Amada EMZ-3510NT User manual

EM30-NT-F180I OPE US-E09-200901
OPERATOR'S MANUAL
CNC TURRET PUNCH PRESS
EMZ-3510NT/3610NT
EMK-3510NT/3610NT
(AMNC-F)

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PREFACE Read this manual carefully to obtain a
thorough knowledge of the machine and its installation,
operation, and maintenance. Correctly operate the
machine as described in the manual to prevent personal
injuries and machine damage. Do not operate the machine
by guesswork. Keep the manual at hand and refer to it
whenever you are not sure of how to perform any of the
procedures.
This manual classifies the hazardous situations into the
following levels:
DANGER
Indicates an imminently hazardous
situation which, if not avoided, will result
in death or serious injury.
WARNING
Indicates a potentially hazardous
situation which, if not avoided, could
result in death or serious injury.
CAUTION
Indicates a potentially hazardous
situation which, if not avoided, may result
in minor or moderate injury.
NOTICE
Indicates a potentially hazardous
situation which, if not avoided, may result
in damage to the machine and tooling.
NOTE
Indicates not a warning but an item of
information which should be known to
work.
Printed in Japan
Operator's Manual:
EM NT Series CNC Turret Punch Press
© 2009 by AMADA CO., LTD.
No part of this publication may be photocopied or otherwise reproduced with-
out the prior written permission of AMADA CO., LTD.
Jan. 2009

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CONTENTS
Safety Rules & Safety Functions .................................................................. xi
Safety rules ................................................................................. xi
Safety functions .........................................................................xvii
General Information..................................................................................... xix
Identification of machine parts ................................................... xix
Specifications ............................................................................. xxi
Part I Installation............................................................................I-1
Location and foundation ............................................................ I-2
Lifting and placing ...................................................................... I-2
Cleaning..................................................................................... I-3
Leveling...................................................................................... I-3
Supplying compressed air ......................................................... I-4
Installing front and rear side tables ............................................ I-5
Connecting electric power ......................................................... I-7
Installing mirror ......................................................................... I-10
Installing subcontrol stand (option) ........................................... I-11
Floor plan drawings................................................................... I-12
Accessory parts ........................................................................ I-20
Part II Controls............................................................................... II-1
Electrical control cabinet............................................................II-2
Controls in electrical control cabinet ......................................II-2
Main control panel......................................................................II-4
Floppy disk drive ...................................................................II-13
CD-ROM drive.......................................................................II-13
RS232C interface ..................................................................II-14
Ethernet interface ..................................................................II-14
Bar code reader interface (option) ........................................II-14
Controls in main control panel drawer...................................II-15
Subcontrol panel “A” .................................................................II-16
Subcontrol panel “B” .................................................................II-16
Subcontrol stand (option)..........................................................II-18
Other controls ...........................................................................II-19
Keyboard ...............................................................................II-19
Foot switch ............................................................................II-20
Tool balancer controls ...........................................................II-21
(Continued on next page.)

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Part III Displays.............................................................................. III-1
Description.................................................................................III-3
Basic operation ......................................................................III-3
Composition of displays .........................................................III-4
Basic display composition ..................................................III-4
Display selection buttons....................................................III-5
Overall menu ............................................................................III-11
Description of displays..............................................................III-13
Processing status display area 1.......................................III-13
SW. PANEL button.............................................................III-17
Processing status display area 2.......................................III-21
Data edit area ....................................................................III-23
PRE-EDIT display .................................................................III-42
Processing status display area 1.......................................III-42
SW. PANEL button.............................................................III-43
Data edit area ....................................................................III-43
Menu button area ..............................................................III-43
SCHEDULE display ..............................................................III-44
Processing status display area 1.......................................III-45
Processing status display area 2.......................................III-45
SW. PANEL button.............................................................III-45
Data edit area ....................................................................III-45
Operating mode change buttons .......................................III-45
PROGRAM display ...............................................................III-46
Processing status display area 1.......................................III-47
Processing status display area 2.......................................III-47
SW. PANEL button.............................................................III-47
Data edit area ....................................................................III-47
Operating mode change buttons .......................................III-47
MAIN SWITCH button .......................................................III-48
RESUME button ................................................................III-49
RESULT display ....................................................................III-51
UTILITY display.....................................................................III-54
MESSAGE display ................................................................III-65
Processing condition displays...............................................III-66
STD INPUT (M-code list) display.......................................III-66
GUIDE INPUT display .......................................................III-68
TOOLING DATA display ....................................................III-69
AUTO TIMER display ........................................................III-70
Maintenance display .............................................................III-71
USER SETTINGS button...................................................III-71

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APPLICATION SETTINGS button .................................... III-79
DATA INPUT AND OUTPUT button .................................. III-82
HIT COUNT MANAGEMENT button ................................ III-86
CNC MAINTENANCE button............................................ III-88
E-MAIL NOTICE FUNCTION button................................. III-99
INSPECTION button........................................................III-108
Item Checklist ..................................................................III-109
BACKUP SCHEDULER button........................................III-112
EXTERNAL IO SETUP button .........................................III-116
VERSION INFORMATION button....................................III-118
LANGUAGE SETTINGS display .....................................III-120
Part IV Program Management.......................................................IV-1
Calling program or programs .................................................... IV-2
PRE-EDIT display ................................................................. IV-2
SCHEDULE display............................................................... IV-4
PROGRAM display................................................................ IV-5
Editing program......................................................................... IV-6
Saving program........................................................................ IV-11
Creating program ..................................................................... IV-13
Using PRE-EDIT display ...................................................... IV-13
Using SCHEDULE display ................................................... IV-15
Using PROGRAM display .................................................... IV-16
Part V Press Axis Control Parameters .........................................V-1
Description .................................................................................V-2
Press pattern parameters ..........................................................V-3
Punching and nibbling patterns..............................................V-3
Knockout patterns ..................................................................V-6
Marking patterns.....................................................................V-8
Slitting patterns......................................................................V-10
Forming patterns ...................................................................V-12
Parameter value setting ranges ............................................V-16
Setting press pattern parameters..........................................V-17
Setting parameters on M-code list (STD INPUT display) ..V-17
Setting parameters on guide input display ........................V-19
Trial punching with press pattern ..........................................V-21
Trial punching on trial punch display .................................V-21
Trial punching according to program .................................V-22
Tooling parameters ...................................................................V-24
(Continued on next page.)

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Setting tooling parameters ....................................................V-25
Auto timer .................................................................................V-26
Setting auto timer ..................................................................V-26
Part VI Operation ...........................................................................VI-1
Preparing and checking before turning on power..................... VI-3
Turning on power ...................................................................... VI-3
Zero-returning ........................................................................... VI-5
Reading program or programs.................................................. VI-6
Single-program operation...................................................... VI-6
Schedule operation ............................................................... VI-8
Reading schedule file .............................................................. VI-10
Schedule file operation......................................................... VI-10
Checking shape of part............................................................ VI-11
Checking on PROGRAM display ......................................... VI-11
Checking on SCHEDULE display ........................................ VI-11
Checking setup of tools and worksheets ................................. VI-12
Checking on PROGRAM display ......................................... VI-12
Checking on SCHEDULE display ........................................ VI-13
Changing tools......................................................................... VI-15
Moving necessary turret station to tool change position ...... VI-15
Changing tools in φ1200 King type-turret............................. VI-17
Changing tools in Z type-turret............................................. VI-22
Changing punch with tool balancer ...................................... VI-23
Ending tool change .............................................................. VI-24
Positioning workclamps ........................................................... VI-25
Loading worksheet................................................................... VI-26
Automatic operation................................................................. VI-28
Starting single-program operation........................................ VI-28
Starting schedule operation.................................................. VI-31
Starting CNC operation ...................................................... VI-34
Starting DNC operation ...................................................... VI-37
Manual operation ..................................................................... VI-40
Checking program ................................................................... VI-41
Operation interruption .............................................................. VI-43
Stop condition....................................................................... VI-43
Emergency stop condition.................................................... VI-49
Interrupting processing......................................................... VI-50
Clearing other stop conditions.............................................. VI-50
Setting press operating method............................................... VI-51
Manually selecting press speed........................................... VI-51

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Automatically setting press speed........................................ VI-52
Turning off power (shutting down system)............................... VI-53
Part VII Alarms ...............................................................................VII-1
Description ................................................................................VII-2
(1) Program alarms...................................................................VII-3
(2) Background edit alarms..................................................... VII-29
(3) Absolute pulse coder (APC) alarms .................................. VII-29
(4) Inductsyn alarms ............................................................... VII-29
(5) Serial pulse coder (SPC) alarms ....................................... VII-30
(6) Servo alarms (1/2) ............................................................. VII-31
(7) Overtravel alarms .............................................................. VII-35
(8) Servo alarms (2/2) ............................................................. VII-36
(9) Overheat alarms................................................................ VII-36
(10) Rigid tapping alarms........................................................ VII-36
(11) System alarms ................................................................. VII-37
(12) PMC alarms..................................................................... VII-39
(13) Custom macro alarms ..................................................... VII-69
(14) HMI alarms ...................................................................... VII-73
(15) BIOS messages............................................................... VII-76
(16) Other message................................................................ VII-77
Part VIII Maintenance.....................................................................VIII-1
Daily maintenance ................................................................... VIII-3
Periodical maintenance ........................................................... VIII-6
Every week........................................................................... VIII-6
Every month ......................................................................... VIII-7
Every 3 months .................................................................... VIII-8
Every 6 months .................................................................... VIII-9
Every 12 months ................................................................ VIII-10
Cleaning floppy disk drive head............................................. VIII-14
Scanning drives ..................................................................... VIII-15
Changing battery of PANEL i ................................................. VIII-19
Changing shear plate............................................................. VIII-20
Lubrication ............................................................................. VIII-22
Automatic grease lubricator ................................................... VIII-25
Refilling automatic grease lubricator .................................. VIII-27
Major operation faults ............................................................ VIII-33
Circuit protectors and fuses ................................................... VIII-34
(Continued on next page.)