American Dryer Corp. AD-236 User manual

AD-236 Installation Manual
Phase 5 / Gas DSI
ADC Part No. 113047-21
AVERTISSEMENT:Assurez-vousdebien
suivrelesinstructionsdonnéesdanscette
noticepour réduireau minimumle risque
d’incendie ou d’explosion ou pour éviter
toutdommagematériel,touteblessureou
lamort.
—Ne pas entreposer ni utiliser d’essence
nid’autres vapeursou liquides
inflammablesà proximité decet
appareilou de toutautre appareil.
—QUE FAIRESIVOUSSENTEZ UNE
ODEURDE GAZ:
●Nepas tenterd’allumerd’appareils.
●Netouchezà aucuninterrupteur. Ne
pasvous servirdestéléphones se
trouvantdansle bâtiment.
●Évacuezla pièce,lebâtiment oula
zone.
●Appelezimmédiatement votre
fournisseurde gazdepuisunvoisin.
Suivezlesinstructionsdufournisseur.
●Sivous nepouvez rejoindrele
fournisseurde gaz,appelez leservice
desincendies.
—L’installation et l’entretien doivent être
assurés par un installateur ou un
service d’entretien qualifié ou par le
fournisseurdegaz.
WARNING:Foryoursafetytheinformation
in this manual must be followed to
minimize the risk of fire or explosion and
to prevent property damage, personal
injuryordeath.
— Do not store or use gasoline or other
flammable vapors and liquids in the
vicinityof thisor anyother appliance.
— WHATTODO IFYOUSMELLGAS:
●Donot tryto lightany appliance.
●Donottouchanyelectrical switch;
donotuseanyphone inyour
building.
●Cleartheroom, building or areaof
alloccupants.
●Immediatelycallyourgassupplier
froma neighbor’sphone. Follow
thegas supplier’sinstructions.
●Ifyoucannotreachyourgas
supplier, callthe firedepartment.
— Installation and service must be
performedbyaqualifiedinstaller,service
agencyor thegas supplier.
American Dryer Corporation
88CurrantRoad
FallRiverMA02720-4781USA
Telephone:[phone] / Fax: [phone]
e-mail:[e-mail]
www.adclaundry.com

Retain This Manual In ASafe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with
the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
“IMPORTANTNOTETOPURCHASER”
Informationmust beobtained from yourlocal gassupplier on
the instructions to be followed if the user smells gas. These
instructionsmustbepostedinaprominentlocationnearthedryer.
We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make
changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or
discontinue models. The illustrations included in this manual may not depict your particular dryer exactly.
Important
For your convenience, log the following information:
DATEOFPURCHASE____________________________________________ MODELNO. ______________________________
RESELLER’SNAME ________________________________________________________________________________________
Serial Number(s) ________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADCfactory. Whenordering replacement partsfrom the factory,
you can FAX your order to ADC at [phone] or telephone your order directly to the ADC Parts Department at (508)
678-9000. Pleasespecify the dryermodel numberand serialnumberin addition tothe descriptionand partnumber, sothat
your order is processed accurately and promptly.
These instructions are only valid if the following country code is on the appliance… If this code is not present on the
appliance, it is necessary to refer to the technical instructions which will provide the necessary information concerning the
modification of the appliance to the condition of use for the country.
In accordance with EN ISO 3166-1, the names of countries shall be represented by the following codes:
GB United Kingdom
IE Ireland
AD-236 (Gas DSI)
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence
nid’autres vapeursou liquides
inflammablesà proximité decet
appareilou de toutautre appareil.
FOR YOUR SAFETY
Do not store or use gasoline
orother flammablevapors
andliquids inthe vicinityof
thisor anyother appliance.

IMPORTANT
YOUMUSTDISCONNECTANDLOCKOUTTHEELECTRICSUPPLYANDTHEGAS
SUPPLY BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE
MACHINETOALLOWACCESSFORCLEANING,ADJUSTING,INSTALLATION,OR
TESTING OF ANY EQUIPMENT PER OSHA (Occupational Safety and Health
Administration)STANDARDS.
WARNING
CHILDRENSHOULDNOTBEALLOWEDTOPLAYONORNEARTHEDRYER(S).
CHILDRENSHOULDBESUPERVISEDIFNEARDRYERSINOPERATION.
CAUTION
DRYERSSHOULDNEVERBELEFTUNATTENDEDWHILEINOPERATION.
Proposition 65
Use of this product could expose you to substances from fuel combustion
that contain chemicals known to the State of California to cause cancer,
birth defects and other reproductive harm.
IntheStateofMassachusetts,thefollowinginstallationinstructionsapply:
■Installationsand repairsmustbeperformed by a qualified or licensed contractor,
plumber,orgasfitterqualifiedorlicensedbytheStateofMassachusetts.
■Ifusingaballvalve,itshallbeaT-handletype.
■Aflexiblegasconnector,whenused,mustnotexceed3feet.
“Caution: Label all wires prior to
disconnection when servicing
controls. Wiring errors can cause
improper operation.”
«Attention: Au moment de l’entretien des
commandes, étiquetez tous les fils avant de les
débrancher. Deserreursdecâblage peuvent entraîner
unfonctionnement inadéquat et dangereux.»
!WARNING

IMPORTANT
PLEASEOBSERVEALLSAFETYPRECAUTIONSdisplayedontheequipmentand/or
specified in the installation manual included with the dryer.
Dryer mustnot be installed or stored in an area where it willbe exposed to wateror weather.
The wiring diagram for the dryer is located in the front electrical control box area.
IMPORTANT
Dryer must be installed in a location/environment, which the ambient temperature
remains between 40° F (4.44° C) and 130° F (54.44° C).
FORYOURSAFETY
DONOTDRYMOPHEADSINTHEDRYER.
DONOTUSEDRYERINTHEPRESENCEOFDRYCLEANINGFUMES.
WARNING
UNDER NO CIRCUMSTANCES should the dryer doorswitches, lint drawer switch,
or heat safety circuit ever be disabled.
Do not modify this appliance.
The dryer must never be operated with any of the back guards, outer tops, or service
panelsremoved. PERSONALINJURYORFIRECOULDRESULT.
DRYERMUSTNEVERBEOPERATEDWITHOUTTHELINTFILTER/SCREENIN
PLACE,EVENIFANEXTERNALLINTCOLLECTIONSYSTEMISUSED.
If the hi-limit switch trips, a service call is required to investigate the reason and
resolve the issue.

SECTION I
IMPORTANT INFORMATION ...............................................................................3
A. ReceivingandHandling ............................................................................................................... 3
B. SafetyPrecautions ...................................................................................................................... 4
SECTION II
SPECIFICATIONS.....................................................................................................6
A. Specifications ............................................................................................................................. 6
SECTION III
INSTALLATION PROCEDURES ........................................................................... 8
A. Unpacking/SettingUp ................................................................................................................. 8
B. LocationRequirements ............................................................................................................... 9
C. DryerEnclosureRequirements .................................................................................................. 10
D. FreshAirSupplyRequirements ................................................................................................. 10
E. ExhaustRequirements ............................................................................................................... 12
F. ElectricalInformation ................................................................................................................ 16
G. GasInformation ........................................................................................................................ 19
H. PreparationFor Operation/Start-Up ......................................................................................... 23
I. PreoperationalTest ................................................................................................................... 23
J. ShutdownInstructions............................................................................................................... 25
SECTION IV
OPERATING INSTRUCTIONS.............................................................................26
A. StartingTheDryer .................................................................................................................... 26
SECTION V
SERVICE/PARTS INFORMATION ......................................................................28
A. Service ..................................................................................................................................... 28
B. Parts ........................................................................................................................................ 28
SECTION VI
WARRANTY INFORMATION...............................................................................29
A. ReturningWarrantyCards......................................................................................................... 29
B. Warranty .................................................................................................................................. 29
C. ReturningWarrantyParts .......................................................................................................... 29
Table of Contents

SECTION VII
ROUTINE MAINTENANCE ..................................................................................31
A. Cleaning ................................................................................................................................... 31
B. Adjustments ............................................................................................................................. 32
C. Lubrication ............................................................................................................................... 32
SECTION VIII
DATA LABEL INFORMATION .............................................................................33
A. DataLabel ............................................................................................................................... 33
SECTION IX
TROUBLESHOOTING ...........................................................................................35
SECTION X
PROCEDURE FOR FUNCTIONAL CHECK
OF REPLACEMENT COMPONENTS................................................................40
SECTION XI
BURNER/BASKET (TUMBLER)
HI-LIMIT MANUAL RESET INSTRUCTIONS..................................................43

113047-21 www.adclaundry.com 3
SECTIONI
IMPORTANTINFORMATION
A. RECEIVINGAND HANDLING
The dryer is shipped in a protective stretch wrap cover with protective cardboard corners and top cover (or
optional box) as a means of preventing damage in transit. Upon delivery, the dryer and/or packaging, and
wooden skid should be visually inspected for shipping damage. If any damage whatsoever is noticed, inspect
further before delivering carrier leaves.
Dryers damaged in shipment:
1. ALL dryers should be inspected upon receipt and before they are signed for.
2. If there is suspected damage or actual damage, the trucker’s receipt should be so noted.
3. If the dryer is damaged beyond repair, it should be refused. Those dryers, which were not damaged in a
damaged shipment should be accepted, but the number received and the number refused must be noted
on the receipt.
4. If you determine that the dryer was damaged after the trucker has left your location, you should call the
delivering carrier’s freight terminal immediately and file a claim. The freight company considers this
concealed damage. This type of freight claim is very difficult to get paid and becomes extremely difficult
when more than a day or two passes after the freight was delivered. It is your responsibility to file freight
claims. Dryer/parts damaged in transit cannot be claimed under warranty.
5. Freight claims are the responsibility of the consignee, and ALL claims must be filed at the receiving end.
ADC assumes no responsibility for freight claims or damages.
6. If you need assistance in handling the situation, please contact the ADCTraffic Manager at [phone].
IMPORTANT: Thedryermustbe transportedand handledin an uprightposition atALLtimes.

4 American Dryer Corp. 113047-21
B. SAFETY PRECAUTIONS
WARNING: Foryoursafety,theinformationinthismanualmustbefollowed tominimizetheriskof
fireorexplosion orto preventpropertydamage, personalinjury,orlossof life.
WARNING: Thedryermust neverbe operated with anyofthebackguards, outer tops, or
servicepanelsremoved.PERSONALINJURYORFIRECOULD RESULT.
1. DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
2. DO NOT spray aerosols in the vicinity of this appliance while it is in operation.
3. Purchaser/user should consult the local gas supplier for proper instructions to be followed in the event the
user smells gas. The instructions should be posted in a prominent location.
4. WHAT TO DO IF YOU SMELL GAS...
a. DO NOT try to light any appliance.
b. DO NOT touch any electrical switch.
c. DO NOT use any phone in your building.
d. Clear the room, building, or area of ALLoccupants.
e. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
f. If you cannot reach your gas supplier, call the fire department.
5. Installation and service must be performed by a qualified installer, service agency, or gas supplier.
6. Dryer(s) must be exhausted to the outdoors.
7. Although ADC produces a very versatile dryer, there are some articles that, due to fabric composition or
cleaning method, should not be dried in it.
WARNING: Dryonly waterwashed fabrics. DONOTdry articlesspotted orwashed in drycleaning
solvents,acombustibledetergent,industrialchemicals,or“allpurpose”cleaner.
EXPLOSIONCOULDRESULT.
WARNING: DONOT dry ragsor articlescoated orcontaminated withgasoline, kerosene,oil, paint,
orwax. EXPLOSION COULDRESULT.
WARNING: DONOTdrymop heads. Contaminationby waxorflammable solventswill createa
firehazard.
WARNING: DONOTuseheat fordrying articlesthat containplastic, foam,sponge rubber, or
similarlytexturedrubberlikematerials. Dryinginaheated basket(tumbler)maydamage
plasticsor rubberand maybe a firehazard.

113047-21 www.adclaundry.com 5
8. The possible presence of residual quantities of aggressive or decomposed chemicals in the load may produce
damage to the machine and harmful fumes.
9. A program shouldbeestablished for the inspection and cleaning of lint in the burner area, exhaust ductwork,
and area around the back of the dryer. The frequency of inspection and cleaning can best be determined
from experience at each location.
WARNING: Thecollectionof lintinthe burnerareaand exhaustductworkcan createapotential fire
hazard.
10. For personal safety, the dryer mustbeelectrically grounded in accordance with local codes or the National
Electrical Code ANSI/NFPA NO. 70-LATEST EDITION, or in Canada, the Canadian Electrical Codes
Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION.
NOTE: Failureto doso willVOIDTHEWARRANTY.
11. UNDER NO CIRCUMSTANCES should the dryer door switches, lint drawer switch, or heat safety
circuit ever be disabled.
WARNING: PERSONALINJURYOR FIRECOULDRESULT.
12. This dryer is not to be used in the presence of dry cleaning solvents or fumes.
13. Remove articles from the dryer as soon as the drying cycle has been completed.
WARNING: Articlesleftin thedryerafterthe dryingandcoolingcycles havebeencompletedcan
createa firehazard.
14. READ AND FOLLOW ALL CAUTION AND DIRECTION LABELS ATTACHED TO THE
DRYER.
15. For safety, proper operation, and optimum performances, the dryer must not be operated with a load less
than sixty-six percent (66%), 40 lb (18.14 kg) of its rated capacity.
WARNING: YOUMUSTDISCONNECTANDLOCKOUTTHEELECTRICSUPPLYAND
THEGAS SUPPLYBEFOREANYCOVERS OR GUARDSARE REMOVED
FROMTHEMACHINETOALLOWACCESS FORCLEANING,
ADJUSTING,INSTALLATION, ORTESTINGOFANYEQUIPMENTPER
OSHA(Occupational SafetyandHealthAdministration)STANDARDS.
IMPORTANT: Dryer must beinstalledin alocation/environment,which theambient
temperatureremainsbetween 40° F(4.44°C) and 130°F(54.44°C).
CE ONLY
IMPORTANT: This appliancemustonlybeinstalled andoperatedinthecountry ofdestination
indicatedon thedryer’s dataplate. If theappliance isto be installedand operatedin a
countryother thanthe oneindicatedon thedata plate,a dataplateamendment must
beobtainedfromAmericanDryer Corporation.
IEC335 applies.

6 American Dryer Corp. 113047-21
SECTIONII
SPECIFICATIONS
A. SPECIFICATIONS
NOTE: ADCreservestherightto makechangesinspecifications atanytime withoutnoticeor
obligation.
MAXIMUM CAPACITY (DRY WEIGHT) PER POCKET 30 lb 13.6 kg
TUMBLER DIAMETER 27-1/4” 69.22 cm
TUMBLER DEPTH 30” 76.2 cm
TUMBLER VOLUME PER POCKET 10.1 cu ft 286 L
TUMBLER/DRIVE MOTOR PER POCKET 1/2 hp 0.373 kW
BLOWER/FAN MOTOR PER POCKET 1/2 hp 0.373 kW
DOOR OPENING (DIAMETER) 21-1/2” 54.61 cm
DOOR SILL HEIGHT TOP POCKET / BOTTOM POCKET 51-1/4” / 13-1/2” 130.2 cm / 34.3 cm
WATER CONNECTION N / A
DRYERS PER 20’/40’ CONTAINER 11 / 22
DRYERS PER 48’/53’ TRUCK 30 / 33
VOLTAGE AVAILABLE 120-240V 1,3ø 2,3w 50/60 Hz
APPROXIMATE NET WEIGHT 850 lb 385.5 kg
APPROXIMATE SHIPPING WEIGHT 900 lb 408.2 kg
AIRFLOW PER POCKET 60 Hz 400 cfm 11.33 cmm
50 Hz 333 cfm 9.44 cmm
HEAT INPUT PER POCKET 80,000 Btu/hr 20,160 kcal/hr
EXHAUST CONNECTION (DIAMETER) 8” 20.32 cm
COMPRESSED AIR CONNECTION N / A
COMPRESSED AIR VOLUME N / A
INLET PIPE CONNECTION 3/4” M.N.P.T.
VOLTAGE AVAILABLE
N / A
APPROXIMATE NET WEIGHT
APPROXIMATE SHIPPING WEIGHT
AIRFLOW PER POCKET
EXHAUST CONNECTION (DIAMETER) PER POCKET
COMPRESSED AIR CONNECTION
COMPRESSED AIR VOLUME
OVEN SIZE PER POCKET
kW Btu/hr kcal/hr
VOLTAGE AVAILABLE
N / A
APPROXIMATE NET WEIGHT
APPROXIMATE SHIPPING WEIGHT
AIRFLOW PER POCKET
STEAM CONSUMPTION PER POCKET
OPERATING STEAM PRESSURE
EXHAUST CONNECTION (DIAMETER) PER POCKET
COMPRESSED AIR CONNECTION
COMPRESSED AIR VOLUME
BOILER HORSEPOWER (NORMAL LOAD) PER POCKET
SUPPLY CONNECTION PER POCKET
RETURN CONNECTION PER POCKET
GAS
Shaded areas are stated in metric equivalents 1/25/11
ELECTRICSTEAM