmers are basically familiar with working with
agricultural implements and can instruct agricultural
helpers in how to use the implements if necessary.
They can perform odd tasks and simple maintenance
and repair work on agricultural implements
themselves.
Farmers can be e.g.:
Farmers with higher education or training from a
technical college
Farmers by experience (e.g. inherited farm,
comprehensive practical knowledge)
Contractors who work by order of farmers
Activity example:
Safety training for agricultural helpers
2.1.1.1.4 Agricultural helpers
Agricultural helpers use agricultural implements by
order of the farmer. They are instructed on the use of
the implement by the farmer, and work independently
according to the work assignment from the farmer.
Agricultural helpers can be e.g.:
Seasonal workers and labourers
Prospective farmers in training
Employees of the farmer (e.g. tractor driver)
Family members of the farmer
CMS-T-00002311-A.1
CMS-T-00002312-A.1
CMS-T-00002313-A.1
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Basic safety instructions
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