American Dryer Corp. AD-15 Phase 7 User manual

AD-15 Parts Manual
24 VAC Phase 5
For models as of July 1, 2002
AmericanDryerCorporation
88Currant Road
FallRiver,MA02720-4781
Telephone: [phone] / Fax: [phone]
E-mail:[e-mail]
www.amdry.com
ADCPartNo.451101

Retain This Manual In ASafe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble-free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with
the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make
changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or
discontinue models.
Important
For your convenience, log the following information:
DATE OFPURCHASE ____________________________ MODELNO. __________________________________________
RESELLER’SNAME _______________________________________________________________________________________
Serial Number(s) ________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADCfactory. When ordering replacement parts from the factory,
you can FAX your order to ADC at [phone] or telephone your order directly to the ADC Parts Department at (508)
678-9000. Pleasespecify thedryermodel numberand serial numberinadditionto thedescriptionand partnumber,so that
your order is processed accurately and promptly.
The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the
various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.
“IMPORTANTNOTETOPURCHASER”
Informationmustbeobtainedfromyourlocalgassupplierontheinstructions
tobefollowedifthe user smells gas. Theseinstructionsmustbeposted in a
prominentlocationnearthedryer.
FORYOURSAFETY
Donot store or use gasolineor
otherflammablevaporsand
liquidsinthevicinityofthisor
anyotherappliance.
POURVOTRESÉCURITÉ
Nepasentreposer ni utiliser d’essence
nid’autresvapeursouliquides
inflammablesàproximitédecet
appareiloude tout autreappareil.
AD-15

OPLControlDoorAssembly ................................................................................................................. 3
CoinControlDoorAssembly ................................................................................................................. 4
Phase5Coin Microprocessor Control PanelAssembly .......................................................................... 5
Phase5OPLMicroprocessor ControlPanelAssembly .......................................................................... 6
Phase5 Coin andOPLMicroprocessor Control BoxAssembly.............................................................. 7
ControlVaultAssembly.......................................................................................................................... 8
DualTimer“TapTouch”Controls........................................................................................................... 9
Non-MicroprocessorCoinMeter Control PanelAssembly ................................................................... 10
Non-MicroprocessorControlBoxAssembly ....................................................................................... 11
SlideMeterCaseAssembly ................................................................................................................. 12
MainDoorAssembly ........................................................................................................................... 13
MainDoorSwitchAssembly................................................................................................................ 14
FrontPanelAssembly .......................................................................................................................... 15
Basket(Tumbler)/SupportAssembly .................................................................................................... 16
OPLDropLintDoorAssembly............................................................................................................ 17
CoinDropLintDoorAssembly............................................................................................................ 18
LintTrapAssembly .............................................................................................................................. 19
Basket(Tumbler)BearingAssembly ..................................................................................................... 20
IdlerBearingAssembly ........................................................................................................................ 21
Non-ReversingMotorMountAssembly ..........................................................................................22, 23
SensorBracketAssemblies .............................................................................................................24, 25
DirectSparkIgnition(DSI)BurnerAssembly ..................................................................................26, 27
ElectricOvenAssembly ..................................................................................................................28, 29
DSIControlModuleAssembly ............................................................................................................ 30
Single-Phase(1ø)Motor,ElectricRelayPanelAssembly ...................................................................... 31
3-Phase(3ø)Motor,ElectricRelayPanelAssembly ............................................................................. 32
Table of Contents

SlideMeterControlBoxAssembly ...................................................................................................... 33
SteamCoil/Air-OperatedSteamDamperAssembly ........................................................................34, 35
SteamCoil/MechanicalSteamDamperAssembly ............................................................................ 36, 37
OuterTop/Back GuardAssembly ........................................................................................................ 38
CoinMeterReplacementParts ............................................................................................................ 39
TransformerUsageListingforGas/SteamDryers.................................................................................. 40
TransformerUsageListingforElectricDryers ....................................................................................... 41
ElectricOvenComponentApplicationChart ........................................................................................ 42
AdditionalPartsAvailable .................................................................................................................... 43

451101-2 Telephone: [phone] / www.amdry.com 3
OPL Control Door Assembly
Illus. No. Part No. Qty.Description
1 881053 1 ADC Logo ONLY (with double adhesive tape)
870011 1 Logo Double Tape Kit...Not Illustrated
2 883388 1 White Control Door
(includes illus. nos. 2 and 3)
883389 1 Coral Blue Control Door
(includes illus. nos. 2 and 3)
883390 1 Ivory Control Door
(includes illus. nos. 2 and 3)
817180 1 Stainless Steel Control Door
(includes illus. nos. 2 and 3)
3 117604 4 Neoprene Sponge Tape (sold by the foot)
4 150317 2 #10-16 x 3/4” TORX Plus BTN Type 1
5 102603 1 Control Door Rod Catch
6 102601 1 Control Door Rod Retainer Clip
7 102502 1 Control Door Support Rod
8 150321 2 #10-32 x 1/2” Phillips Machine Screw
9 154011 2 #10-32 Multi-Thread U-Nut

4 American Dryer Corporation 451101-2
Coin Control Door Assembly
Illus. No. Part No. Qty.Description
1 160015 1 High Security MK-100 LockAssembly with Key (for coin models Only)
160104 1 MK-100 Key ONLY
2 160016 1 Lock Cam ONLY
3 881053 1 ADC Logo with Tape
870011 1 Double Sided Tape Kit...Not Illustrated
4 883416 1 White High Security Control DoorAssembly with BlackTrim
(includes illus. nos. 4 through 7)
883417 1 Stainless Steel High Security Control Door with BlackTrim
(includes illus. nos. 4 through 7)
883418 1 Coral Blue High Security DoorAssembly with Black Trim
(includes illus. nos. 4 through 7)
883419 1 Ivory High Security DoorAssembly with BlackTrim
(includes illus. nos. 4 through 7)
5 883525 1 Top Black Trim Strip with Lock Hole
6 117604 6 Sponge Tape (sold by the foot)
7 152014 4 1/4-20 with 3/4” Free Spin Wash Nut
8 150317 2 #10-16 x 3/4” TORX Plus BTN Type 1
9 102603 1 Control Door Rod Catch
10 102601 1 Control Door Rod Retainer Clip
11 102502 1 Control Door Support Rod

451101-2 Telephone: [phone] / www.amdry.com 5
Phase 5 Coin Microprocessor Control Panel Assembly
Illus. No. Part No. Qty.Description
1 112526 1 Coin Keyboard LabelAssembly
2 883537 1 Phase 5 Coin Control Panel Assembly
(includes illus. nos. 1, 2, 4 through 6 and 11)
883538 1 Phase 5 Coin Control Panel Assembly ONLY with Battery Option
(includes illus. nos. 1, 2, 4 through 6 and 11)
883539 1 Coin Control Panel ONLY
883540 1 Coin Control Panel with Battery Bracket
3 150309 1 #10-16 x 1/2” Hex Head Crimptite Screw
4 137213 1 Phase 5 Coin Controller ONLY
824998 1 Phase 5 Battery Clip
5 153010 2 #6 Star Washer
6 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw
7 883363 1 Microprocessor Coin Acceptor with Optical Switch
8 881143 1 Optic Switch ONLY
9 137023 1* Optic Switch Connector ONLY
10 137021 3* Microprocessor Socket ONLY
122800 1 Pin/Socket Extraction Tool...Not Illustrated
11 136048 1 1/8-Amp (Slo-Blo) Fuse ONLY
* For dual coin models, double the quantity.
IMPORTANT: Check label on computerchiptoverifycorrectpart number for controller.

6 American Dryer Corporation 451101-2
Illus. No. Part No. Qty.Description
1 112535 1 OPL English Keyboard LabelAssembly
112276 1 OPL Stick-On Labels (English Only)...Not Illustrated
112275 1 3-Language OPL Stick-On Labels...Not Illustrated
(Spanish, Italian, and Hebrew)
112277 1 3-Language OPL Stick-On Labels...Not Illustrated
(English, Spanish, and Hebrew)
112278 1 5-Language OPL Stick-On Labels...Not Illustrated
(Italian, Dutch, French, German, and Chinese)
2 801255 1 Phase 5 Microprocessor Control Panel ONLY
801256 1 Phase 5 Microprocessor Control Panel ONLY with Battery Bracket
801206 1 Phase 5 OPL Non-Reversing Microprocessor Control Panel Assembly
Complete
(includes illus. nos. 1 through 6)
801207 1 Phase 5 OPL Reversing Microprocessor Control Panel Assembly Complete
(includes illus. nos. 1 through 6)
3 137222 1 Phase 5 OPL Non-Reversing Controller ONLY
137231 1 Phase 5 OPL Reversing Controller ONLY
824998 1 Phase 5 Battery Clip
4 153010 2 #6 Star Washer
5 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw
6 150300 1 #10-16 x 1/2” Hex Washer TEK Screw
7 136048 1 1/8-Amp (Slo-Blo) Fuse
IMPORTANT: Check label on computerchiptoverifycorrectpart number for controller.
Phase 5 OPL Microprocessor Control Panel Assembly

451101-2 Telephone: [phone] / www.amdry.com 7
Illus. No. Part No. Qty.Description
1 -------- 1 24 VAC Control Voltage Transformer
(refer to Transformer Usage Listing for Gas/Steam Dryers on
page 40)
(refer to Transformer Usage Listing for Electric Dryers on page 41)
2 150300 2 #10-16 x 1/2” Hex Washer TEK Screw
3 120715 1 30-Position Terminal Block
4 150002 2 #6-32 x 1” Phillips Round Head Screw
5 151000 2 #6-32 Pal Nut
6 136057 * 1/2-Amp (Slo-Blo) Fuse
7 150301 * #8-18 x 7/16” Self Drilling Screw
8 136008 * Fuse Block/Strip ONLY
9 122641 1 15-Pin Microprocessor Connector
10 122706 * Sockets ONLY
11 131931 1 Steam Valve Relay - 24 VAC (for mechanical steam damper models Only)
12 150309 2 #10-16 x 1/2” Hex Head Crimptite Screw
13 137035 1 Motor Capacitor (for mechanical steam damper models Only)
14 323583 1 Capacitor Bracket (for mechanical steam damper models Only)
15 150300 2 #10-16 x 1/2” Hex Washer TEK Screw
16 132002 1 Transformer (for mechanical steam damper models 208 volts and higher)
17 150300 2 #10-16 x 1/2” Hex Washer TEK Screw
* As required.
Phase 5 Coin and OPL Microprocessor Control Box Assembly

8 American Dryer Corporation 451101-2
Illus. No. Part No. Qty.Description
1 802112 1 Microprocessor Coin VaultAssembly Complete
(includes illus. nos. 1 through 6)
802117 1 Microprocessor Coin Vault ONLY
802110 1 Non-Microprocessor Coin VaultAssembly Complete
(includes illus. nos. 1 through 6)
802115 1 Non-Microprocessor Coin Vault ONLY
2 160028 1 Cam ONLY for 1/4 Turn Lock
3 875061 1 1/4 Turn Lock with Key and Cam
160105* 1 1/4 Turn Mer-Pel Key ONLY
4 802020 1 1/4 Turn Coin BoxAssembly
(includes illus. nos. 2 through 5)
802019 1 1/4 Turn Coin Box ONLY without Faceplate
125915 1 High Security (Greenwald) Coin Box ONLY with Key
5 802018 1 1/4 Turn Coin Box Faceplate ONLY
6 152014 4 1/4-20 Free Spin Wash Nut
7 102502 1 Control Door Support Rod
8 102601 1 Control Door Rod Retainer Clip
9 102603 1 Control Door Rod Catch
* Specify key number when ordering.
Control Vault Assembly

451101-2 Telephone: [phone] / www.amdry.com 9
Dual Timer “Tap Touch” Controls
Illus. No. Part No. Qty.Description
1 124030 1 15 Minute Timer - 24 VAC
2 124025 1 60 Minute Timer - 24 VAC
3 824175 1 Red Pilot Light - 24 VAC
4 122301 1 “Tap Touch” Switch
5 131932 3 Relay SPST 24v
6 120730 1 30-Position Terminal Block
7 151000 6 #6-32 Pal Nut
8 882903 1 Dual Timer Panel Complete
(includes illus. nos. 1 through 15)
850392 1 Dual Timer Panel ONLY
9 153010 2 #6 Star Washer
10 152000 3 #6-32 Hex Nut
11 150207 2 #10-24 x 1/2” Phillips Pan Head Machine Screw
12 150110 4 #8-32 x 1/4” Phillips Round Head Machine Screw
13 112563 1 Dual Timer Panel Overlay
14 124104 1 Pure Touch Knob with Red Pointer
15 124105 1 Pure Touch Knob with Blue Pointer

10 American Dryer Corporation 451101-2
Non-Microprocessor Coin Meter Control Panel Assembly
Illus. No. Part No. Qty.Description
1 123005 1 Red Indicator Light - 24 VAC
2 122400 1 Rocker Heat Selector Switch
3 824172 1 Coin Meter Control Panel Assembly Less Coin Meter
(includes illus. nos. 1 through 5 and 7 through 9)
824109 1 Coin Meter Control Panel ONLY
4 131932 1 24 VAC Relay
154001 2 #10-24 Speed Nut (used on P/N 131932, 24 VAC Relay)
5 123225 1 Green Push-To-Start Button
6 125601 1 25¢ Coin Meter - 24 VAC (specify timing)
7 153010 2 #6 Star Washer
8 152016 2 Hex Nut
9 120712 1 12-Position Terminal Block
10 150300 1 #10-16 x 1/2” Hex Washer TEK Screw
11 122602 1 9-Pin Connector
12 122700 7 Pin Terminal ONLY
122801 1 Pin/Socket Extraction Tool...Not Illustrated
NOTE: For Coin Meter Replacement Parts refer to page 39.

451101-2 Telephone: [phone] / www.amdry.com 11
Non-Microprocessor Control Box Assembly
Illus. No. Part No. Qty.Description
1 122603 1 9-Pin Socket Connector
2 122701 9 Socket Terminal ONLY
122801 1 Pin/Socket Extraction Tool...Not Illustrated
3 315010 1 9-Pin Connector Bracket
4 150300 2 #10-16 x 1/2” Hex Washer TEK Screw
5 150300 2 #10-16 x 1/2” Hex Washer TEK Screw
6 --------- 1 24 VAC Control Voltage Transformer
(refer to Transformer Usage Listing for Gas/Steam Dryers on
page 40)
(refer to Transformer Usage Listing for Electric Dryers on page 41)
7 150309 2 #10-16 x 1/2” Hex Head Crimptite Screw
8 131931 1 Steam Valve Relay (for mechanical steam damper models Only) - 24 VAC
9 136008 * Fuse Block/Strip ONLY
10** 136057 * 1/2-Amp (Slo-Blo) Fuse ONLY
11 150301 * #8-18 x 7/16” Phillips Pan Head TEK Screw
12 150002 2 #6-32 x 1” Phillips Round Head Machine Screw
13 120715 1 30-Position Terminal Block
14 151000 2 #6-32 Pal Nut
15 132002 1 Transformer (for mechanical steam damper 208 VAC and higher)
16 150300 2 #10-16 x 1/2” Hex Washer TEK Screw
17 137035 1 Motor Capacitor (for mechanical steam damper models Only)
18 323583 1 Capacitor Bracket (for mechanical steam damper models Only)
19 150300 2 #10-16 x 1/2” Hex Washer TEK Screw
* As required.
** Check fuse on dryer for verification.

12 American Dryer Corporation 451101-2
Illus. No. Part No. Qty.Description
1* 160199 1 Key ONLY for Slide Meter Lock
2 160099 1 Lock/Key/Cam and Hardware
3 125908 1 Slide Meter Accumulator - 24 VAC
4 122643 9 Mate-N-Lok Pin ONLY
5 122642 1 9-Pin Mini-Universal Connector
6 152014 4 1/4-20 Free Spin Wash Nut
7 122631 2 6-Pin Connector (Mate-N-Lok)
8 131917 1 Push-To- Start Relay - 24 VAC
9 883034 1 White Slide Meter Case
883035 1 Coral Blue Slide Meter Case
883036 1 Ivory Slide Meter Case
10 122603 1 9-Pin Connector (Mate-N-Lok)
11 122701 21 Socket Terminal ONLY
12 883165 1 Slide Meter Case ONLY with Door Less Lock
13 154203 6 1/4” Drive Rivet
14 801700 1 Slide Meter Extension ONLYwith Mirror
(includes illus. nos. 14 and 15)
15 315404 1 Stainless Steel Mirror ONLY
16 -------- 1 Typical Slide Meter Coin Chute (not available fromADC)
17 123005 1 Red Indicator Light - 24 VAC
18 122400 1 Rocker Heat Selector Switch
19 -------- 1 Typical Slide Meter Coin Box (not available from ADC)
20 801701 1 Slide Meter Case Mounting Plate
21 102502 1 Control Door Support Rod
22 102601 1 Control Door Rod Retainer Clip
23 102603 1 Control Door Rod Catch
24 883044 1 Slide Meter Extension
25 883038 1 White Slide Meter Timer Door
883039 1 Coral Blue Slide Meter Timer Door
883040 1 Ivory Slide Meter Timer Door
* Specify key number when ordering.
Slide Meter Case Assembly

451101-2 Telephone: [phone] / www.amdry.com 13
Main Door Assembly
Illus. No. Part No. Qty.Description
1 881150 1 Black Main DoorAssembly Complete
(includes illus. nos. 1, 2, and 8 through 15)
2 102354 1 Door Gasket
170731 1 Black Glass Adhesive (10.3 oz. cartridge)...Not Illustrated
3 881152 1 Black Top Hinge BlockAssembly
(includes illus. nos. 3 and 4)
4 150445 2 1/4-20 x 3/4” Black Cap Head Setscrew
5 153031 1 1/4” Nylon Washer
6 881151 1 Black Bottom Hinge BlockAssembly
(includes illus. nos. 5 through 7)
7 150445 2 1/4-20 x 3/4” Black Cap Head Setscrew
8 150683 3 1/4-20 x 5/8” Black Carriage Bolt
9 152014 3 1/4-20 Free Spin Wash Nut
10 151010 1 #10-32 Black Hex Acorn Nut
11 150120 1 Door Latch Screw
12 150683 3 1/4-20 x 5/8” Black Carriage Bolt
13 152014 3 1/4-20 Free Spin Wash Nut
14 881210 1 Black Main Door Handle ONLY
15 102211 1 20-7/16” Door Glass
170731 1 Black Glass Adhesive (10.3 oz. cartridge)...Not Illustrated

14 American Dryer Corporation 451101-2
Main Door Switch Assembly
Illus. No. Part No. Qty.Description
1 150006 2 #6-32 x 7/8” Phillips Pan Head
2 152013 2 #6-32 Hex Nut
3 153010 2 #6 Star Washer
4 137005 1 Single-Pole Door Switch (SDS)
5 122636 2 FlagTerminal
6 881211 1 Main Door Switch Housing
7 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw

451101-2 Telephone: [phone] / www.amdry.com 15
Front Panel Assembly
Illus. No. Part No. Qty.Description
1 883553 1 White Front Panel Assembly
(includes illus. nos. 1 through 3)
881287 1 Stainless Steel Front PanelAssembly
(includes illus. nos. 1 through 3)
883554 1 Ivory Front Panel Assembly
(includes illus. nos. 1 through 3)
883555 1 Coral Blue Front Panel Assembly
(includes illus. nos. 1 through 3)
2 154215 2 5/32” x 1/4” Rivet
3 881987 1 Friction Door Latch Kit
(includes illus. nos. 2 and 3)
4 150300 1 #10-16 x 1/2” Hex Washer TEK Screw
5 150309 8 #10-16 x 1/2” Phillips Hex Head TEK Crimptite Screw
6 881152 1 Black Top Hinge BlockAssembly
881208 1 Stainless Steel Top Hinge BlockAssembly
7 150445 4 1/4-20 x 7/8” Black Cap Head Setscrew
150443 4 1/4-20 x 7/8” Stainless Steel Cap Head Setscrew
8 881151 1 Black Bottom Hinge BlockAssembly
881209 1 Stainless Steel Bottom HingeAssembly

16 American Dryer Corporation 451101-2
Basket (Tumbler)/Support Assembly
Illus. No. Part No. Qty.Description
1* 800700 1 Galvanized Basket (tumbler) ONLY(without felt collar)
800850 1 Stainless Steel Basket (tumbler) ONLY(without felt collar)
800812 1 Galvanized Basket (tumbler) and SupportAssembly
(includes illus. nos. 1 through 10)
800860 1 Stainless Steel Basket (tumbler) and SupportAssembly
(includes illus. nos. 1 through 10)
2 150313 24 #10-16 x 1/2” TORX Plus BTN Type 1
3 301307 4 Galvanized Basket (tumbler) Rib ONLY
301407 4 Stainless Steel Basket (tumbler) Rib ONLY
4 100900 4 5/16-18 x 17-1/2” Tie Rod
5 153001 4 5/16” Flat Washer
6 800610 1 Basket (tumbler) Support ONLY
7 152004 4 5/16-18 Hex Nut
8 153002 4 5/16” Lock Washer
9 153001 4 5/16” Flat Washer
10 116002 1 Felt Collar ONLY
401010 1 #847Adhesive for Felt Collar (5.0 oz. tube)...Not Illustrated
* Felt collar is not included and must be ordered separately.

451101-2 Telephone: [phone] / www.amdry.com 17
Illus. No. Part No. Qty.Description
1 800150 1 Knob Latch Kit Assembly
(includes illus. nos. 1 and 2)
160003 1 Dummy Lock ONLY(for non-coin models Only)
160104 1 MK-100 Key ONLY (for dummy lock)
2 160008 1 Lock Cam for Dummy Lock
160009 1 Knob Latch Adjustable Cam ONLY
150425 1 #12-24 x 3/8” Round Head Machine Screw ONLY
(screw for knob latch adjustable cam)
3 157000 1 Drop Lint Door Spring
4 883564 1 White Drop Lint DoorAssembly without Trim
(includes illus. nos. 4 and 5)
883565 1 Ivory Drop Lint DoorAssembly without Trim
(includes illus. nos. 4 and 5)
883566 1 Coral Blue Drop Lint DoorAssembly without Trim
(includes illus. nos. 4 and 5)
883141 1 Stainless Steel Lint DoorAssembly without Trim
(includes illus. nos. 4 and 5)
5 117604 7 Neoprene Sponge Tape (sold by the foot)
6 150419 2 #6 x 1/2” Tamperproof TEK Screw
150418 1 Tamperproof Screw Hand Driver...Not Illustrated
7 108120 1 Chain for Drop Lint Door (10-1/2” length)
OPL Drop Lint Door Assembly

18 American Dryer Corporation 451101-2
Coin Drop Lint Door Assembly
Illus. No. Part No. Qty.Description
1 160001 1 LockAssembly with Key
160103 1 Key ONLY
2 160008 1 Cam ONLY
3 108120 1 Chain for Drop Lint Door
4 883421 1 White Drop Lint DoorAssembly with Black Trim
(includes illus. nos. 4 through 8)
883423 1 Ivory Drop Lint Door Assembly with Black Trim
(includes illus. nos. 4 through 8)
883424 1 Coral Blue Drop Lint DoorAssembly with Black Trim
(includes illus. nos. 4 through 8)
883422 1 Stainless Steel Drop Lint DoorAssembly with Black Trim
(includes illus. nos. 4 through 8)
5 152014 10 1/4-20 with 3/4” Free Spin Wash Nut
6 117604 7 Noise Suppression Tape (sold by the foot)
7 117603 3 1/8” x 9/16” Sponge Tape (sold by the foot)
8 883531 2 Black Drop Lint Door Trim
9 150419 2 #6 x 1/2” Tamperproof TEK Screw
150418 1 Tamperproof Screw Hand Driver...Not Illustrated