Amco Veba 817NG User manual

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ORIGINAL INSTRUCTIONS
7845282-06 03/20
subject to change without notice

USER MANUAL
817NG
INDEX
7845282-06 03/20
subject to chang
e without notice
AWARNINGS ........................................................................................................................ A.1
A.1 PERSONAL PROTECTIVE EQUIPMENT.................................................................................................A.1
A.2 MECHANICAL HAZARDS ........................................................................................................................A.2
A.2.1 STRUCTURAL RESISTANCE................................................................................................................... A.2
A.2.2 CRUSHING HAZARD................................................................................................................................ A.4
A.2.3 CUTTING HAZARD ................................................................................................................................... A.5
A.2.4 IMPACT HAZARD ..................................................................................................................................... A.6
A.2.5 OIL LEAK HAZARD ................................................................................................................................... A.7
A.2.6 LOSS OF STABILITY ................................................................................................................................ A.8
A.2.7 SLIPPING AND FALLS............................................................................................................................ A.10
A.3 ELECTRIC SHOCK HAZARD.................................................................................................................A.11
A.3.1 CONTACT WITH LIVE COMPONENTS.................................................................................................. A.11
A.3.2 STATIC ELECTRICITY............................................................................................................................ A.12
A.4 HEAT HAZARDS ....................................................................................................................................A.12
A.4.1 BURNS .................................................................................................................................................... A.12
A.5 NOISE HAZARDS ...................................................................................................................................A.12
A.6 VIBRATION HAZARDS ..........................................................................................................................A.13
A.7 HAZARDS DUE TO TOXIC SUBSTANCES ...........................................................................................A.13
A.8 ERGONOMIC HAZARDS........................................................................................................................A.14
A.8.1 MANUAL OPERATIONS ......................................................................................................................... A.14
A.8.2 VISIBILITY............................................................................................................................................... A.14
A.8.3 HUMAN ERROR...................................................................................................................................... A.14
A.9 UNEXPECTED START-UP AND SWITCH-OFF.....................................................................................A.15
A.10 FAULTS IN SAFETY DEVICES ..............................................................................................................A.15
A.11 COUPLING FAULTS...............................................................................................................................A.17
A.12 HAZARDS DUE TO INCORRECT LIFTING OPERATIONS...................................................................A.19
A.13 HOW TO TRANSPORT THE CRANE.....................................................................................................A.22
A.14 WARNINGS FOR USE WITH MANUAL EXTENSIONS .........................................................................A.23
A.15 WARNINGS FOR USE WITH BUCKET - GRAPPLE .............................................................................A.25
A.16 WARNINGS FOR USE WITH DRILL ......................................................................................................A.27
BUSER MANUAL.................................................................................................................. B.1
B.1 PREMISE ..................................................................................................................................................B.1
B.2 IDENTIFICATION......................................................................................................................................B.2
B.3 DESCRIPTION AND DOCUMENTATION.................................................................................................B.3
B.3.1 ENCLOSED DOCUMENTATION .............................................................................................................. B.3
B.3.2 MARK ........................................................................................................................................................ B.3
B.3.3 SERVICE CONDITIONS ........................................................................................................................... B.4
B.3.4 MAIN COMPONENTS ............................................................................................................................... B.5
B.4 CONTROLS ..............................................................................................................................................B.6
B.4.1 CONTROL STATIONS .............................................................................................................................. B.6
B.4.2 DESCRIPTION OF CONTROLS ............................................................................................................. B.12
B.4.3 OUTRIGGERS CONTROLS (OPTIONAL) .............................................................................................. B.13
B.4.4 WORK LIGHTS CONTROL SWITCH (NO CE, NO TOP)........................................................................ B.13
B.4.5 EMERGENCY CONTROLS..................................................................................................................... B.14
B.5 SAFETY DEVICES..................................................................................................................................B.16
B.5.1 OVERCENTER VALVES ......................................................................................................................... B.16
B.5.2 EMERGENCY STOP BUTTON ............................................................................................................... B.16
B.5.3 MOMENT LIMITER.................................................................................................................................. B.17
B.5.4 LOCKING DEVICES FOR STABILIZER EXTENSIONS.......................................................................... B.18
B.5.5 LOCKING DEVICE FOR TURNING STABILIZER LEGS ........................................................................ B.19
B.5.6 SLEWING LIMITERS............................................................................................................................... B.20
B.5.7 LOCKING DEVICE FOR MANUAL EXTENSIONS.................................................................................. B.20
B.6 GAUGES AND INDICATORS .................................................................................................................B.21
B.6.1 GAUGES ON OIL TANK.......................................................................................................................... B.21
B.6.2 LOAD INDICATORS................................................................................................................................ B.22
B.6.3 LEVEL INDICATOR................................................................................................................................. B.23
B.6.4 OPERATING HOURS COUNTER (NO CE, NO TOP)............................................................................. B.24
B.6.5 VISUAL-AUDIBLE WARNING DEVICE IN CABIN .................................................................................. B.24
B.7 OPERATING THE CRANE .....................................................................................................................B.25
B.7.1 PRELIMINARY CHECKS BEFORE OPERATION................................................................................... B.25
B.7.2 START-UP OPERATION......................................................................................................................... B.25
B.7.3 HOW TO DEPLOY THE STABILIZERS WITH MANUALLY OPERATED EXTENSIONS ....................... B.26
B.7.4 HOW TO DEPLOY THE STABILIZERS WITH HYDRAULICALLY OPERATED EXTENSIONS ............. B.29
B.7.5 HOW TO ROTATE DOWNWARDS THE MANUAL TURNING STABILIZER LEGS................................ B.32
B.7.6 HOW TO DEPLOY THE AUTOMATIC TURNING STABILIZERS ........................................................... B.34

USER MANUAL
817NG
INDEX
7845282-06 03/20
subject to chang
e without notice
B.7.7 OPENING PROCEDURE ........................................................................................................................ B.37
B.7.8 HOW TO READ THE LOAD CHARTS .................................................................................................... B.38
B.7.9 LIFTING OPERATIONS .......................................................................................................................... B.38
B.7.10 CLOSING PROCEDURE......................................................................................................................... B.39
B.7.11 HOW TO FOLD THE STABILIZERS WITH MANUALLY OPERATED EXTENSIONS ............................ B.41
B.7.12 HOW TO FOLD THE STABILIZERS WITH HYDRAULICALLY OPERATED EXTENSIONS .................. B.43
B.7.13 HOW TO ROTATE UPWARDS THE MANUAL TURNING STABILIZER LEGS ...................................... B.45
B.7.14 HOW TO FOLD THE AUTOMATIC TURNING STABILIZERS ................................................................ B.47
B.7.15 USE WITH MANUAL EXTENSIONS ....................................................................................................... B.50
B.7.16 USE WITH BUCKET-GRAB .................................................................................................................... B.51
B.7.17 COMPULSORY CHECKS BEFORE LEAVING THE WORK PLACE ...................................................... B.51
B.8 USE UNDER SPECIAL SERVICE CONDITIONS ...................................................................................B.52
B.8.1 STABILIZERS ON SOFT SURFACE....................................................................................................... B.52
B.8.2 LOW-TEMPERATURE ENVIRONMENTS .............................................................................................. B.53
B.8.3 HIGH BASE INCLINATION ..................................................................................................................... B.53
B.8.4 IN-SERVICE WIND.................................................................................................................................. B.54
CMAINTENANCE.................................................................................................................. C.1
C.1 WARRANTY TERMS ................................................................................................................................C.1
C.2 ORDINARY MAINTENANCE ....................................................................................................................C.1
C.2.1 GREASING................................................................................................................................................C.1
C.2.2 FILLING UP THE OIL TANK......................................................................................................................C.3
C.2.3 CLEANING THE CRANE...........................................................................................................................C.3
C.2.4 SPECIAL PRECAUTIONS FOR CHROME-PLATED SURFACES............................................................C.3
C.3 PLANNED AND EXTRAORDINARY MAINTENANCE .............................................................................C.4
C.4 TAKING THE CRANE OUT OF SERVICE................................................................................................C.4
C.4.1 DISASSEMBLY .........................................................................................................................................C.4
C.4.2 STORAGE .................................................................................................................................................C.4
C.4.3 DISPOSAL.................................................................................................................................................C.4
DTECHNICAL SHEET .......................................................................................................... D.1
D.1 CRANE'S TECHNICAL DATA ..................................................................................................................D.2
D.2 WINCH SETTINGS....................................................................................................................................D.3
D.3 TOTAL WEIGHTS.....................................................................................................................................D.3
D.4 OVERALL DIMENSIONS..........................................................................................................................D.4
D.5 BASE DIMENSIONS AND MOUNTING BOLTS.......................................................................................D.5
D.6 INSTALLATION TYPE NUMBER .............................................................................................................D.6
D.7 LIFTING HEIGHT CLOSE TO THE COLUMN ..........................................................................................D.7
D.8 LOAD CHARTS LOAD CHARTS FOR USE WITH HOOK/TOOL............................................................D.8
D.9 LOAD CHARTS FOR TI1 WINCH IN SINGLE LINE...............................................................................D.13
D.10 LOAD CHARTS FOR TI1 WINCH IN DOUBLE LINE .............................................................................D.18
D.11 LOAD CHARTS FOR TI2 WINCH IN SINGLE LINE...............................................................................D.23
D.12 CENTERS OF GRAVITY AND TEST LOADS ........................................................................................D.28
D.13 HOOK DATA ...........................................................................................................................................D.29
D.14 LOAD ATTACHMENT.............................................................................................................................D.30
D.15 HYDRAULIC SYSTEM ............................................................................................................................D.31
D.16 OIL COOLER ..........................................................................................................................................D.33
D.17 ADDITIONAL STABILIZERS ..................................................................................................................D.35
D.18 RECOMMENDED ADDITIONAL LIFTING TOOLS.................................................................................D.36
EANNEXES ............................................................................................................................E.1
E.1 HYDRAULIC SCHEMATICS ..................................................................................................................... E.1
E.2 ELECTRIC SCHEMATICS ...................................................................................................................... E.21
E.3 SAFETY SIGNS ...................................................................................................................................... E.27
E.4 TIGHTENING TORQUES........................................................................................................................ E.30
E.5 SELECTION OF HYDRAULIC OIL ......................................................................................................... E.31
E.6 LOCKING DEVICE FOR SWIVEL BRIDGE............................................................................................ E.32
E.7 TROUBLESHOOTING ............................................................................................................................ E.33
E.8 EC DECLARATION OF CONFORMITY.................................................................................................. E.35

USER MANUAL
817NG
WARNINGS
A.1
7845282-06 03/20
subject to change without notice
A WARNINGS
A.1 PERSONAL PROTECTIVE EQUIPMENT
During normal crane operations the users must wear:
- helmet
- safety gloves
- industrial footwear
- overalls secured using buttons and without loose or baggy parts
- high visibility clothing
IN ADDITION
+oil-proof gloves and safety goggles during maintenance tasks.
+ear protection if the noise level in the operating position exceeds 80 dB(A).
+a dust mask in the presence of dusts.
+a suitable mask in the presence of toxic fumes or poison gas.
Protective equipment
Standard protective equipment
during any crane operation
Additional protective equipment
during crane maintenance
Additional protective equipment
if the noise level exceeds 80 dB(A)
Additional protective equipment
in the presence of dusts
Additional protective equipment
in the presence of toxic fumes or poison gas