American Dryer Corp. AD-60 User manual

AD-60 Parts Manual
24 VAC Phase 5
1992 thru 1998
American Dryer Corporation
88 Currant Road
Fall River, MA 02720-4781
Telephone: [phone] / Fax: [phone]
E-mail: [e-mail]
www.amdry.com
122194
052697WM/tf ADC Part No. 450306

Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble-free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with
the dryer.
The following FOR YOUR SAFETY caution must e posted near the dryer in a prominent location.
We have tried to make this manua as comp ete as possib e and hope you wi find it usefu . ADC reserves the right to make
changes from time to time, without notice or ob igation, in prices, specifications, co ors, and materia , and to change or
discontinue mode s.
Important
For your convenience, log the following information
DATE OF PURCHASE ____________________________ MODEL NO. __________________________________________
RESELLERS NAME _______________________________________________________________________________________
Serial Number(s) ________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
Rep acement parts can be obtained from your rese er or the ADC factory. When ordering rep acement parts from the factory,
you can FAX your order to ADC at [phone] or te ephone your order direct y to the ADC Parts Department at (508)
678-9000. P ease specify the dryer model number and serial number in addition to the description and part number, so that
your order is processed accurate y and prompt y.
The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the
various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.
IMPORTANT NOTE TO PURCHASER
Information must be obtained from your local gas supplier on the instructions
to be followed if the user smells gas. These instructions must be posted in a
prominent location near the dryer.
AD-60
FOR YOUR SAFETY
Do not store or use gasoline or
other flammable vapors and
liquids in the vicinity of this or
any other appliance.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser dessence
ni dautres vapeurs ou liquides
inflammables à proximité de cet
appareil ou de tout autre appareil.

Control Door Assembly Without Trim
For OPL (Non-Coin Models Mfd. as of July 13, 1998 .................................................................... 3
High Security Control Door Assembly .................................................................................................... 4
Phase 5 OPL Microprocessor Control Panel Assembly ......................................................................... 5
Phase 5 OPL Microprocessor Control Box Assembly ........................................................................... 6
Dual Timer Tap Touch Controls
For Models Mfd. as of November 3, 2000 ..................................................................................... 7
Dual Timer Control Panel Assembly ...................................................................................................8, 9
Dual Timer Control Box Assembly ....................................................................................................... 10
Main Door Cold Rolled Steel (CRS Assembly .................................................................................... 11
Plastic Main Door Assembly ................................................................................................................ 12
Cold Rolled Steel (CRS Door Front Panel Assembly .......................................................................... 13
Plastic Door Front Panel Assembly ...................................................................................................... 14
Cold Rolled Steel (CRS Main Door Switch Assembly ......................................................................... 15
Plastc Main Door Switch Assembly ...................................................................................................... 16
Lint Trap Assembly .............................................................................................................................. 17
Drop Lint Door Assembly without Trim
For OPL (Non-Coin Models Mfd. as of July 13, 1999 .................................................................. 18
Drop Lint Door Assembly with Trim
For Models Mfd. prior to July 13, 1999..........................................................................................19
Basket (Tumbler /Support Assembly ............................................................................................... 20, 21
Basket (Tumbler Bearing Assembly
For Models Mfd. as of April 20, 1999 ....................................................................................... 22, 23
Table of Contents

(Basket Tumbler Bearing Assembly
For Models Mfd. prior to April 20, 1999 ................................................................................... 24, 25
Idler Bearing Assembly ................................................................................................................... 26, 27
Non-Reversing T.E.F.C. Motor Mount Assembly ............................................................................ 28, 29
Reversing T.E.F.C. Motor Mount Assembly .................................................................................... 30, 31
Sensor Bracket Assemblies ............................................................................................................. 32, 33
Direct Spark Ignition (DSI Burner Box Assembly
For Models Mfd. as of April 10, 2000 ...................................................................................... 34, 35
Direct Spark Ignition (DSI Burner Assembly
For Models Mfd. prior to April 10, 2000 ................................................................................... 36, 37
Electric Oven Assembly ................................................................................................................. 38, 39
Sail Switch/Hi-Limit Assemblies ...................................................................................................... 40, 41
Single-Phase (1ø Motor, Electric Relay Panel Assembly ...................................................................... 42
3-Phase (3ø Motor, Electric Relay Panel Assembly ............................................................................. 43
Microprocessor Reversing Rear Control Box Assembly ........................................................................ 44
Dual Timer Reversing Rear Control Box Assembly ............................................................................... 45
Air-Operated Steam Damper Assembly .......................................................................................... 46, 47
Mechanical Steam Damper Assembly Option .................................................................................. 48, 49
Outer Top/Back Guard Assembly ........................................................................................................ 50
Heat Reclaimer Assembly .................................................................................................................... 51
Direct Spark Ignition (DSI Burner Assembly Specifications ................................................................. 52
Electric Oven Component Application Chart ........................................................................................ 53
Additional Parts Available .................................................................................................................... 54

3
Telephone: [phone] Fax: [phone]
Control Door Assembly Without Trim
For OPL (Non-Coin) Models Mfd. as of July 13, 1998
Illus. No. Part No. Qty.Description
1 881053 1 ADC Logo ONLY (wit double ad esive tape)
870011 1 Logo Double Tape Kit
2 881045* 1 Control Door
881046 1 Stainless Steel Control Door
(includes illus. nos. 2 and 3)
3 117604 4 Neoprene Sponge Tape (sold by t e foot)
4 150300 4 #10-16 x 1/2 Hex Was er TEK Screw
5 102603 1 Control Door Rod Support Catc
6 102601 1 Control Door Rod Retainer Clip
7 102502 1 Control Door Support Rod
8 882541 2 Spring Turn Latc Assembly
* Specify color w en ordering.

4
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
High Security Control Door Assembly
Illus. No. Part No. Qty.Description
1 160017 1 Special Dummy Lock ONLY (for non-coin models Only)
160104 1 MK-100 Key ONLY (optional)
2 160016 1 Lock Cam ONLY
3 882052 1 Metal ADC Logo wit Tape
870011 1 Logo Double Tape Kit
4 800021* 1 Hig Security Control Door Assembly
(includes illus. nos. 4 t roug 7)
800142 1 Hig Security Stainless Steel Control Door Assembly Less Lock
(includes illus. nos. 4 t roug 7)
5 180202 1 Top Trim Strip wit Lock Hole
6 117603 3 Suppressor Tape/Gasket (sold by t e foot)
(for models mfd. as of February 6, 1995)
102307 3 Trim Bumper Gasket (sold by t e foot)
(for models mfd. prior to February 6, 1995)
7 150201 6 #10-32 x 1/4 P illips Round Head Mac ine Screw
8 150300 4 #10-16 x 1/2 Hex Was er TEK Screw
9 102600 1 Control Door Rod Support Catc
10 102601 1 Control Door Rod Retainer Clip
11 102502 1 Control Door Support Rod
* Specify color w en ordering.

5
Telephone: [phone] Fax: [phone]
Phase 5 OPL Microprocessor Control Panel Assembly
Illus. No. Part No. Qty.Description
1 112535 1 OPL Englis Keyboard Label Assembly
112276 1 OPL Stick-On Labels (Englis Only)...Not Illustrated
112275 1 3-Language OPL Stick-On Labels...Not Illustrated
(Spanis , Italian, and Hebrew)
112277 1 3-Language OPL Stick-On Labels...Not Illustrated
(Englis , Spanis , and Hebrew)
112278 1 5-Language OPL Stick-On Labels...Not Illustrated
(Italian, Dutc , Frenc , German, and C inese)
2 801255 1 P ase 5 Microprocessor Control Panel ONLY
801256 1 P ase 5 Microprocessor Control Panel ONLY wit Battery Bracket
801206 1 P ase 5 OPL Non-Reversing Microprocessor Control Panel Assembly
Complete
(includes illus. nos. 1 t roug 6)
801207 1 P ase 5 OPL Reversing Microprocessor Control Panel Assembly
Complete
(includes illus. nos. 1 t roug 6)
3 137222 1 P ase 5 OPL Non-Reversing Controller ONLY
137231 1 P ase 5 OPL Reversing Controller ONLY
824998 1 P ase 5 Battery Clip
4 153010 2 #6 Star Was er
5 150005 2 #6-32 x 1/4 P illips Round Head Mac ine Screw
6 150413 1 #10-16 x 1/2 TORX Crimptite Screw
(for models mfd. as of Marc 1, 1994)
160005 1 Spring Turn Latc (2-piece)...Not Illustrated
(for models mfd. prior to Marc 1, 1994)
7 136048 1 1/8-Amp (slo blo) Fuse
IMPO TANT: Check label on computer chip to verify correct part number for controller.

6
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Illus. No. Part No. Qty.Description
1 141403 1 24 VAC Transformer
2 150300 2 #10-16 x 1/2 Hex Was er TEK Screw
3 120715 1 30-Position Terminal Block
4 150002 2 #6-32 x 1 P illips Round Head Screw
5 151000 2 #6-32 Pal Nut
6 136057 * 1/2-Amp (slo blo) Fuse
7 150301 * #8-18 x 7/16 Self Drilling Screw
8 136008 * Fuse Block/Strip ONLY
9 122641 1 15-Pin Microprocessor Connector
10 122706 * Sockets ONLY
11 131931 1 Steam Valve Relay - 24 VAC
(for mec anical steam damper models Only)
12 150415 2 #10-16 x 1/2 P illips Round Head Crimptite Screw
13 137035 1 Motor Capacitor
(for mec anical steam damper models Only)
14 323583 1 Capacitor Bracket
(for mec anical steam damper models Only)
15 150300 2 #10-16 x 1/2 Hex Was er TEK Screw
16 132002 1 Transformer
(for mec anical steam damper models 208 volts and ig er)
17 150300 2 #10-16 x 1/2 Hex Was er TEK Screw
* As required.
Phase 5 OPL Microprocessor Control Bo Assembly

7
Telephone: [phone] Fax: [phone]
Dual Timer Tap Touch Controls
For Models Mfd. as of November 3, 2000
Illus. No. Part No. Qty.Description
1 124030 1 15 Minute Timer - 24 VAC
2 124025 1 60 Minute Timer - 24 VAC
3 824175 1 Red Pilot Lig t - 24 VAC
4 122301 1 Tap Touc  Switc
5 131932 3 Relay SPST 24v
6 120730 1 30-Position Terminal Block
7 151000 6 #6-32 Pal Nut
8 882903 1 Dual Timer Panel Complete
(includes illus. nos. 1 t roug 15)
850392 - Dual Timer Panel ONLY
9 153010 2 #6 Star Was er
10 152000 3 #6-32 Hex Nut
11 150207 2 #10-24 x 1/2 P illips Pan Head Mac ine Screw
12 150110 4 #8-32 x 1/4 P illips Round Head Mac ine Screw
13 112563 1 Dual Timer Panel Overlay
14 124104 1 Pure Touc Knob wit Red Pointer
15 124105 1 Pure Touc Knob wit Blue Pointer

8
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Dual Timer Control Panel Assembly

9
Telephone: [phone] Fax: [phone]
Illus. No. Part No. Qty.Description
1 123005 1 Red Indicator Lig t - 24 VAC
2 122400 1 Rocker Heat Selector Switc
3 824015 1 Dual Timer Control Panel Assembly Complete - 24 VAC
(includes illus. nos. 1 t roug 21)
800051 1 Dual Timer Control Panel ONLY
4 131917 1 Pus -To-Start Relay - 24 VAC
5 150207 2 #10-24 x 1/2 Round Head Mac ine Screw
6 154001 2 #10-24 Speed Nut
7 152000 2 #6-32 Hex Nut
8 153010 2 #6 Star Was er
9 120730 1 30-Position Terminal Block
(for models mfd. as of May 2, 1993)
120713 1 18-Position Terminal Block
(for models mfd. prior to May 2, 1993)
10 150002 2 #6-32 x 1 P illips Round Head Mac ine Screw
11 150110 4 #8-32 x 1/4 P illips Mac ine Screw
12 150001 2 #6-32 x 1/2 P illips Round Head Mac ine Screw
13 131931 1 Dual Timer Relay - 24 VAC
14 151000 2 #6-32 Pal Nut
15 112050 1 Dual Timer Label ONLY
16 150415 1 #10-16 x 1/2 P illips Round Head Crimptite Screw
(for models mfd. as of Marc 1, 1994)
160005 1 Spring Turn Latc (2-piece)...Not Illustrated
(for models mfd. prior to Marc 1, 1994)
17 124103 2 Arrow Timer Knob
18 124025 1 60 Minute Timer - 24 VAC
19 124030 1 15 Minute Timer - 24 VAC
20 122602 1 9-Pin Connector ONLY
21 122700 8 Pin Terminal ONLY
-- 122801 1 Pin/Socket Extraction Tool
Dual Timer Control Panel Assembly

10
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Dual Timer Control Bo Assembly
Illus. No. Part No. Qty.Description
1 122603 1 9-Pin Socket Connector
2 122701 9 Socket Terminal ONLY
122801 1 Pin/Socket Extraction Tool
3 315010 1 9-Pin Connector Bracket
4 150300 2 #10-16 x 1/2 Hex Was er TEK Screw
5 150300 2 #10-16 x 1/2 Hex Was er TEK Screw
6 141403 1 24 VAC Transformer
7 150415 2 #10-16 x 1/2 P illips Round Head Crimptite Screw
8 131931 1 Steam Valve Relay
(for mec anical steam damper models Only - 24 VAC)
9 136008 * Fuse Block/Strip ONLY
10** 136057 * 1/2-Amp (slo blo) Fuse ONLY
11 150301 * #8-18 x 7/16 P illips Pan Head TEK Screw
12 150002 2 #6-32 x 1 P illips Round Head Mac ine Screw
13 120715 1 30-Position Terminal Block
14 151000 2 #6-32 Pal Nut
15 132002 1 Transformer (for mec anical steam damper 208 VAC and ig er)
16 150300 2 #10-16 x 1/2 Hex Was er TEK Screw
17 137035 1 Motor Capacitor (for mec anical steam damper models Only)
18 323583 1 Capacitor Bracket (for mec anical steam damper models Only)
19 150300 2 #10-16 x 1/2 Hex Was er TEK Screw
* As required.
** C eck fuse rating for verification.

11
Telephone: [phone] Fax: [phone]
Main Door Cold Rolled Steel (CRS) Assembly
Illus. No. Part No. Qty.Description
1 881150 1 Black Main Door Assembly Complete
(includes illus. nos. 1, 2, and 8 t roug 15)
2 102354 1 Door Gasket
170730 1 Clear Glass Ad esive (10.3 oz. cartridge)
170731 1 Black Glass Ad esive (10.3 oz. cartridge)
3 881152 1 Black Top Hinge Block Assembly
(includes illus. nos. 3 and 4)
4 150445 2 1/4-20 x 3/4 Black Cap Head Setscrew
5 153031 1 1/4 Nylon Was er
6 881151 1 Black Bottom Hinge Block Assembly
(includes illus. nos. 5, 6, and 7)
7 150445 2 1/4-20 x 3/4 Black Cap Head Setscrew
150443 2 1/4-20 x 3/4 Stainless Steel Cap Head Setscrew
8 150683 3 1/4-20 x 5/8 Black Carriage Bolt
9 152014 3 1/4-20 Free Spin Was Nut
10 151010 1 #10-32 Black Hex Acorn Nut
11 150120 1 Door Latc Screw
12 150683 3 1/4-20 x 5/8 Black Carriage Bolt
13 152014 3 1/4-20 Free Spin Was Nut
14 881210 1 Black Main Door Handle ONLY
15 102218 1 20-7/16 Door Glass
(for cold rolled steel [CRS] door wit mec anical fasteners)
102211 1 Door Glass wit Notc
(for cold rolled steel [CRS] door wit out mec anical fasteners)
102360 1 Glass/Door Gasket Tape
170731 1 Black Glass Ad esive (10.3 oz. cartridge)
16 151013 4 #10-32 Black Nylon Acorn Nut

12
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Illus. No. Part No. Qty.Description
1 881421 1 Gray Plastic Main Door Assembly Complete wit Mec anical Fasteners
(includes illus. nos. 1 and 5 t roug 9)
2 800448 4 12-1/2 Stainless Steel Main Door Hinge Assembly
3 150410 4 #10-24 x 3/8 P illips Pan Head Taptite Screw
4 152014 1 1/4-20 Free Spin Was Nut
5 102349 1 Main Door Gasket
6 102212 1 20-7/16 Door Glass wit Four (4) Holes
170730 1 Main Door Glass Ad esive (10.3 oz. cartridge)
7 150448 4 1/2 Stainless Steel Flat Head Allen Screw
8 170319 4 Door Glass (nylon) Spacer
9 150431 1 Main Door Latc Screw
(#10 x 7/16 dome ex ead)
Plastic Main Door Assembly

13
Telephone: [phone] Fax: [phone]
Illus. No. Part No. Qty.Description
1 881273 * 1 Cold Rolled Steel (CRS) Door Front Panel Assembly
(includes illus. nos. 1 t roug 3)
881289 1 Cold Rolled Steel (CRS) Stainless Steel Front Panel Assembly
(includes illus. nos. 1 t roug 3)
2 154215 2 1/8 Pop Rivet
3 170330 1 Friction Door Latc
4 150309 8 #10-16 x 1/2 P illips Hex Head TEK Crimptite Screw
150313 8 TORX Head Screw
(for models mfd. as of October 2, 2000)
5 881152 1 Black Top Hinge Block Assembly
881208 1 Stainless Steel Top Hinge Block Assembly
6 881151 1 Black Bottom Hinge Block Assembly
881209 1 Stainless Steel Bottom Hinge Block Assembly
7 150445 4 1/4-20 x 7/8 Black Cap Head Setscrew
150443 4 1/4-20 x 7/8 Stainless Steel Cap Head Setscrew
* Specify color w en ordering.
Cold Rolled Steel (CRS) Door Front Panel Assembly

14
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Illus. No. Part No. Qty.Description
1 875302* 1 Rig t Hand Insulated Front Panel Assembly Complete
(includes illus. nos. 1, 2, 3, and 6)
875313 1 Stainless Steel Rig t Hand Insulated Front Panel Assembly Complete
(includes illus. nos. 1, 2, 3, and 6)
2 154215 2 5/32 Pop Rivet
3 170330 1 Friction Door Latc
4 150300 1 #10-16 x 1/2 Hex Was er TEK Screw
5 150415 8 #10-16 x 1/2 P illips Round Head Crimptite Screw
6 121405 1 Rubber Grommet
* Specify color w en ordering.
Plastic Door Front Panel Assembly

15
Telephone: [phone] Fax: [phone]
Cold Rolled Steel (CRS) Main Door Switch Assembly
Illus. No. Part No. Qty.Description
1 150006 2 #6-32 x 7/8 P illips Pan Head Mac ine Screw
2 152013 2 #6-32 Hex Nut
3 153010 2 #6 Star Was er
4 137005 1 Single-Pole Door Switc (SDS)
5 150445 4 1/4-20 x 3/4 Hinge Block Screw
6 882866 1 Black Main Door Switc Housing ONLY
7 150301 2 #8-18 x 7/16 P illips Pan Head TEK Screw
8 882882 1 Ivory Bottom Hinge Block wit Hinge Block Screws
(includes illus. nos. 5 and 8)
9 882883 1 Ivory Top Hinge Block wit Hinge Block Screws
(includes illus. nos. 5 and 9)
10 153031 1 Nylon Was er

16
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Illus. No. Part No. Qty.Description
1 152013 2 #6-32 Hex Nut
2 153008 2 #6 Lock Was er
3 137005 1 Single-Pole Door Switc (SDS)
4 121028 2 Insulated Female Terminal
5 154281 2 3/8 Standard Nylon Spacers
6 800448 1 12-1/2 Stainless Steel Main Door Hinge Assembly
(includes illus. nos. 6 and 7)
7 153565 2 #6-32 x 1 Self Clinc ing Stud
8 313218 1 Main Door Switc Housing
9 150201 2 #10-32 x 1/4 P illips Pan Head Screw
10 121405 1 Rubber Grommet
Plastic Main Door Switch Assembly

17
Telephone: [phone] Fax: [phone]
Lint Trap Assembly
Illus. No. Part No. Qty.Description
1 800402 1 Lint Trap Assembly Complete
(includes illus. nos. 1, 3, 4, and 5)
800404 1 Lint Trap ONLY
800407 1 Reversing Lint Trap Assembly Complete
(includes illus. nos. 1, 3, 4, and 5)
800406 1 Reversing Lint Trap ONLY
2 154200 7 5/32 Pop Rivet
3 304101 1 Lint Screen Holder ONLY
4 150300 3 #10-16 x 1/2 Hex Was er TEK Screw
5 800501 1 Lint Screen ONLY
6 150419 2 #6 x 1/2 Tamperproof TEK Screw
7 108120 1 C ain For Drop Lint Door (10-1/2 lengt )
- 150418 1 Tamperproof Screw Hand Driver

18
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Illus. No. Part No. Qty.Description
1 800150 1 Knob Latc Kit Assembly
(includes illus. nos. 1 and 2)
160001 1 Lock Assembly wit Key
(for coin models Only)
160103 1 Key ONLY
160003 1 Dummy Lock ONLY
(for non-coin models)
160104 1 Key ONLY
2 160008 1 Lock Cam and Dummy Lock
160009 1 Knob Latc Adjustable Cam ONLY
150425 1 #12-24 x 3/8 Round Head Mac ine Screw ONLY
(screw for knob latc adjustable cam)
3 157000 1 Drop Lint Door Spring
4 883098 1 Insulated Drop Lint Door Assembly
(includes illus. nos. 4 and 5)
5 117604 7 Neoprene Sponge Tape (sold by t e foot)
6 150419 2 #6 x 1/2 Tamperproof TEK Screw
7 108120 1 C ain For Drop Lint Door (10-1/2 lengt )
-- 150418 1 Tamperproof Screw Hand Driver
Drop Lint Door Assembly without Trim
For OPL (Non-Coin) Models Mfd. as of July 13, 1999