American Dryer Corp. UD-80 User manual

UD-80 Parts Manual
24 VAC Phase 5
1993/1994
American Dryer Corporation
88 Currant Road
FallRiver,MA02720-4781
Telephone: [phone] / Fax: [phone]
E-mail: [e-mail]
www.amdry.com
ADC Part No. 450134

Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this
productis properlymaintained, itwill providemany yearsof safe,efficient, andtrouble-free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation/operator's
manualincluded withthe dryer.
Thefollowing “FOR YOUR SAFETY” caution must be postednearthe dryerin aprominent location.
FOR YOUR SAFETY
Do not store or use gasoline
orother flammablevapors
andliquids inthevicinity of
thisor anyother appliance.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence
nid’autres vapeursouliquides
inflammablesàproximité decet
appareiloude toutautreappareil.
IMPORTANT NOTE TO PURCHASER
Information must be obtained from your local gas supplier on the
instructionstobe followedifthe usersmellsgas. Theseinstructions
mustbe postedina prominentlocation nearthe dryer.
We have tried to make this manual as complete as possible and hope you will find it useful. The manufacturer
reservesthe rightto makechanges fromtime to time, without noticeor obligation,in prices,specifications, colors,
and material, and to change or discontinue models. The illustrations included in this manual may not depict your
particular dryer exactly.
IMPORTANT
For your convenience, log the following information:
DATEOFPURCHASE __________________________________________________ MODELNO. _________________
RESELLER’SNAME _______________________________________________________________________________
Serial Number(s) _________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
Replacementpartscanbe obtainedfromyour reselleror theADC factory. When orderingreplacement partsfrom
thefactory, youcanFAXyourorder toADC at+1(508)678-9447 ortelephoneyour orderdirectlytothe ADC Parts
Department at [phone]. Please specify the dryer model number and serial number in addition to the
description and part number, so that your order is processed accurately and promptly.
UD-80

Table of Contents
HighSecurity ControlDoorAssembly.................................................................................... 2
LintDrawer/DoorAssembly................................................................................................... 3
LintDrawer/Lint CoopAssembly ........................................................................................... 4
LintDrawer SwitchAssembly ................................................................................................ 5
Phase5OPLMicroprocessorControl PanelAssembly ......................................................... 6
Phase5OPLMicroprocessorControl BoxAssembly ............................................................ 7
FrontPanelAssembly ........................................................................................................... 8
Main DoorSwitch Housing .................................................................................................... 9
MainDoorAssembly ........................................................................................................... 10
Tumbler/SupportAssemblies............................................................................................... 11
TumblerBearingAssembly............................................................................................ 12, 13
IdlerBearingAssembly.................................................................................................. 14, 15
ReversingTotallyEnclosed,Fan-Cooled(T.E.F.C.)Motor MountAssembly .................... 16, 17
UDG-80Direct SparkIgnition(DSI)UpshotBurnerAssembly ........................................ 18, 19
UDS-80Air Operated Steam DamperAssembly ........................................................... 20, 21
SensorBracketAssembly ................................................................................................... 22
SailSwitchAssembly .......................................................................................................... 23
MicroprocessorReversing RearControlBoxAssembly....................................................... 24
Top/BackGuardAssemblies ............................................................................................... 25
Additional PartsAvailable ................................................................................................... 26

2 American Dryer Corp. 450134-7
High Security Control Door Assembly
Illus. No. Part No. Qty. Description
1 160017 1 Special Dummy Lock ONLY
2 160016 1 Lock Cam ONLY
3 112312* 1 UniDryer®Logo ONLY
881053* 1 ADC Logo with Tape (for ALL Coin Models Only)
881052* 1 Metal ADC Logo with Tape (for ALL OPL Models Only)
870011 1 Logo Double Tape Kit ONLY
4 800020** 1 High Security Control DoorAssembly
(includes illus. nos. 4 through 7)
800144 1 Stainless Steel High Security Control DoorAssembly
(includes illus. nos. 4 through 7)
5 180202 1 Top Trim Strip with Lock Hole (38-1/4 length)
6 102307 3 Trim Bumper Gasket (sold by the foot)
7 150201 6 #10-32 x 1/4” Phillips Round Head Machine Screw
8 150300 4 #10 x 1/2” Hex Washer TEK Screw
9 102600 1 Control Door Rod Support Catch
10 102601 1 Control Door Rod Retainer Clip
11 102502 1 Control Door Support Rod
12 122116 1 Switch 24 VAC
(for models mfd. as of May 5, 1993)
13 323635 1 Switch Box Cover
(for models mfd. as of May 5, 1993)
14 150300 1 #16 x 1/2” Hex Washer TEK Screw
(for models mfd. prior to May 5, 1993)
* Logo tape kit is not included and must be ordered separately.
** Specify color when ordering.

450134-7 www.amdry.com 3
Lint Drawer/Door Assembly
Illus. No. Part No. Qty. Description
1* 880826 1 Lint DoorAssembly
(includes illus. nos. 1 and 3 through 5)
2* 880840 1 Lint Drawer Assembly
3 150201 6 #10-32 x 1/4” Phillips TEK Screw
4 102307 3 Trim Bumper Gasket
5 180212 1 Mid Trim Kick Plate
6 117604 6 Neoprene Sponge Tape (sold by the foot)
7 150309 6 #10-16 x 1/2” Hex Head TEK Crimptite Screw
* Specify color when ordering.

4 American Dryer Corp. 450134-7
Illus. No. Part No. Qty. Description
1 881017 1 Lint Back Cover
2 881018 1 Felt Stiffener
3 881019 1 Felt Retainer
4 881020 1 Wrapper Middle Support
5 115993 1 Lint Drawer Felt
6 154200 4 5/32” Pop Rivet
7 881021 1 Right Side Lint Wall
8 150300 5 #10 x 1/2” Hex Washer TEK Screw
9 323626 1 Temperature Sensor Bracket ONLY
(refer to Sensor Bracket Assembly on page 22)
10 121405 1 Large Rubber Grommet Only
11 881022 1 MiddleSide Lint Wall
12 802163 1 Left Side Lint Wall
13 150300 5 #10 x 1/2” Hex Washer TEK Screw
14 154200 4 5/32” Pop Rivet
Lint Drawer/Lint Coop Assembly

450134-7 www.amdry.com 5
Illus. No. Part No. Qty. Description
1 323635 1 Lint Drawer Switch Cover
2 122116 1 Lint Drawer Switch
3 151001 2 #8-32 Pal Nut
4 121405 1 Large Rubber Grommet
Lint Drawer Switch Assembly

6 American Dryer Corp. 450134-7
Phase 5 OPL Microprocessor Control Panel Assembly
Illus. No. Part No. Qty. Description
1 112535 1 OPL English Keyboard LabelAssembly
112276 1 OPL Stick-on Labels (English Only) ... Not Illustrated
112275 1 OPL Stick-on Labels
(Spanish, Italian, and Hebrew) ... Not Illustrated
112277 1 3-Language OPL Stick-on Labels
(English, Spanish and Hebrew) ... Not Illustrated
112278 1 5-Language OPL Stick-on Labels
(Italian, Dutch, French, German and Chinese) ... Not Illustrated
2 801255 1 Phase 5 Microprocessor Control Panel ONLY
801256 1 Phase 5 Microprocessor Control Panel ONLY with Battery Bracket
801207 1 Phase 5 OPL Reversing Microprocessor Control Panel Assembly Complete
(includes illus. nos. 1 through 6)
824459 1 Phase 5 OPL Reversing Microprocessor Control Panel Assembly
with Battery Option Complete
(includes illus. nos. 1 though 6)
3 137231 1 Phase 5 OPL Reversing Microprocessor Controller (computer) ONLY
824998 1 Phase 5 Battery Clip
4 153010 2 #6 Star Washer
5 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw
6 160005 1 Spring Turn Latch (2-piece)
7 136048 1 1/8-Amp Fuse ONLY
IMPORTANT: Check label on computer chip to verify correct part number for controller (computer).

450134-7 www.amdry.com 7
Illus. No. Part No. Qty. Description
1 141403 1 24 VAC Transformer (for 60 Hz models Only)
132023 1 24 VAC Transformer (for 50 Hz models Only)
2 150300 2 #10 x 1/2” Hex Washer TEK Screw
3 120715 1 30-PositionTerminal Block
4 150002 2 #6-32 x 1” Phillips Round Head Machine Screw
5 151000 2 #6-32 Pal Nut
6 136057 * 1/2-Amp (Slo-Blo) Fuse ONLY
7 150301 * #8-18 x 7/16” Phillips Pan Head TEK Screw
8 136008 * Fuse Block and Strip Only
9 122641 1 15-Pin Microprocessor Connector
10 122706 * Mate-N-Lock Socket
* As required.
Phase 5 OPL Microprocessor Control Box Assembly

8 American Dryer Corp. 450134-7
Illus. No. Part No. Qty. Description
1 880817 1 Right Hand Insulated Front PanelAssembly Complete
(includes illus. nos. 1, 2 and 3)
880816 1 Left Hand Insulated Front Panel Assembly Complete
(includes illus. nos. 1, 2 and 3)
2 154215 2 5/32” x 1/4” Pop Rivet
3 170330 1 Friction Door Latch
4 150309 9 #10-16 x 1/2” Hex Head TEK Crimptite Screw
5 121405 1 Rubber Grommet
* Specify color when ordering.
Front Panel Assembly

450134-7 www.amdry.com 9
Illus. No. Part No. Qty. Description
1 152013 2 #6-32 Hex Nut
2 153008 2 #6 Lock Washer
3 137005 1 Singe-Pole Door Switch ONLY
4 121028 2 Insulated Female Terminal
5 154281 2 3/8” Standard Nylon Spacer
6 800448 1 12-1/2” Stainless Steel Main Door Hinge Assembly
(includes illus. nos. 6 and 7)
7 153565 2 #6-32 x 1” Self Clinching Stud
8 313218 1 Main Door Switch Housing ONLY
9 150201 2 #10-32 x 1/4” Phillips Pan Head TEK Screw
10 121405 1 Rubber Grommet
Main Door Switch Housing

10 American Dryer Corp. 450134-7
Main Door Assembly
Illus. No. Part No. Qty. Description
1 881421 1 Gray Plastic Main Door Assembly Complete with Mechanical Fasteners
(includes illus. nos. 1 and 5 through 9)
2 800448 4 12-1/2” Stainless Steel Main Door Hinge Assembly
3 150410 4 #10-24 x 3/8” Phillips Pan Head Taptite Screw
4 152014 1 1/4-20 Free Spin Wash Nut
5 102353 1 Main Door Gasket
6 102212 1 20-7/16” Door Glass with (4) Holes
170730 1 Main Door GlassAdhesive (10.3 oz. cartridge)
7 150448 4 1/2” Stainless Steel Flat Head Allen Screw
8 170319 4 Door Glass (Nylon) Spacer
9 150431 1 Main Door Latch Screw
(#10 x 7/16” Dome Hex Head)

450134-7 www.amdry.com 11
Tumbler/Support Assemblies
Illus. No. Part No. Qty. Description
1 880818* 1 Tumbler ONLYwithout Felt Collar
(includes illus. nos. 1, 2, and 3)
880827 1 Reversing Tumbler and SupportAssembly Complete
(includes illus. nos. 1 through 11)
2 154210 40 5/32” x 3/16” Pop Rivet
3 301308 4 Tumbler Rib ONLY
4 150500 1 5/16-18 x 3/4” Socket Button Head Screw
5 100905 4 3/8-16 x 37 Tie Rod
6 153004 4 3/8” Flat Washer
7 800615 1 Reversing Tumbler Support ONLY
8 152005 4 3/8” Hex Nut
9 153005 4 3/8” Lock Washer
10 153004 4 3/8” Flat Washer
11 116000 1 Felt Collar ONLY
-- 401010 1 #847 Adhesive (5 oz. tube)
* Felt collar is not included and must be ordered separately.

12 American Dryer Corp. 450134-7
Tumbler Bearing Assembly

450134-7 www.amdry.com 13
Tumbler Bearing Assembly
Illus. No. Part No. Qty. Description
1 880220 1 1-3/4” Flange Bearing ONLY
2 153025 4 9/16” Lock Washer
3 152050 4 9/16-12 Hex Nut
4 150508 2 3/8-16 x 3/4” Hex Head Machine Bolt
5 153005 2 3/8” Lock Washer
6 152005 2 3/8-16 Hex Nut
7 150600 2 3/8-16 x 1-1/2” Hex Head Machine Bolt
8 153004 * 3/8” Flat Washer
9 153005 2 3/8” Lock Washer
10 152005 2 3/8-16 Hex Nut
11 150501 4 5/16-18 x 3/4” Hex Head Machine Bolt
12 153002 4 5/16” Lock Washer
13 153001 4 5/16” Flat Washer
14 150621 2 5/16-18 x 1-1/2” Hex Head Machine Bolt
15 152004 2 5/16-18 Hex Nut
16 801101 1 1-3/8” Bearing BoxAssembly Complete
(includes illus. nos. 4 through 20)
For models without Rotation Sensor Option
801103 1 1-3/8” Bearing Box and Support ONLY
(includes illus. nos. 4, 5, 6, 16, and 17)
801105 1 1-3/8” Bearing Box ONLY
17 801104 1 Pillow Block Bearing Support ONLY
18 880779 1 1-3/8” Pillow Block BearingAssembly with Magnet
(for models mfd. as ofApril 5, 1993)
880202 1 1-3/8” Pillow Block Bearing ONLY
(for models mfd. as ofApril 5, 1993)
19 152004 2 5/16-18 Hex Nut
20 150610 2 5/16-18 x 1-1/2”Allen Setscrew
21 101118 1 18-3/4” Pulley
22 101119 1 1-3/8” Taper Lock Hub (key not included)
23 154301 2 5/16-18 x 5/16”Allen Setscrew
24 100735 1 Shaft Key (for taper lock hub)
25 100106 1 5L-690 V-Belt (to idler assembly)
26 824807 1 Rotational SensorAssembly
(for models mfd. as ofApril 5, 1993)
* As required.

14 American Dryer Corp. 450134-7
Idler Bearing Assembly

450134-7 www.amdry.com 15
Idler Bearing Assembly
Illus. No. Part No. Qty. Description
1 100106 1 5L-690 V-Belt (idler to tumbler)
2 101140 1 14” x 3” Compound Pulley
3 100114 1 4L-630 V-Belt (idler to motor)
4 154301 2 5/16-18 x 5/16”Allen Setscrew
5 100705 1 3/16” x 3/16” x 1-3/8” Key
6 301850 1 5/8” x 3/4” Idler Shaft
7 152002 3 1/4-20 Hex Nut
8 153007 3 1/4” Lock Washer
9 100214 2 5/8” Flange Bearing
10 150521 3 1/4-20 x 2” Carriage Bolt
11 801007 1 Idler BearingAssembly Complete
(includes illus. nos. 5 through 17)
12 150617 2 3/8-16 x 1” Hex Head Machine Bolt
13 153005 2 3/8” Lock Washer
14 153004 2 3/8” Flat Washer
15 801009 1 Idler Square Washer
16 152004 1 5/16-18 Hex Nut
17 150509 1 5/16-18 x 3” Hex Head Machine Bolt

16 American Dryer Corp. 450134-7
Reversing Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor Mount Assembly

450134-7 www.amdry.com 17
Reversing Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor Mount Assembly
Illus. No. Part No. Qty. Description
1 100114 1 4L-630 V-Belt (motor to idler)
2 100701 1 3/16” x 3/16” x 1” Key
3 101130 1 5/8” x 2-1/2” Motor Pulley (for 60 Hz models Only)
101139 1 5/8” x 2-3/4” Motor Pulley (for 50 Hz models Only)
4 120200 1 3/8” x 90° Connector
5 181003 1 1/2 hp 208/230/380/460v 3ø 50/60 Hz T.E.F.C. Motor (56Z frame)
6 150501 4 5/16-18 x 3/4” Hex Head Machine Bolt
7 153002 4 5/16” Lock Washer
8 153001 4 5/16” Flat Washer
9* 100023 1 3 hp 220/230/380/460v 3ø 50/60 Hz T.E.F.C. Motor
with 3/4” Shaft (56Z frame)
10 120200 1 3/8” x 90° Connector
11 150501 4 5/16-18 x 3/4” Hex Head Machine Bolt
12 153002 4 5/16” Lock Washer
13 153001 4 5/16” Flat Washer
14 154000 8 5/16” Tinnerman Nut
15 152004 7 5/16” Hex Nut
16 153002 7 5/16” Lock Washer
17 153001 7 5/16” Flat Washer
18 800920 1 Reversing Motor Mount ONLY (56Z frame)
803959 1 60 Hz Reversing T.E.F.C. Motor Mount Assembly Complete
(includes illus. nos. 2 through 14 and 18 through 24)
803964 1 50 Hz Reversing T.E.F.C. Motor Mount Assembly Complete
(includes illus. nos. 2 through 14 and 18 through 24)
19 117604 5 Neoprene Sponge Tape (sold by the foot)
20 153051 1 3/4” S.A.E. Flat Washer
21 100705 1 3/16” x 3/16” x 1-3/8” Key
22 100605 1 13” Impellor with 5/8” Bore
23 153050 ** 1/2” S.A.E. Flat Washer
24 152006 2 1/2-20 Left Hand Jam Nut
* Check part number on motor data label to verify correct motor.
** As required.

18 American Dryer Corp. 450134-7
UDG-80 Direct Spark Ignition (DSI) Upshot Burner Assembly
Illus. No. Part No. Qty. Description
1 150300 19 #10 x 1/2” Hex Washer TEK Screw
2 130401 1 330° Hi-Limit Thermostat ONLY
3 323643 1 Oven Top Cover
4 323641 1 Burner Front
5 323644 1 Oven Inlet Cover
6 140838* 2 #3 (Natural Gas) Burner Orifice
(for 60 Hz models mfd. as of August 20, 1992)
140840* 2 #1 (Natural Gas) Burner Orifice
(for 60 Hz models mfd. prior to August 20, 1992)
140819* 2 #30 (Liquid Propane Gas) Burner Orifice
(for 60 Hz models mfd. as of April 1, 1993)
140821* 2 #28 (Liquid Propane Gas) Burner Orifice
(for 60 Hz models mfd. prior to April 1, 1993)
140840* 2 #1 (Natural Gas) Burner Orifice
(for 50/60 Hz models mfd. as of August 20, 1992)
140821* 2 #28 (Liquid Propane Gas) Burner Orifice
(for 50/60 Hz models mfd. as of August 20, 1992)
140832* 1 #4 (Natural Gas) Burner Orifice
(for 50 Hz models mfd. as of August 20, 1992)
140834* 1 #5 (Natural Gas) Burner Orifice
(for 50 Hz models mfd. as of August 20, 1992)
140819* 1 #30 (Liquid Propane Gas) Burner Orifice
(for 50 Hz models mfd. as of August 20, 1992)
140818* 1 #31 (Liquid Propane Gas) Burner Orifice
(for 50 Hz models mfd. as of August 20, 1992)