American Dryer Corp. ADS-464 II Administrator Guide

ADS-464 II
Installation/Operator’s Manual
011700DX/pb ADC Part No. 113074
WARNING: For your safety the
information in this manual must be
followed to minimize the risk of fire or
explosion or to prevent property damage,
personal injury or death.
Do not store or use gasoline or other flammable
vapor and liquids in the vicinity of this or any
other appliance.
For replacement parts, contact the distributor from which the dryer
was purchased or
American Dryer Corporation
88 Currant Road
Fall River MA 02720-4781
Telephone: [phone] / Fax: [phone]
e-mail: [e-mail]
AVERTISSEMENT: Assurez-vous de bien
suivre les instructions données dans cette
notice pour réduire au minimum le risque
dincendie ou dexplosion ou pour éviter tout
dommage matériel, toute blessure ou la mort.
Ne pas entreposer ni utiliser dessence ni
dautres vapeurs ou liquides inflammables dans
le voisinage de cet appareil ou de tout autre
appareil.

We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make
changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or
discontinue models.
Important
For your convenience, log the following information:
Replacement parts can be obtained from your distributor or the ADC factory. When ordering replacement parts from the
factory, you can FAX your order to ADC at [phone] or telephone your orders directly to the ADC Parts Department at
[phone]. Please specify the dryer model number and serial number in addition to the description and part number, so
that your order is processed accurately and promptly.
Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble-free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation/operator's manual
included with the dryer.
The following FOR YOUR SAFETY caution must be posted near the dryer in a prominent location.
DATE OF PURCHASE MODEL NO.
DISTRIBUTORS NAME
Serial Number(s)
ADS-464 II
FOR YOUR SAFETY
Do not store or use gasoline or
other flammable vapors or liquids
in the vicinity of this or any other
appliance.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser dessence
ni dautres vapeurs ou liquides
inflammables dans le voisinage de cet
appareil ou de yout autre appareil.

IMPORTANT
YOU MUST DISCONNECTand LOCKOUTTHE ELECTRIC SUPPLYandTHE STEAM
SUPPLYBEFOREANYCOVERS or GUARDSARE REMOVED FROMTHE MACHINE
TOALLOWACCESS FOR CLEANING,ADJUSTING, INSTALLATION, orTESTING
OF ANY EQUIPMENT per OSHA (Occupational Safety and Health Administration)
STANDARDS.
CHILDREN SHOULD NOT BEALLOWED TO PLAYON OR NEAR THE DRYERS.
WARNING
CHILDREN SHOULD BE SUPERVISED IF NEAR DRYERS IN OPERATION.
DRYERS SHOULD NEVER BE LEFT UNATTENDEDWHILE IN OPERATION.
CAUTION
FOR YOUR SAFETY
DO NOT DRYMOPHEADS IN THE DRYER.
DO NOTUSE DRYER INTHE PRESENCE OF DRYCLEANING FUMES.
WARNING
UNDER NO CIRCUMSTANCES should the door switch or the heat circuit devices
ever be disabled.
Caution: Label all wires prior to
disconnection when servicing controls. Wiring
errors can cause improper operation.
«Attention: Lor des opérations dentretien
des commandes étiqueter tous fils avant
de les déconnecter. Toute erreur de
câblage peut étre une source de danger et
de panne.»

WARNING
The dryer must never be operated with any of the back guards, outer tops, or service
panels removed. PERSONALINJURYor FIRE COULD RESULT.
IMPORTANT
PLEASE OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or
specified in the installation/operator's manual included with the dryer.
Dryers must not be installed or stored in an area where it will be exposed to water or weather.
The wiring diagram for the dryer is located in the front electrical control box area.
DRYER MUST NEVER BE OPERATEDWITHOUTTHE LINT FILTER (SCREEN) IN
PLACE, EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED.
WARNING

Table of Contents
SECTION I
IMPORTANT INFORMATION ........................................................................................................ 3
A. Receiving and Handling ............................................................................................................... 3
B. Safety Precautions ...................................................................................................................... 4
SECTION II
SPECIFICATIONS/DIMENSIONS ................................................................................................... 6
A. Specifications ............................................................................................................................. 6
B. Dimensions ................................................................................................................................. 7
SECTION III
INSTALLATION PROCEDURES ..................................................................................................... 8
A. Reassembly of Dryer .................................................................................................................. 8
B. Location Requirements ............................................................................................................. 11
C. InternalAir, Electrical, and Water Connections .......................................................................... 12
D. External Supply Connections ..................................................................................................... 18
E. Electrical Requirements ............................................................................................................. 22
F. FreshAir Supply Requirements ................................................................................................. 25
G. Steam Information .................................................................................................................... 26
H. Shut Down Instructions ............................................................................................................. 27
SECTION IV
PRE START-UP ................................................................................................................................. 28
A. Preparation for Operation ......................................................................................................... 28
SECTION V
ROUTINE MAINTENANCE........................................................................................................... 29
A. Cleaning ................................................................................................................................... 29
SECTION VI
COMPONENT SYSTEM DESCRIPTIONS................................................................................... 31
A. Tumbler (Basket) Support and Drive System ............................................................................. 31
B. MainAir Blower and Heat Reclaimer System ............................................................................ 34
C. CompressedAir System ........................................................................................................... 36
D. Safety Devices .......................................................................................................................... 38

SECTION VII
SERVICE/PARTS INFORMATION ................................................................................................ 40
A. Service ..................................................................................................................................... 40
B. Parts ........................................................................................................................................ 40
SECTION VIII
WARRANTY INFORMATION ....................................................................................................... 41
A. Returning Warranty Cards ......................................................................................................... 41
B. Warranty .................................................................................................................................. 41
C. Returning Warranty Parts .......................................................................................................... 41
SECTION IX
TROUBLESHOOTING .................................................................................................................... 43
TroubleshootingTOC ..................................................................................................................... 43
A. Power Malfunctions .................................................................................................................. 44
B. Tumbler (Basket) Section Electrical Malfunctions ....................................................................... 55
C. Base Section Electrical Malfunctions ......................................................................................... 63
D. Pendant Control Malfunctions ................................................................................................... 67
E. Temperature Sensing ................................................................................................................. 70
F. Motors ..................................................................................................................................... 73
G. PLC (Programmable Logic Controller) Error Messages............................................................. 75

3
SECTION I
IMPORTANT INFORMATION
A. RECEIVING and HANDLING
The dryer is shipped in a protective stretch wrap cover with protective cardboard corners and top cover (or
optional box) as a means of preventing damage in transit. Upon delivery, the dryer and packaging, and wooden
skid should be visually inspected for shipping damage. If any damage whatsoever is noticed, inspect further
before delivering carrier leaves.
Dryers damaged in shipment.
1. ALL dryers should be inspected upon receipt and before they are signed for.
2. If there is suspected damage or actual damage, the truckers receipt should be so noted.
3. If the dryer is damaged beyond repair, it should be refused. Those dryers which were not damaged in a
damaged shipment should be accepted, but the number received and the number refused must be noted on
the receipt.
4. If you determine that the dryer was damaged after the trucker has left your location, you should call the
delivering carriers freight terminal immediately and file a claim. The freight company considers this concealed
damage. This type of freight claim is very difficult to get paid and becomes extremely difficult when more
than a day or two passes after the freight was delivered. It is your responsibility to file freight claims. Dryer
or parts damaged in transit cannot be claimed under warranty.
5. Freight claims are the responsibility of the consignee, and ALL claims must be filed at the receiving end.
ADC assumes no responsibility for freight claims or damages.
6. If you need assistance in handling the situation, please contact the ADC Traffic Manager at [phone].
IMPORTANT: The tumbler (basket) section of the dryer must be transported and handled in an
upright position at ALL times.

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B. SAFETY PRECAUTIONS
WARNING: For your safety, the information in this manual must be followed to minimize the risk
of fire or explosion or to prevent property damage, personal injury, or loss of life.
WARNING: The dryer must never be operated with any of the back guards, outer tops, or
service panels removed. PERSONALINJURYor FIRE COULD RESULT.
1. DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
2. Dryers must be exhausted to the outdoors.
3. Although ADC produces a very versatile machine, there are some articles that, due to fabric composition or
cleaning method, should not be dried in it.
WARNING: Dry only water-washed fabrics. DO NOT dry articles spotted or washed in dry
cleaning solvents, a combustible detergent or all purpose cleaner.
EXPLOSION COULD RESULT.
WARNING: DO NOT dry rags or articles coated or contaminated with gasoline, kerosene, oil,
paint or wax.
EXPLOSION COULD RESULT.
WARNING: DO NOT dry mop heads. Contamination by wax or flammable solvents will create a
fire hazard.
WARNING: DO NOT use heat for drying articles that contain plastic, foam, sponge rubber or
similarly textured rubber materials. Drying in a heated tumbler (basket) may damage
plastics or rubber and also may be a fire hazard.
4. A program should be established for the inspection and cleaning of lint in the burner area, exhaust duct work,
and inside the dryer. The frequency if inspection and cleaning can best be determined from experience at
each location.
WARNING: The collection of lint in the burner area and exhaust duct work can create a potential
fire hazard.
5. For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the
NATIONAL ELECTRICAL CODEANSI/NFPANO. 70-LATEST EDITION, or in Canada, the CANADIAN
ELECTRICAL CODES PARTS 1 & 2 CSA C22.1-1990 or LATEST EDITION.
NOTE: Failure to do so will VOID THE WARRANTY.
6. UNDER NO CIRCUMSTANCES should the dryer door switches, lint drawer switches, heat safety circuit,
or tilt switches ever be disable.
WARNING: PERSONALINJURYor FIRE COULD RESULT.

5
7. This dryer is not to be used in the presence of dry cleaning solvents or fumes.
8. Remove articles from the dryer as soon as the dryer cycle has been completed.
WARNING: Articles left in the dryer after the drying and cooling cycles have been completed can
create a fire hazard.
9. READ and FOLLOWALLCAUTION and DIRECTION LABELSATTACHED TO THE DRYER.
WARNING: YOU MUST DISCONNECT and LOCKOUT THE ELECTRICALSUPPLYand
THE STEAM SUPPLYBEFOREANYCOVERS or GUARDSARE REMOVED
FROM THE MACHINE TOALLOWACCESS FOR CLEANING,
ADJUSTING, INSTALLATION OR TESTING OFANY EQUIPMENT per
OSHA(Occupational Safety and HealthAdministration) STANDARDS.
The lightening flash with an arrow head within an
equilateral triangle, is intended to alert the user to the
presence of non-insulated dangerous voltage within the
products enclosure that may be sufficient in magnitude to
constitute a risk of electrical shock to any person.
The Exclamation point ! within an equilateral triangle is
intended to alert the user to the presence of important operating
and maintenance (servicing) instructions in the literature
accompanying the appliance.

6
SECTION II
SPECIFICATIONS/DIMENSIONS
A. SPECIFICATIONS
NOTE:ADC reserves the right to make changes in specifications at any time, without notice or
obligation.
MAXIMUM CAPACITY (D RY W EIGHT ) 460 lbs. 208.66 kg
Total Weight 10,500 lbs. 4,762.7 kg
Total Shipping Weight 10,800 lbs. 4,898.8 kg
Tilt Height 137-1/4" 348.6 cm
Operating Height 114-1/2" 290.83 cm
Full Tilt Depth 117-1/2" 298.45 cm
Operating Depth 95" 241.3 cm
Width 122" 309.88 cm
Tilt Load (
REAR TILT )15º
Tilt Unload (
FRONT TILT )15º
Loading Height from Floor 65-5/8" 166.69 cm
Tumbler (
BASKET ) Diameter 69-1/8" 175.58 cm
Tumbler (
BASKET ) Depth 80-5/16" 203.99 cm
Tumbler (
BASKET ) Volume 175 cu. ft. 4.96 cu. m
Minimum Load Size 250 lbs. 113.4 kg
Maximum Load Size 460 lbs. 208.66 kg
Blower Motor 25 HP 18.64 kw
Tumbler (
BASKET ) Motors (2 MOTORS ) (2) 5 HP (2) 3.73 kw
Boiler Horsepower 60 Bhp
Steam Inlet Size Connection 2-1/2" N.P.T. ---
Burner Blower Motor 1-1/2 HP 1.12 kw
Blower Maximum Airflow 13,000 cfm 368 cmm
Maximum Duct Back Pressure 1.25" W.C. 3.1 mbar
Minimum Duct Diamemter 24" 60.96 cm
Compressed Air Pressure Required 80 psi (±10 psi) 552 kPa (± 69 kPa)
Compressed Air Volume Required 20 cf/hr .57 cm/hr
Compressed Connection 3/8" N.P.T. ---
Shaded areas are stated in metric equivalents

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B. DIMENSIONS
NOTE:ADC reserves the right to make changes in specifications at any time, without notice or
obligation.

8
SECTION III
INSTALLATION PROCEDURES
Installation should be performed by competent technicians in accordance with local and state codes. In the
absence of these codes, the installation must conform to applicable NATIONAL ELECTRICAL CODE ANSI/
NFPA NO. 70-LATEST EDITION, or in Canada, the CANADIAN ELECTRICAL CODES PARTS 1 & 2
CSA C22.1-1990 or LATEST EDITION.
A. REASSEMBLY OF DRYER
IMPORTANT: Always keep the tumbler (basket) section of the dryer in an upright position when
moving it.
1. Reassembly Instructions for Dryer Shipped in Two (2) Pieces
In this method of shipment, the tumbler (basket) section and the tumbler (basket) base section are shipped as
one unit and the heat console section is the second.
a. Reassemble Tumbler (Basket) and Tumbler (Basket) Base Section To The Heat Console Section
Move both pieces into position by lifting them with cables through the eyebolts located at the top of each
of the two sections. These pieces may also be moved into place with a fork (lift) truck by lifting the pieces
from underneath. The tumbler (basket) and tumbler (basket) base section weighs about 6,400 pounds
(2,903 kg) and the heat console section weighs about 4,100 pounds (1,860 kg). Once the sections are in
position, the seven (7) clearance holes on the tumbler (basket) base section (four [4] in the front and three
[3] in the rear) must be aligned with the seven (7) 3/8-16 tapped holes in the heat console section. Use
the three (3) #8-16 x 2 long bolts along with the tapered shims supplied to bolt the two sections together.
b. Reattach The Control Pendant Arm
Position the control pendant arm to the top front of the heat console section by aligning the clearance holes
in the arm with the 1/4-20 tapped holes on the top of the heat console section. Use the 1/4-20 x 3 long
bolts supplied with the machine to attach the arm to the console.
c. Reconnect The Internal Air, Electric Connections, and Water Connections (refer to page 12 through
page 17).

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2. Reassembly Instructions For Dryers Shipped In Three (3) Pieces
When the dryer is shipped in three (3) pieces, the tumbler (basket) and the tumbler (basket) base sections are
shipped as two (2) separate pieces. The heat console section is shipped as the third piece.
a. Reassemble The Tumbler (Basket) Base Section To The Heat Console Section
Move the heat console section into position by using cables through the eye bolts located at the top of the
section or by using a fork truck and lifting the section from underneath. The tumbler (basket) base section
is now moved into position with a fork (lift) truck. The seven (7) clearance holes located on the right side
of the tumbler (basket) base section (four [4] holes in front and three [3] at the back of the section) must
be aligned with the seven (7) 3/8-16 tapped holes on the left side of the heat console section. Use the
3/8-16 x 3 long bolts and the tapered shims supplied with the unit to bolt the section together.
b. Reassemble The Tumbler (Basket) Section Over The Tumbler (Basket) Base
Slowly lower the tumbler (basket) section over the tumbler (basket) base. The four (4) large slots located
on the bottom of the tumbler (basket) section (one slot at each corner of the tumbler [basket] section)
must be aligned with the top of the pistons in the tumbler (basket) base section. Use the four (4) 1-1/4-12
x 3-1/2 long bolts supplied with the unit to secure the tumbler (basket) section to the tumbler (basket)
base section.
c. Reattach The Control Pendant Arm
Position the control pendant arm to the top front of the heat console section by aligning the clearance
holes in the arm with the 1/4-20 tapped holes on the top of the heat console section. Use the 1/4-20 x 3
long bolts supplied with the machine to attach the arm to the console.
d. Reconnect The Internal Air, Electric Connections, and Water Connections (refer to page 12 through
page 17).
3. Reassembly Instructions for Dryer Shipped in Four Pieces
In this method of shipment the tumbler (basket) section, tumbler (basket) base, lower heat console, and
upper heat console are ALL shipped as separate sections.
a. Reassemble The Heat Console Section
Apply silicone (provided with unit) to the flanges of the lower heat console section. Lift the upper heat
console section by use of cables through the eyebolts located on the top of the upper console section.
Position the upper heat console over the lower heat console section. Use the 5/16-18 hardware provided
with the machine to secure the sections together.
b. Reassemble The Tumbler (Basket) Base Section To The Heat Console Section
Move the heat console section into position by using cables through the eyebolts located at the top of the
section or by using a fork (lift) truck and lifting the section from underneath. The tumbler (basket) base
section is now moved into position with a fork (lift) truck. The seven (7) clearance holes located on the
right side of the tumbler (basket) base section (four [4] holes in the front and the three [3] at the back of
the section) must be aligned with the seven 3/8-16 tapped holes on the left side of the heat console
section. Use the 3/8-16 x 2 long bolts and the tapered shims supplied with the unit to bolt the sections
together.

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c. Reassemble The Tumbler (Basket) Section To The Tumbler (Basket) Base
Lift the tumbler (basket) section with a cable through the eye bolts on top of the section. Slowly lower the
tumbler (basket) section over the tumbler (basket) base. The four (4) large slots located on the bottom of
the tumbler (basket) section (one slot at each corner of the tumbler [basket] section) must be aligned
with the tapped holes in the cylinder cleaves located at the top of the tumbler (basket) section. Use the
four (4) 1-1/4-12 x 3-1/2 long bolts supplied with the unit to secure the tumbler (basket) section to the
tumbler (basket) base section.
d. Reattach The Control Pendant Arm
Position the control pendant arm on the top front of the heat console section by aligning the clearance
holes in the arm over the 1/4-20 tapped holes in the top of the heat console section. Use the 1/4-20 x 3
long bolts supplied with the unit to attach the arm to the console.
e. Reconnect The Internal Air, Electric Connections, and Water Connections (refer to page 12 through
page 17).

11
B. LOCATION REQUIREMENTS
The model ADS-464 dryer requires 36-inches (99 cm) of space on each side of the dryer and 36-inches (99 cm)
of space behind the unit for ease of maintenance and tilting. The dryer must be leveled for proper operation. If
shimming is required, put 9-1/2 x 9-1/2 (24 cm x 24 cm) metal shims under the base feet. The dryer must be
lagged to the floor.
IMPORTANT: Dryer should be located where a minimum amount of exhaust duct will be
necessary.

12
C. INTERNAL AIR, ELECTRICAL, and WATER CONNECTIONS
1. Air
a. Front Tilt Piston and Sprinkler Lines
This connection is made at the front of the dryer in the area between the lower heat console section and
the tumbler (basket) base section. To connect the sprinkler air line insert the 1/4 aluminum tubing into
the 1/4 brass compression fitting and tighten the fitting nut. To connect the 3/8 poly-flo tubing to the
corresponding brass fittings, match the marked number on the tube with the number on the brass fitting.
After inserting the corresponding tubes into the brass fittings. Tighten the brass fitting nuts.
b. Rear Tilt Piston Lines
This connection is made at the rear of the dryer in the space between the lower heat console section and
the tumbler (basket) base section. Insert the 3/8 poly-flo tube coming from the tumbler (basket) base
section to the 3/8 brass fitting marked with the corresponding number. Do the same to the second tube
and brass fitting. Tighten the brass fitting nuts.

13
c. LOAD Door Piston Air Lines and Cool Down Damper Piston Air Lines
The LOAD door cylinder pneumatic connections are made in the lower heat console section, in the area
behind the pneumatic panel. To connect the 1/4 poly-flo lines into the corresponding needle valves,
match the number on the line with the number on the needle valve. Insert ALL of the air lines to make
sure that the connections are complete. Repeat this process for the two (2) cool down piston air lines.

14
2. Electric
a. Tumbler (Basket) Motors
The disconnects for the two (2) tumbler (basket) motors are located in the lower heat console. The right
drum (tumbler/basket) motor disconnect is located in the lower heat console on the upper shelf towards
the left. The left drum (tumbler/basket) motor disconnect is located in the base of the lower heat console
to the right. On both cables the mechanical connections should be made to the respective junction box.
Remove the two (2) screws that hold down the cover of each junction box. Insert cable end in the
junction box and fasten with lock nut. Then begin to connect the four (4) wires with the same color tape
identifiers together with the four (4) wires already in the junction box. Make these connections with wire
nuts and PVC electrical tape. Replace the cover and the cover (2) screws that hold down the cover to the
junction box.
b. Temperature Probe, Base, and Tumbler (Basket) Disconnects
The disconnects are located in the lower heat console. The temperature probe disconnect is located on
the upper shelf towards the left. The base disconnect and the tumbler (basket) disconnect are located on
the base towards the right. Check identifying tapes to ensure proper assignments of connectors to the
proper base. Check for proper keying and connect disconnect to the proper base. Engage hold downs on
base and verify that the clamps are properly locked.

15
c. Annunciator, Pendent, Over-Burner, and RTD (Resistive Temperature Device) Cable
Remove the four (4) bolts that hold on the character (464) panel. Open the door to the main electrical
enclosure, the female end of the RTD (Resistive Temperature Device) cable will be found there. Loosen
the 1-inch (2.54 cm) lock nut and remove the modified hole seal. Put the female end of the RTD cable
through the hole in the top of the electrical enclosure. Connect the male end and the female end of the
RTD cable together, pull the cable up until the threads of the reducing bushing can be seen through the
hole into where the character (464) panel was. Next, get the 1-inch (2.54 cm) lock nut on by a few
threads, slip the modified hole seal under the lock nut holding the 45° cord grip connector, then tighten the
1-inch (2.54 cm) lock nut. Replace the character (464) panel and tighten the four (4) bolts.

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d. Pendant
On the top of the heat console section of the dryer near the pendant, there is a junction box with four (4)
cables coming out of it. Two (2) of the cables from the junction box have connectors on the end, a 5-pin
connector and an 11-pin connector. Coming out of the pendant should be two (2) cables, one with a 5-
pin connector and the other with an 11-pin connector. Match up the four (4) cables into assigned pairs,
check keying and connect the male and female connection together.