American Dryer Corp. AD-115ES II User manual

AD-115ES Parts Manual
24 VAC Phase 7
July 2002
040303MGOLDSTEIN/mcronan ADC Part No. 450218
American Dryer Corporation
88 Currant Road
Fall River MA 02720-4781
Telephone: [phone] / Fax: [phone]
E-mail: [e-mail]
www.amdry.com

AD-115ES
Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with
the dryer.
The following FOR YOUR SAFETY caution must e posted near the dryer in a prominent location.
We ha e tried to make this manual as complete as possible and hope you will find it useful. ADC reser es the right to make
changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or
discontinue models.
Important
For your convenience, log the following information:
DATE OF PURCHASE ____________________________ MODEL NO. __________________________________________
RESELLERS NAME _______________________________________________________________________________________
Serial Number(s) ________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory,
you can FAX your order to ADC at [phone] or telephone your order directly to the ADC Parts Department at (508)
678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that
your order is processed accurately and promptly.
The illustrations on the following pages may not depict your particular dryer e actly. The illustrations are a composite of the
various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.
IMPORTANT NOTE TO PURCHASER
Information must be obtained from your local gas supplier on the instructions
to be followed if the user smells gas. These instructions must be posted in a
prominent location near the dryer.
FOR YOUR SAFETY
Do not store or use gasoline or
other flammable vapors and
liquids in the vicinity of this or
any other appliance.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser dessence
ni dautres vapeurs ou liquides
inflammables à proximité de cet
appareil ou de tout autre appareil.

Table of Contents
Control Door Assembly .......................................................................................................................... 3
Computer Panel Assembly ...................................................................................................................... 4
Dual Timer Tap Touch Controls ............................................................................................................ 5
Control Box Assembly ............................................................................................................................
Dual Timer Control Box Assembly .......................................................................................................... 7
Lint Drawer/Lint Drawer Switch Box Assemblies
For Models Mfd. as of April 12, 2003 .............................................................................................. 8
Lint Drawer/Lint Drawer Switch Box Assemblies
For Models Mfd. prior to April 12, 2003 .......................................................................................... 9
Drop Lint Door Assembly ..................................................................................................................... 10
Front Panel Main Door Assembly ......................................................................................................... 11
Microprocessor Temperature Sensor Bracket Assembly ........................................................................ 12
Non-Microprocessor Temperature Sensor Bracket Assembly................................................................ 13
Basket (Tumber)/Support Assemblies .............................................................................................. 14, 15
Basket (Tumbler) Bearing Mount Assembly ..................................................................................... 1 , 17
Idler Bearing Mount Assembly ........................................................................................................ 18, 19
T.E.F.C. Basket (Tumbler) Motor Mount Assembly......................................................................... 20, 21
Blower Motor Mount Assembly ...................................................................................................... 22, 23
Direct Spark Ignition (DSI) Burner Assembly
For Gas Models ONLY ............................................................................................................ 24, 25
Electric Oven Assembly .................................................................................................................. 2 , 27
208-240V 3-Phase (3ø) Electric Oven Relay Box Assembly
For 50/ 0 Hz Models ..................................................................................................................... 28
380/41 /480V 3-Phase (3ø) Electric Oven Relay Box Assembly
For 50/ 0 Hz Models ..................................................................................................................... 29
Steam Damper Assembly ................................................................................................................ 30, 31
Microprocessor Reversing Contactor Mounting Panel Assembly (Electric)
208-240V 3ø
For Models Mfd. as of February 2003 ............................................................................................ 32
Microprocessor Reversing Contactor Mounting Panel Assembly (Electric)
380-480V 3ø
For Models Mfd. as of February 2003 ............................................................................................ 33

208-240V 3-Phase (3ø) Microprocessor Reversing Relay Panel Assembly
For Models Mfd. prior to February 2003........................................................................................ 34
575V 3-Phase (3ø) Microprocessor Reversing Relay Panel Assembly
For Models Mfd. prior to February 2003........................................................................................ 35
208-240V 3-Phase (3ø) Timer Reversing Relay Panel Assembly
For Models Mfd. as of March 2003 ............................................................................................... 3
208-240V 3-Phase (3ø) Timer Reversing Relay Panel Assembly
For Models Mfd. prior to February 2003........................................................................................ 37
4 0-480V 3-Phase (3ø) Timer Reversing Relay Panel Assembly
For Models Mfd. prior to February 2003........................................................................................ 38
Back Guard Assembly ......................................................................................................................... 39
Step Down Transformer Usage Listing .................................................................................................. 40
Direct Spark Ignition (DSI) Burner Assembly Specifications .................................................................. 41
0 kW and 72 kW Phase 7 Electric Oven Component Application Charts ............................................. 42
Electric Oven Power Distribution
For 0 kW 380/41 /480V Microprocessor Models ....................................................................... 43
Electric Oven Power Distribution
For 0 kw 380/41 /480V Dual Timer Models ................................................................................ 44
Electric Oven Power Distribution
For 72 kW 208/240V Microprocessor Models .............................................................................. 45
Electric Oven Power Distribution
For 72 kW 208/240V Dual Timer Models ...................................................................................... 4
Electric Oven Power Distribution
For 72 kW 380/41 /480V Dual Timer Models ............................................................................... 47
Electric Oven Power Distribution
For 72 kW 380/41 /480V Models ................................................................................................. 48
Electric Oven Wiring
For A 208/240V Models ........................................................................................................... 49
Electric Oven Wiring
For A 380/41 /480V Models .................................................................................................... 50
S.A.F.E. System Piping Assembly ......................................................................................................... 51
S.A.F.E. Temperature Probe Assembly ................................................................................................. 52
Additional Parts Available ..................................................................................................................... 53

3
Telephone: [phone] Fax: [phone]
Control Door Assembly
Illus. No. Part No. Qty.Description
1 825339* 1 Control Door Assembly NLY
(for gas models and electric models nly)
825365* 1 Short Control Door NLY (for steam models nly)
2 117604 28 Noise Suppression Tape (sold by the foot)
3 112360 1 ADC Logo NLY
870011 1 Logo Double-Sided Tape Kit
4 154011 4 Multi-Thread U-Nut
5 150321 4 #10-32 x 1/2 Phillips Head Machine Screw
* Specify color when ordering.

4
American Dryer Corporation 88 C rrant Road / Fall River, MA 02720-4781
Illus. No. Part No. Qty.Description
1 150005 4 #6-32 x 1/4 Phillips Round Head Machine Screw
2 153010 4 #6 Star Washer
3 137247 1 Phase 7 Computer Board
4 850979 1 Phase 7 Micro Non-Coin Panel
5 112571 1 Phase 7 Non-Coin Keyboard (touch pad)
Computer Panel Assembly

5
Telephone: [phone] Fax: [phone]
Dual Timer Tap Touch Controls
Illus. No. Part No. Qty.Description
1 124030 1 15 Minute Timer - 24 VAC
2 124025 1 60 Minute Timer - 24 VAC
3 824175 1 Red Pilot Light - 24 VAC
4 122301 1 Tap Touch Switch
5 131932 3 Relay SPST 24V
6 120708 1 Terminal Closed Block
7 151000 6 #6-32 Pal Nut
8 824296 1 Dual Timer Panel Complete Assembly
(includes illus. nos. 1 through 15)
824067 1 Dual Timer Panel NLY
9 153010 2 #6 Star Washer
10 152000 2 #6-32 Hex Nut
11 150207 2 #10-24 x 1/2 Phillips Pan Head Machine Screw
12 150110 4 #8-32 x 1/4 Phillips Round Head Machine Screw
13 112563 1 Dual Timer Panel verlay
14 124104 1 Pure Touch Knob with Red Pointer
15 124105 1 Pure Touch Knob with Blue Pointer

6
American Dryer Corporation 88 C rrant Road / Fall River, MA 02720-4781
Illus. No. Part No. Qty.Description
1 853122 1 Electric Box
2 121010 1 L-70 Ground Lug
3 150309 1 #10-16 x 1/2 Hex Head TEK Crimptite Screw
Control Box Assembly

7
Telephone: [phone] Fax: [phone]
Dual Timer Control Box Assembly
Illus. No. Part No. Qty.Description
1 150100 2 #8-32 x 1/2 Phillips Round Head Machine Screw
2 141403 1 24 VAC Transformer - 50/60 Hz (for gas and steam models nly)
3 151001 2 #8-32 Pal Nut
4 150002 2 #6-32 x 1 Phillips Round Head Machine Screw
5 120715 1 30-Position Terminal Block
6 151000 2 #6-32 Pal Nut
7 150102 2 or 3 #8 x 3/8 Phillips Round Head Machine Screw
8 136057 2 1/2-amp (Slo-Blo) Fuse NLY
182453 1 6-amp (fast acting) Fuse (for electric models nly)
9 136008 2 or 3 Fuse Block/Strip NLY
10 121010 1 L-70 Ground Lug
11 150413 1 #10-16 x 1/2 T RX Crimptite Screw
12 122631 1 6-Pin Connector NLY
13 122705 * Socket Terminal NLY
14 122704 * Pin Terminal NLY
15 122630 1 6-Pin Connector NLY
137025 1 6-15-Position Strain Relief
16 122625 1 15-Pin Connector NLY
17 122704 12 Pin Terminal NLY
18 122705 12 Socket Terminal NLY
19 122626 1 15-Pin Socket Connector NLY
122801 1 Pin/Socket Extraction Tool...Not Illustrated
* As required (either 2 or 3).

8
American Dryer Corporation 88 C rrant Road / Fall River, MA 02720-4781
Illus. No. Part No. Qty.Description
1 108209 1 Lint Bag
2 154211 11 Button Head Rivet
3 850947 1 Lint Basket
883870 1 Lint Basket Assembly
(includes illus. nos. 2 through 4)
4 801137 1 Lint Drawer Handle
5 122605 2 4-Pin Connector (female)
6 122701 4 Socket Terminal NLY
122801 1 Pin/Socket Extraction Tool...Not Illustrated
7 800478 1 Guarded Lint Drawer Switch Assembly
(includes illus. nos. 4 through 7)
8 150301 2 #8-18 x 7/16 Phillips Pan Head TEK Screw
9 122700 4 Pin Terminal NLY
10 122604 2 4-Pin Connector (male)
11 150301 2 #8-18 x 7/16 Phillips Pan Head TEK Screw
12 122116 1 Lint Drawer Switch NLY
Lint Drawer/Lint Drawer Switch Box Assemblies
For Models Mfd. as of April 12, 2003

9
Telephone: [phone] Fax: [phone]
Lint Drawer/Lint Drawer Switch Box Assemblies
For Models Mfd. prior to April 12, 2003
Illus. No. Part No. Qty.Description
1 803023 1 Lint Basket Assembly
2 122116 1 Lint Drawer Switch NLY
3 122605 2 4-Pin Connector (female)
4 122701 4 Socket Terminal NLY
122801 1 Pin/Socket Extraction Tool...Not Illustrated
5 800478 1 Guarded Lint Drawer Switch Assembly
(includes illus. nos. 3 through 6)
6 150301 2 #8-18 x 7/16 Phillips Pan Head TEK Screw
7 122700 4 Pin Terminal NLY
8 122604 2 4-Pin Connector (male)
9 150301 2 #8-18 x 7/16 Phillips Pan Head TEK Screw

10
American Dryer Corporation 88 C rrant Road / Fall River, MA 02720-4781
Illus. No. Part No. Qty.Description
1 880870* 1 Drop Lint Door Assembly
(includes illus. nos. 1, 2, and 4)
880872 1 Stainless Steel Drop Lint Door Assembly
(includes illus. nos. 1, 2, and 4)
2 117602 5 Gasket (sold by the foot)
3 150309 5 #10-16 x 1/2 Hex Head TEK Crimptite Screw
4 117604 5 Noise Suppression Tape (sold by the foot)
* Specify color when ordering.
Drop Lint Door Assembly

11
Telephone: [phone] Fax: [phone]
Illus. No. Part No. Qty.Description
1 378096 1 Large Cold Rolled Steel (CRS) Main Door Handle
2 151010 1 #10-32 Hex Acorn Lock Nut (black)
3 150120 1 #10-32 x 7/16 Door Latch Screw
4 152014 6 1/4-20 Free Spin Washer
5 102214 1 30 Door Glass
6 102357 1 Large Steel Door Gasket
7 151013 4 #10-32 Acorn Nut (black)
8 150683 6 1/4-20 x 5/8 Carriage Bolt
9 835056 1 Door Hinge
10 835057 1 Cold Rolled Steel (CRS) Door Ring Assembly
11 110006 2 1/2 Black Strapping Tape
12 150445 2 Black Socket Cap Screw
13 170331 1 Bottom Hinge Block
14 153031 1 Nylon Washer
15 150445 2 Black Socket Cap Screw
16 170329 1 Top Hinge Block
17 851079 1 Front Panel Assembly for Cold Rolled Steel (CRS) Door
18 801786 1 Main Door Switch Housing Assembly for Round Door
19 154215 2 5/32 x 1/4 Aluminum Rivet
20 170330 1 Friction Door Latch
835055 1 Black Cold Rolled Steel (CRS) Main Door Assembly
(includes illus. nos. 1 through 11)
883806* 1 Front Panel
(includes illus. nos. 17, 19, and 20)
*Specify color when ordering.
Front Panel ain Door Assembly

12
American Dryer Corporation 88 C rrant Road / Fall River, MA 02720-4781
Illus. No. Part No. Qty.Description
1 820022 1 Temperature Sensor Bracket Assembly Complete
(includes illus. nos. 1 through 10)
331295 1 Temperature Sensor Bracket NLY
2 154007 2 1/4 Tinnerman Push n Fastener
3 880251 1 1/4 Temperature Sensor Probe Assembly
(includes illus. nos. 2, 3, and 8 through 10)
4 152000 2 #6-32 Hex Nut
5 153010 2 #6 Star Washer
6 130112 1 225º Large Automatic Reset Thermostat NLY
7 150005 2 #6-32 x 1/4 Phillips Round Head Machine Screw
8 121028 2 1/4 x 0.032 Insulated Terminal NLY
9 122605 1 4-Pin Connector (female)
10 122701 4 Socket Terminal NLY
11 122604 1 4-Pin Connector (male)
12 122700 4 Pin Terminal NLY
122801 1 Pin/Socket Extraction Tool...Not Illustrated
13 150301 2 #8-18 x 7/16 Phillips Pan Head TEK Screw
icroprocessor Temperature Sensor Bracket Assembly

13
Telephone: [phone] Fax: [phone]
Non- icroprocessor Temperature Sensor Bracket Assembly
Illus. No. Part No. Qty.Description
1 801404 1 Non-Microprocessor Sensor Bracket Assembly Complete
For Gas and Electric Models NLY
(includes illus. nos. 1 through 11 and 15)
880839 1 Non-Microprocessor Sensor Bracket Assembly Complete
For Steam Models NLY
(includes illus. nos. 1 through 11 and 15)
331295 1 Temperature Sensor Bracket NLY
2 152000 5 #6-32 Hex Nut
3 153010 5 #6 Star Washer
4 130101 1 180º Large Thermostat (for gas and electric models nly)
130104 1 215º Large Thermostat (for steam models nly)
5 130109 1 140º Large Thermostat (for gas and electric models nly)
130100 1 150º Large Thermostat (for steam models nly)
6 130107 1 160º Large Thermostat (for gas and electric models nly)
130101 1 180º Large Thermostat (for steam models nly)
7 130112 1 225º Large Automatic Reset Thermostat NLY
8 150005 5 #6-32 x 1/4 Phillips Round Head Machine Screw
9 121028 8 1/4 x 0.032 Insulated Terminal NLY
10 122605 1 4-Pin Connector (female)
840062 1 Sensor (4) Bracket Harness Assembly
(includes illus. nos. 9 through 11)
11 122701 4 Socket Terminal NLY
12 122604 1 4-Pin Connector (male)
13 122700 4 Pin Terminal NLY
122801 1 Pin/Socket Extraction Tool...Not Illustrated
14 150301 2 #8-18 x 7/16 Phillips Pan Head TEK Screw
15 831701 1 Sensor Jumper (4) NLY

14
American Dryer Corporation 88 C rrant Road / Fall River, MA 02720-4781
Basket (Tumbler)/Support Assemblies

15
Telephone: [phone] Fax: [phone]
Basket (Tumbler)/Support Assemblies
Illus. No. Part No. Qty.Description
1 800707* 1 Basket (tumbler) NLY
800858* 1 Stainless Steel Basket (tumbler) NLY
820054 1 Basket (tumbler) and Support Assembly Complete
(includes illus. nos. 1 through 12)
820053 1 Stainless Steel Basket (tumbler) and Support Assembly Complete
(includes illus. nos. 1 through 12)
2 150309 40 #10-16 x 1/2 Hex Head TEK Crimptite Screw
3 301300 4 Basket (tumbler) Rib NLY
301400 4 Stainless Steel Basket (tumbler) Rib NLY
4 150500 1 5/16-18 x 3/4 Socket Button Head Screw
5 100909 8 1/2-13 x 43 Tie Rod
6 301700 4 Basket (tumbler) Reinforcing Plate NLY
7 301701 ** Basket (tumbler) Shim NLY
8 880821 1 Basket (tumbler) Support NLY
(for models with rotation sensor nly)
9 152011 8 1/2-13 Hex Nut
10 153026 16 1/2 Lock Washer
11 153014 8 7/16 Flat Washer
12 116004 1 Felt Collar NLY
401010 1 #847 Adhesive for Felt Collar...Not Illustrated
13 821002 1 Rotation Magnet Holder Assembly
* Felt collar is not included and must be ordered separately.
** As required.

16
American Dryer Corporation 88 C rrant Road / Fall River, MA 02720-4781
Basket (Tumbler) Bearing ount Assembly

17
Telephone: [phone] Fax: [phone]
Basket (Tumbler) Bearing ount Assembly
Illus. No. Part No. Qty.Description
1 101108 1 2-1/4 SK Bushing
2* 100104 2 A68 V-Belt
3 101111 1 18 Basket (tumbler) Pulley
4 150602 4 5/8-11 x 3 Hex Head Machine Bolt
5 153016 4 5/8 Flat Washer
6 100258 1 2-1/4 Pillow Bearing Griplock NLY
7 153016 4 5/8 Flat Washer
8 153015 4 5/8 Lock Washer
9 152010 4 5/8-11 Hex Nut
10 150600 2 3/8-16 x 1-1/2 Hex Head Machine Bolt
11 152005 2 3/8-16 Hex Nut
12 801102 1 Basket (tumbler) Bearing Mount Assembly
(includes illus. nos. 4 through 13)
13 100258 1 2-1/4 Pillow Bearing Griplock NLY
14 150603 2 1/2-13 x 3 Square Head Machine Bolt
15 152011 2 1/2-13 Hex Nut
16 152005 2 3/8-16 Hex Nut
17 153005 2 3/8 Lock Washer
18 153004 4 3/8 Flat Washer
19 150600 2 3/8-16 x 1-1/2 Hex Head Machine Bolt
20 153004 2 3/8 Flat Washer
21 100801 2 5/8 Retaining Ring
22 301810 1 5/8 Hinge Pin
23 100811 2 2-1/4 Retaining Ring
24 153018 2 1/4 Flat Washer
25 153007 2 1/4 Split Lock Washer
26 150512 2 1/4-20 x 1/2 Hex Head Machine Bolt
27 824807 1 Rotational Sensor Assembly
28 880841 1 Rotational Sensor Mounting Bracket
* Replace in matched sets (both belts).

18
American Dryer Corporation 88 C rrant Road / Fall River, MA 02720-4781
Idler Bearing ount Assembly