American Water Heater Residential Gas Water Heater Product information sheet

1
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch;
do not use any phone in your
building.
• Immediately call your gas supplier
from a neighbor’s phone. Follow
the gas supplier’s instructions.
• If you cannot reach your gas
supplier, call the fire department.
Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury or death.
INSTALLER:
• AFFIX THESE INSTRUCTIONS TO OR ADJACENT
TO THE WATER HEATER.
OWNER:
• RETAIN THESE INSTRUCTIONS AND WARRANTY
FOR FUTURE REFERENCE. RETAIN THE ORIGINAL
RECEIPT AS PROOF OF PURCHASE.
Table of Contents ...................................................... 2
318052-002
June 2010
Residential Gas
Water Heater
with the Flame Guard™
Safety System
To obtain technical, warranty, or service assistance during or after
the installation of this water heater, visit our website at:
http://www.americanwaterheater.com
or call toll free
1-800-999-9515
When calling for assistance, please have the following
information ready:
1. Model number
2. 7 digit product number
3. Serial number
4. Date of installation
5. Place of purchase
NATURAL & L.P. GAS MODELS
Installation
Instructions and
Use & Care Guide

2
Table Of Contents
Water Heater Safety ..............................................................................1-2
Installing Your Gas Water Heater ........................................................3-16
Unpacking the Water Heater........................................................... 3
Location Requirements................................................................4-5
Gas Supply ..................................................................................6-7
Combustion Air Supply and Ventilation...................................... 7-11
Water System Piping ............................................................... 12-13
Temperature & Pressure Relief Valve........................................... 14
Special Applications...................................................................... 15
Installation Checklist ..................................................................... 16
Operating Your Water Heater ............................................................17-21
Lighting Instructions...................................................................... 17
Operating the Temperature Control System ................................. 20
Operational Conditions ................................................................. 21
Maintenance of Your Water Heater ...................................................22-26
Troubleshooting Charts .....................................................................26-29
Repair Parts Illustration ..................................................................... 30-31
PAGE
Your safety and the safety of others are very important.
We have provided many important safety messages in this manual and on your appliance. Always read and obey all
safety messages.
This is the safety alert symbol.
This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word “DANGER” or
“WARNING.” These words mean:
Indicates an imminently hazardous situation which, if
not avoided, will result in death or injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you
what can happen if the instructions are not followed.
Important Instructions
• Do not use this appliance if any part has been under water. Immediately call a qualified person. Water heaters sub-
jected to flood conditions or any time the gas controls, main burner or pilot have been submerged in water require
replacement of the entire water heater.
• Hydrogen gas can be produced in a hot water system that has not been used for a long period of time (generally
two weeks or more). Hydrogen gas is extremely flammable and can ignite when exposed to a spark or flame. To
prevent the possibility of injury under these conditions, we recommend the hot water faucet be opened for several
minutes at the kitchen sink before using any electrical appliance which is connected to the hot water system. If
hydrogen is present, there will probably be an unusual sound such as air escaping through the faucet as water
begins to flow. Do not smoke or have any open flame near the faucet at the time it is open.
The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of
substances known to the State of California to cause cancer, birth defects, or other reproductive harm, and requires
businesses to warn of potential exposure to such substances.
WARNING: This product contains a chemical known to the State of California to cause cancer, birth defects, or other
reproductive harm.
This appliance can cause low-level exposure to some of the substances included in the Act.
WATER HEATER SAFETY

3
INSTALLING YOUR GAS WATER HEATER
Important Information About
This Water Heater
This gas water heater was manufactured to voluntary
safety standards to reduce the likelihood of a flammable
vapor ignition incident. New technology used in meeting
these standards makes this product more sensitive to
installation errors or improper installation environments.
Please review the Installation Checklist found at the end of
the installation instructions section and make any required
installation upgrades or changes.
Consumer Information
This water heater is design-certified by CSA International
as a Category I, non-direct vented water heater which takes
its combustion air either from the installation area or from
air ducted to the unit from the outside.
This water heater must be installed according to all local
and state codes or, in the absence of local and state codes,
the “National Fuel Gas Code”, ANSI Z223.1(NFPA 54)-
current edition. This is available from the following:
CSA America, Inc.
8501 East Pleasant Valley Road
Cleveland, OH 44131
National Fire Protection Association
1 Batterymarch Park
Quincy, MA 02269
Check your phone listings for the local authorities having
jurisdiction over your installation.
Consumer Responsibilities
This manual has been prepared to acquaint you with the
installation, operation, and maintenance of your gas water
heater and provide important safety information in these
areas.
Read all of the instructions thoroughly before attempting
the installation or operation of this water heater.
Do not discard this manual. You or future users of this
water heater will need it for future reference.
Service to the Flame Guard™ Safety System should only
be performed by a qualified person.
Examples of a qualified person include: licensed plumbers,
authorized gas company personnel, and authorized
service personnel.
IMPORTANT: The manufacturer and seller of this water
heater will not be liable for any damages, injuries, or
deaths caused by failure to comply with the installation and
operating instructions outlined in this manual.
If you lack the necessary skills required to properly install
this water heater, or you have difficulty following the
instructions, you should not proceed but have a qualified
person perform the installation of this water heater.
Massachusetts code requires this water heater to be
installed in accordance with Massachusetts Plumbing and
Fuel Gas Code 248 CMR Section 2.00 and 5.00.
A data plate identifying your water heater can be found next
to the gas control valve/thermostat. When referring to your
water heater, always have the information listed on the data
plate readily available.
Retain your original receipt as proof of purchase.
Unpacking the Water Heater
WARNING
Excessive Weight Hazard
Use two or more people to move and install
water heater.
Failure to do so can result in back or
other injury.
IMPORTANT: Do not remove any permanent instructions,
labels, or the data label from either the outside of the water
heater or on the inside of water heater panels.
• Remove exterior packaging and place installation com-
ponents aside.
• Inspect all parts for damage prior to installation and
start-up.
• Completely read all instructions before attempting to
assemble and install this product.
• After installation, dispose of/recycle all packaging
materials.

4
Location Requirements
The Flame Guard™ Safety System is designed to reduce
the risk of flammable vapor-related fires. The patented
system protects your family by trapping the burning vapors
within the water heater combustion chamber through
the special flame-trap. The burning vapors literally “burn
themselves out” without escaping back into the room. In the
event of a flammable vapor incident, the Flame Guard™
Safety System disables the water heater by shutting off
the gas supply to the water heater’s burner and pilot,
preventing re-ignition of any remaining flammable vapors
in the area. This will not prevent a possible fire/explosion
if the igniter is depressed and flammable vapors have
accumulated in the combustion chamber with the pilot
light off. If you suspect a flammable vapor incident has
occurred, do not use this appliance. Do not attempt to light
this appliance, or depress the igniter button if you suspect
flammable vapors have accumulated inside or outside the
appliance. Immediately call a qualified person to inspect
the appliance. Water heaters subjected to a flammable
vapors incident will show a discoloration on the flame-trap
FIRE AND EXPLOSION HAZARD
Can result in serious injury or death
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
Storage of or use of gasoline or other
flammable vapors or liquids in the vicinity
of this or any other appliance can result in
serious injury or death.
Flammable Vapors
FLAMMABLES
Read and follow water heater warnings and
instructions.
WARNING
Carbon Monoxide Poisoning Hazard
Do not install in a mobile home.
Doing so can result in death or
carbon monoxide poisoning.
WARNING
and require replacement of the entire water heater. Note:
Not following these instructions and/or an inadequate air
supply can cause the Flame Guard™ Safety System to
disable the water heater. Please make required installation
and venting/air supply changes prior to resetting the system
(see “Combustion Air Supply and Ventilation” section).
IMPORTANT: This water heater has a resettable thermal
switch installed as part of the Flame Guard™Safety System.
Do not attempt to disable or modify this feature in any way.
Do not use or store flammable products such as gasoline,
solvents, or adhesives in the same room or area near the
water heater. If such flammables must be used, all gas
burning appliances in the vicinity must be shut off and their
pilot lights extinguished. Open the doors and windows for
ventilation while flammable substances are in use.
If flammable liquids or vapors have spilled or leaked in the
area of the water heater, leave the area immediately and
call the fire department from a neighbor’s home. Do not
attempt to clean the spill until all ignition sources have been
extinguished.
Keep combustibles such as boxes, magazines, clothes,
etc. away from the water heater area.
Site Location
• Select a location near the center of the water piping
system. The water heater must be installed indoors and
in a vertical position on a level surface. Do not install in
bathrooms, bedrooms, or any occupied room normally
kept closed.
• Locate the water heater as close to the chimney or gas
vent as practical. Consider the vent system piping and
combustion air supply requirements when selecting the
water heater location. The venting system must be able
to run from the water heater to termination with minimal
length and elbows.
• Locate the water heater near the existing gas piping.
If installing a new gas line, locate the water heater to
minimize the pipe length and elbows.
NOTE: This water heater must be installed according to all
local and state codes or, in the absence of local and state
codes, the “National Fuel Gas Code”, ANSI Z223.1(NFPA
54)-current edition.

5
IMPORTANT: The water heater should be located
in an area where leakage of the tank or connections
will not result in damage to the area adjacent to the
water heater or to lower floors of the structure. Due
to the normal corrosive action of the water, the tank
will eventually leak after an extended period of time.
Also any external plumbing leak, including those from
improper installation, may cause early failure of the tank
due to corrosion if not repaired. If the homeowner is
uncomfortable with making the repair a qualified person
should be contacted. A suitable metal drain pan should
be installed under the water heater as shown below,
to help protect the property from damage which may
occur from condensate formation or leaks in the piping
connections or tank. The pan must limit the water level
to a maximum depth of 1-3/4” and be two inches wider
than the heater and piped to an adequate drain.
NOTE: The pan must not restrict combustion air flow.
Locate the water heater near an adequate indoor drain.
The discharge pipe must terminate a maximum of six
inches above a floor drain or external to the building. In
cold climates, it is recommended that the discharge pipe
be terminated at an adequate drain inside the building.
Outside drains are subject to freezing temperatures
which can obstruct the drain line. The piping should be
at least 3/4” ID and pitched for proper drainage. Under
no circumstances will the manufacturer or seller of this
water heater be held liable for any water damage which
is caused by your failure to follow these instructions.
• The water heater should be located in an area not
subject to freezing temperatures. Water heaters located
in unconditioned spaces (i.e., attics, basements,
etc.) may require insulation of the water piping and
drain piping to protect against freezing. The drain and
controls must be easily accessible for operation and
service. Maintain proper clearances as specified on the
data plate.
• Do not locate the water heater near an air-moving
device. The operation of air-moving devices such as
exhaust fans, ventilation systems, clothes dryers,
fireplaces, etc., can affect the proper operation of
the water heater. Special attention must be given to
conditions these devices may create. Flow reversal of
flue gases may cause an increase of carbon monoxide
inside of the dwelling.
• If the water heater is located in an area that is
subjected to lint, dirt, and oil, it may be necessary
to periodically clean the flame-trap (see “External
Inspection & Cleaning of the Flame-trap” section).
Reverse ow
of gases
Exhaust
Fan
Figure 1A
Air-moving
Devices
Back Sides
Sides
Top
View
Top
to
ceiling
Vent
Front
24” minimum
for service
Figure 2
Minimum Clearance
Locations
Clearances and Accessibility
NOTE: Minimum clearances from combustible surfaces are
stated on the data plate adjacent to the gas control valve/
thermostat of the water heater.
The water heater is certified for installation on a
combustible floor.
• IMPORTANT: If installing over carpeting, the carpeting
must be protected by a metal or wood panel beneath
the water heater. The protective panel must extend
beyond the full width and depth of the water heater by
at least three inches (76.2mm) in any direction; or if in
an alcove or closet installation, the entire floor must be
covered by the panel.
• Figure 2 may be used as a reference guide to locate
the specific clearance locations. A minimum of 24
inches of front clearance should be provided for
inspection and service.
State of California
NOTE: The water heater must be braced, anchored, or
strapped to avoid moving during an earthquake.
Contact local utilities for code requirements in your area,
visit http://www.dsa.dgs.ca.gov, or call 1-916-445-8100 and
request instructions.
METAL
DRAIN
PAN
AT LEAST 2” GREATER THAN THE
DIAMETER OF THE WATER HEATER.
PIPED TO AN
ADEQUATE DRAIN
6” MAXIMUM
AIR GAP
DISCHARGE PIPE
(DO NOT CAP OR PLUG)
Figure 1
Drain Pan Installation

6
Gas Supply
Gas Requirements
IMPORTANT: Read the data plate to be sure the water
heater is made for the type of gas you will be using in
your home. This information will be found on the data
plate located near the gas control valve/thermostat. If the
information does not agree with the type of gas available,
do not install or light. Call your dealer.
NOTE: An odorant is added by the gas supplier to the gas
used by this water heater. This odorant may fade over an
extended period of time. Do not depend upon this odorant
as an indication of leaking gas.
Gas Piping
The gas piping must be installed according to all local and state
codes or, in the absence of local and state codes, the “National
Fuel Gas Code”, ANSI Z223.1(NFPA 54)-current edition.
Tables 1 and 2 on page 7 provides a sizing reference for
commonly used gas pipe materials. Consult the “National
Fuel Gas Code” for the recommended gas pipe size of other
materials.
Refer to Figure 3
NOTE: When installing gas piping, apply approved pipe joint
compound.
1. Install a readily accessible manual shut-off valve in the
gas supply line as recommended by the local utility.
Know the location of this valve and how to turn off the
gas to this unit.
2. Install a drip leg (if not already incorporated as part of
the water heater) as shown. The drip leg must be no
less than three inches long for the accumulation of dirt,
foreign material, and water droplets.
3. Install a ground joint union between the gas control
valve/thermostat and the manual shut-off valve. This
is to allow easy removal of the gas control valve/
thermostat.
4. Turn the gas supply on and check for leaks. Test all
connections by brushing on an approved noncorrosive
leak-detection solution. Bubbles will show a leak.
Correct any leak found.
Manual Gas
Shut-off Valve
Ground
Joint
Union
Drip Leg
3” Minimum
Check with local
utility for
minimum height
Figure 3
Gas Piping
Gas Pressure
IMPORTANT: The gas supply pressure must not exceed the
maximum supply pressure as stated on the water heater’s data
plate. The minimum supply pressure is for the purpose of input
adjustment.
Gas Pressure Testing
IMPORTANT: This water heater and its gas connection must
be leak tested before placing the appliance in operation.
• If the code requires the gas lines to be tested at a pressure
exceeding 14” W.C., the water heater and its manual shut-
off valve must be disconnected from the gas supply piping
system and the line capped.
• If the gas lines are to be tested at a pressure less than
14” W.C., the water heater must be isolated from the gas
supply piping system by closing its manual shut-off valve.
U.L. recognized fuel gas and carbon monoxide (CO) detectors
are recommended in all applications and should be installed
using the manufacturer’s instructions and local codes, rules, or
regulations.
NOTE:Air may be present in the gas lines and could prevent
the pilot from lighting on initial start-up. The gas lines should
be purged of air by a qualified person after installation of the
gas piping system. While purging the gas piping system of air,
make sure that the fuel is not spilled in the area of the water
heater installation, or any source of ignition. If the fuel is spilled
while purging the piping system of air follow the “WHAT TO DO
IF YOU SMELL GAS” instructions on the cover of this manual.
LP Gas Only
Explosion Hazard
Use a new CSA approved gas supply line.
Install a shut-off valve.
Failure to follow these instructions can
result in death, explosion, or
carbon monoxide poisoning.
WARNING
Do not connect a natural gas water heater to
an L.P. gas supply.
Do not connect an L.P. gas water heater to
a natural gas supply.
Explosion Hazard
Have a qualified person make sure L.P. gas
pressure does not exceed 13” water column.
Examples of a qualified person include:
licensed plumbers, authorized gas company
personnel, and authorized service
personnel.
Failure to do so can result in death,
explosion, or fire.
WARNING

7
Combustion Air Supply and
Ventilation
IMPORTANT: Air for combustion and ventilation must
not come from a corrosive atmosphere. Any failure due
to corrosive elements in the atmosphere is excluded from
warranty coverage.
The following types of installation (not limited to the
following) will require outdoor air for combustion due to
chemical exposure and may reduce but not eliminate the
presence of corrosive chemicals in the air:
• beauty shops
• photo processing labs
• buildings with indoor pools
• water heaters installed in laundry, hobby, or craft rooms
• water heaters installed near chemical storage areas
Combustion air must be free of acid-forming chemicals
such as sulfur, fluorine, and chlorine. These elements are
found in aerosol sprays, detergents, bleaches, cleaning
solvents, air fresheners, paint, and varnish removers,
refrigerants, and many other commercial and household
products. When burned, vapors from these products form
highly corrosive acid compounds. These products should
not be stored or used near the water heater or air inlet.
Combustion and ventilation air requirements are
determined by the location of the water heater. The water
heater may be located in either an open (unconfined) area
or in a confined area or small enclosure such as a closet or
small room. Confined spaces are areas with less than 50
cubic feet for each 1,000 BTU/HR of the total input for all
gas-using appliances.
Carbon Monoxide Hazard
Water heater must be vented to outdoors.
Vent must be installed by a qualified person
using the installation instructions.
Examples of a qualified person include:
gas technicians,
authorized gas company personnel,
and authorized service persons.
Failure to follow these instructions can result
in death or carbon monoxide poisoning.
WARNING
BTU/HR

8
Unconfined Space
A water heater in an unconfined space uses indoor air for
combustion and requires at least 50 cubic feet for each
1,000 BTU/HR of the total input for all gas appliances. The
table below shows a few examples of the minimum square
footage (area) required for various BTU/HR inputs.
IMPORTANT:
• The area must be open and be able to provide the
proper air requirements to the water heater. Areas that
are being used for storage or contain large objects may
not be suitable for water heater installation.
• Water heaters installed in open spaces in buildings with
unusually tight construction may still require outdoor
air to function properly. In this situation, outside air
openings should be sized the same as for a confined
space.
• Modern home construction usually requires supplying
outside air into the water heater area.
Confined Space
For the correct and proper operation of this water heater,
ample air must be supplied for the combustion, ventilation,
and dilution of flue gases. Small enclosures and confined
areas must have two permanent openings so that sufficient
fresh air can be drawn from outside of the enclosure. One
opening shall be within 12 inches of the top and one within
12 inches of the bottom of the enclosure as shown in
Figure 4.
The size of each opening (free area) is determined by the
total BTU/HR input of all gas utilization equipment (i.e.,
water heaters, furnaces, clothes dryers, etc.) and the
method by which the air is provided. The BTU/HR input can
be found on the water heater data plate. Additional air can
be provided by two methods:
1. All air from inside the building.
2. All air from outdoors.
Figure 4
Opening Locations-
Confined Spaces
12” maximum
Permanent
openings to
the outside or
additional
rooms within
the building
Closet
or
other
confined
space
12” maximum
All Air from Inside the Building
When additional air is to be provided to the confined area
from additional room(s) within the building, the total volume
of the room(s) must be of sufficient size to properly provide
the necessary amount of fresh air to the water heater
and other gas utilization equipment in the area. If you are
unsure that the structure meets this requirement, contact
your local gas utility company or other qualified agency for
a safety inspection.
Each of the two openings shall have a minimum free area
of 1 square inch per 1,000 BTU/HR of the total input rating
of all gas utilization equipment in the confined area, but not
less than 100 square inches (Figure 5).
30,000
45,000
60,000
75,000
90,000
105,000
120,000
135,000
188
281
375
469
563
657
750
844
9 x 21
14 x 20
15 x 25
15 x 31
20 x 28
20 x 33
25 x 30
28 x 30
Typical Room
with 8' Ceiling
Minimum Square
Feet with
8' Ceiling
BTU/HR
Input
Table 2
Confined
Space
Figure 5
All Air from Inside Building
Confined Space Installation
Permanent
Openings
1 square
inch/1000
BTU/HR
(minimum
100 sq. In.)

9
All Air from Outdoors
Outdoor fresh air can be provided to a confined area either
directly or by the use of vertical and horizontal ducts. The
fresh air can be taken from the outdoors or from crawl or
attic spaces that freely communicate with the outdoors.
Attic or crawl spaces cannot be closed and must be
properly ventilated to the outside.
Ductwork must be of the same cross-sectional area as
the free area of the opening to which they connect. The
minimum dimension of rectangular air ducts cannot be less
than three inches.
The size of each of the two openings is determined by the
method in which the air is to be provided. Refer to Table
3 to calculate the minimum free area for each opening.
Figures 6, 7, and 8 are typical examples of each method.
Louvers and Grilles
In calculating free area for ventilation and combustion
air supply openings, consideration must be given to the
blocking effect of protection louvers, grilles, and screens.
These devices can reduce airflow, which in turn may
require larger openings to achieve the required minimum
free area. Screens must not be smaller than 1/4” mesh. If
the free area through a particular design of louver or grille
is known, it should be used in calculating the specified free
area of the opening. If the design and free area are not
known, it can be assumed that most wood louvers will allow
20 - 25% of free area while metal louvers and grilles will
allow 60 - 75% of free area.
Louvers and grilles must be locked open or interconnected
with the equipment so that they are opened automatically
during equipment operation.
Keep louvers and grilles clean and free of debris or other
obstructions.
Table 3
Minimum Free Area of Permanent Openings for Ventilation and
Combustion Air Supply - All Air from Outdoors Only.
Based on the total BTU/HR input rating for all utilizing equip-
ment within the confined space.
Opening Source Minimum Free Area Per Opening (sq. in.) Reference Drawing
* Direct to outdoors 1sq. in, per 4000 BTU/HR Figure 6
Vertical ducts 1sq. in, per 4000 BTU/HR Figure 7
Horizontal ducts 1sq. in, per 2000 BTU/HR Figure 8A
Single Opening 1sq. in, per 3000 BTU/HR Figure 8B
Example: A water heater with an input rate of 50,000 BTU/HR
using horizontal ducts would require each opening to have a
minimum free area of 25 square inches.
Minimum free area = 50,000 BTU/HR x 1 sq. in. / 2000 BTU/HR =
25 Sq. Inches.
*These openings connect directly with the outdoors
through a ventilated attic, a ventilated crawl space, or
through an outside wall.
Consult the local codes of your area for specific ventilation
and combustion air requirements.
Confined
Space
Figure 8A
All Air from Outdoors
Using Horizontal Ducts
Outdoor
Air Ducts
Outlet
Inlet
1 sq. inch
per
2000 BTU/HR
1 sq. inch per
4000 BTU/HR
Confined
Space
Figure 6
All Air from Outdoors; Inlet Air from Ventilated
Crawl Space/Outlet Air to Ventilated Attic
Inlet air
from the
crawl
space
Install above
insulation
Gable vent
to outdoors
Outlet
air to attic
1 Sq. inch per
4000 BTU/HR
Alternate
Air Inlet
Open
Foundation
Vent
Confined
Space
Figure 7
All Air from Outdoors
Through Ventilated Attic
Inlet air duct
1 sq. inch per
4000 BTU/HR
Install above
insulation
Gable vent
to outdoors
Outlet air
to attic
1 Sq. inch per
4000 BTU/HR
12” maximum
1 sq. Inch
per
2000 BTU/HR

10
Vent Pipe System
This water heater uses a non-direct, single-pipe vent
system to remove exhaust gases created by the burning of
fossil fuels. Air for combustion is taken from the immediate
water heater location or is ducted in from the outside (see
“Combustion Air Supply and Ventilation” section).
This water heater must be properly vented for the removal
of exhaust gases to the outside atmosphere. Correct
installation of the vent pipe system is mandatory for the
proper and efficient operation of this water heater and is an
important factor in the life of the unit.
The vent pipe must be installed according to all local and
state codes or, in the absence of local and state codes, the
“National Fuel Gas Code”, ANSI Z223.1(NFPA 54)-current
edition. The vent pipe installation must not be obstructed so
as to prevent the removal of exhaust gases to the outside
atmosphere.
IMPORTANT: The use of vent dampers is not
recommended by the manufacturer of this water heater.
Although some vent dampers are certified by CSA
International, this certification applies to the vent damper
device only and does not mean they are certified for use on
this water heater.
U.L. recognized fuel gas and carbon monoxide (CO)
detectors are recommended in all applications and should
be installed using the manufacturer’s instructions and local
codes, rules, or regulations.
IMPORTANT: If you lack the necessary skills required
to properly install this venting system, you should not
proceed, but get help from a qualified person.
Draft Hood Installation
Align the legs of the draft hood with the slots provided.
Insert the legs and secure the draft hood to the water
heater’s top with the four screws provided as shown in
Figure 9. Do not alter the draft hood in any way. If you are
replacing an existing water heater, be sure to use the new
draft hood supplied with the water heater.
Vent Pipe Size
It is important that you follow the guidelines in these
instructions for sizing a vent pipe system. If a transition to
a larger vent size is required, the vent transition connection
must be made at the draft hood outlet.
Vent Connectors
1. Type B, Double wall, U.L. Listed Vent Pipe.
2. Single wall Vent Pipe.
Maintain the manufacturer’s specified minimum clearance
from combustible materials when using type B double wall
vent pipe.
Vent connectors made of type B, double wall vent pipe
material may pass through walls or partitions constructed
of combustible material if the minimum listed clearance is
maintained.
Maintain a six inch minimum clearance from all combustible
materials when using single wall vent pipe.
IMPORTANT: Single wall vent pipe cannot be used for
water heaters located in attics and may not pass through
attic spaces, crawl spaces or any confined or inaccessible
location. A single wall metal vent connector cannot pass
through any interior wall.
When installing a vent connector, please note the following:
• Install the vent connector avoiding unnecessary bends,
which create resistance to the flow of vent gases.
• Install without dips or sags with an upward slope of at
least 1/4-inch per foot.
• Joints must be fastened by sheet metal screws or other
approved means. It must be supported to maintain
clearances and prevent separation of joints and
damage.
• The length of the vent connector cannot exceed 75% of
the vertical vent height.
• The vent connector must be accessible for cleaning,
inspection, and replacement.
• Vent connectors cannot pass through any ceiling, floor,
firewall, or fire partition.
• It is recommended (but not mandatory) that a minimum
12 inches of vertical vent pipe be installed on the draft
hood prior to any elbow in the vent system to improve
conditions for positive flow of venting gases.
IMPORTANT: Existing vent systems must be inspected for
obstructions, corrosion, and proper installation.
Figure 9
Draft hood Installation
Sheet Metal Screws (four provided)
Draft hood
Jacket top
Install the draft hood with
the four screws provided.
Slot
Slot
Legs
Legs
Alternative
Opening
Location
1 sq. Inch
Per 3000 BTU/HR
Confined
Space
Figure 8B
All Air from Outdoors
Using a Single Permanent Opening

11
Chimney Connection
IMPORTANT: Before connecting a vent to a chimney,
make sure the chimney passageway is clear and free of
obstructions. The chimney must be cleaned if previously
used for venting solid fuel appliances or fireplaces. Also
consult local and state codes for proper chimney sizing and
application or, in the absence of local and state codes, the
“National Fuel Gas Code”, ANSI Z223.1(NFPA 54)-current
edition.
• The connector must be installed above the extreme
bottom of the chimney to prevent potentially blocking
the flue gases.
• The connector must be firmly attached and sealed to
prevent it from falling out.
• To aid in removing the connector, a thimble or slip joint
may be used.
• The connector must not extend beyond the inner edge
of the chimney as it may restrict the space between it
and the opposite wall of the chimney (Figure 10).
Do not terminate the vent connector in a chimney that has
not been certified for this purpose. Some local codes may
prohibit the termination of vent connectors in a masonry
chimney.
Vertical Exhaust Gas Vent
Vertical exhaust gas vents must be installed with U.L. listed
type B vent pipe according to the vent manufacturer’s
instructions and the terms of its listing.
It must be connected to the water heater’s draft hood by a
listed vent connector or by directly originating at the draft
hood opening.
Vertical gas vents must terminate with a listed cap or
other roof assembly and be installed according to their
manufacturer’s instructions.
Gas vents must be supported to prevent damage, joint
separation, and maintain clearances to combustible
materials (Figures 11 and 12).
IMPORTANT: This gas vent must be terminated in a
vertical position to facilitate the removal of the burnt gases.
An unused chimney flue or masonry enclosure may be
used as a passageway for the installation of a gas vent
(Figure 12).
Common (combined) venting is allowable with vertical type
B vent systems and lined masonry chimneys as long as
proper draft for the water heater is established under all
conditions of operation.
IMPORTANT: Do not common vent this water heater with
any power vented appliance.
Figures 10-12 are examples of vent pipe system
installations and may or may not be typical for your specific
application. Consult the “National Fuel Gas Code”, NFPA
54, ANSI Z223.1-current edition and the guidelines set forth
by prevailing local codes.
*Maintain vent pipe clearance requirements to local, state
and/or the “National Fuel Gas Code”, ANSI Z223.1(NFPA
54)-current edition.
** NFPA 211, Standard for Chimneys, Fireplaces, Vents,
and Solid Fuel-Burning Appliances states that these
chimneys are intended to be installed in accordance with
the installation instructions provided with each chimney
support assembly. Minimum air space clearance to
combustible materials should be maintained as marked on
the chimney sections.
Slope up
1/4 in.
per ft.
minimum
3 ft. minimum
2 ft. minimum above any
object within10 ft.
horizontally
2 ft. minimum above any
object within10 ft.
horizontally
3 ft. minimum
Vent
connector
slope up
1/4 in. per ft.
minimum
*
*
**
Listed Lined
Chimney
Support Strap
Support
Strap
Figure 12
Venting Through
a Chimney
with Type B
Double Wall
Vent Pipe.
MAINTAIN MANUFACTURER’S
SPECIFIED MINIMUM CLEARANCE
LISTED VENT CAP
VENT CONNECTOR
UNUSED CHIMNEY
FLUE OR MASONRY
ENCLOSURE
SEAL
*MAINTAIN
CLEARANCE
VENT
CONNECTOR
SLOPE UP
1/4 IN. PER FT.
MINIMUM
**MAINTAIN
SPECIFIED
CLEARANCE
SUPPORT
STRAP

12
Water System Piping
Piping Installation
Piping, fittings, and valves should be installed according to
the installation drawing (Figure 13). If the indoor installation
area is subject to freezing temperatures, the water piping
must be protected by insulation.
The water supply pressure should not exceed 80 psi. If this
occurs, a pressure reducing valve with a bypass should be
installed in the cold water inlet line. This should be placed
on the supply to the entire house in order to maintain equal
hot and cold water pressures.
IMPORTANT: Heat cannot be applied to the water fittings
on the heater as they may contain nonmetallic parts. If
solder connections are used, solder the pipe to the adapter
before attaching the adapter to the hot and cold water
fittings.
IMPORTANT: Always use a good grade of joint compound
and be certain that all fittings are drawn up tight.
1. Install the water piping and fittings as shown in
Figure 13. Connect the cold water supply (3/4” NPT)
to the fitting marked “C”. Connect the hot water supply
(3/4” NPT) to the fitting marked “H”.
IMPORTANT: Some models may contain energy saving
heat traps to prevent the circulation of hot water within the
pipes. Do not remove the inserts within the heat traps.
2. The installation of unions in both the hot and cold water
supply lines is recommended for ease of removing the
water heater for service or replacement.
3. The manufacturer of this water heater recommends
installing a mixing valve or an anti-scald device in the
domestic hot water line as shown in Figure 14. These
valves reduce the point-of-use temperature of the water
by mixing cold and hot water and are readily available
for use.
4. If installing the water heater in a closed water system,
install an expansion tank in the cold water line as
specified under “Closed System/Thermal Expansion”
section.
5. Install a shut-off valve in the cold water inlet line. It
should be located close to the water heater and be
easily accessible. Know the location of this valve and
how to shut off the water to the heater.
6. A temperature and pressure relief valve must be
installed in the opening marked “Temperature and
Pressure (T & P) Relief Valve” on the water heater.
A discharge line must be added to the opening of
the T&P Relief Valve. Follow the instructions under
“Temperature and Pressure Relief Valve” section.
7. After piping has been properly connected to the water
heater, remove the aerator at the nearest hot water
faucet. Open the hot water faucet and allow the tank to
completely fill with water. To purge the lines of any ex-
cess air, keep the hot water faucet open for 3 minutes
after a constant flow of water is obtained. Close the
faucet and check all connections for leaks.
Metal
Drain Pan
1 3/4” depth maximum Floor Drain
Drain line 3/4”
ID minimum
Discharge Pipe
Do Not Cap or Plug
Temperature and
Pressure Relief Valve
In a closed system use a
thermal expansion tank
Cold Water
Supply to Fixtures
Cold Water
Inlet Valve
Pressure reducing
valve with bypass
Union
Hot Water
Outlet
Massachussetts:
Install a vacuum relief
in cold water line per
section 19 MGL 142.
Figure 13
Water Piping Installation
Main water supply
6” Maximum
Air Gap
1”minimum
Figure 14
Typical Mixing
Valve Installation
Follow the mixing
valve manufacturer’s
instructions.
Cold
Water
Inlet
Hot
Water
Outlet
Tempered water
to fixtures
Mixing valve
(Set to 120°F)

13
Please note the following:
• The system should be installed only with piping that is
suitable for potable (drinkable) water such as copper,
CPVC, or polybutylene. This water heater must not be
installed using iron piping or PVC water piping.
• Use only pumps, valves, or fittings that are compatible
with potable water.
• Use only full flow ball or gate valves. The use of valves
that may cause excessive restriction to water flow is
not recommended.
• Use only 95/5 tin-antimony or other equivalent solder.
Any lead based solder must not be used.
• Piping that has been treated with chromates, boiler
seal, or other chemicals must not be used.
• Chemicals that may contaminate the potable water
supply must not be added to the piping system.
Closed System/Thermal Expansion
Explosion Hazard
If the temperature and pressure relief valve
is dripping or leaking, have a qualified
person replace it.
Examples of a qualified person include:
licensed plumbers, authorized gas company
personnel, and authorized service
personnel.
Do not plug valve.
Do not remove valve.
Failure to follow these instructions can
result in death, or explosion.
WARNING
As water is heated, it expands (thermal expansion). In
a closed system, the volume of water will grow. As the
volume of water grows, there will be a corresponding
increase in water pressure due to thermal expansion.
Thermal expansion can cause premature tank failure
(leakage). This type of failure is not covered under the
limited warranty. Thermal expansion can also cause
intermittent temperature-pressure relief valve operation:
water discharged from the valve due to excessive pressure
build up. The temperature-pressure relief valve is not
intended for the constant relief of thermal expansion. This
condition is not covered under the limited warranty.
A properly-sized thermal expansion tank should be
installed on all closed systems to control the effects of
thermal expansion. Contact a plumbing service agency or
your retail supplier regarding the installation of a thermal
expansion tank.

14
Temperature and Pressure
Relief Valve
For protection against excessive pressures and
temperatures, a temperature and pressure relief valve must
be installed in the opening marked “T & P RELIEF VALVE”
(see Figure 15A). This valve must be design certified by
a nationally recognized testing laboratory that maintains
periodic inspection of the production of listed equipment or
materials as meeting the requirements for Relief Valves and
Automatic Shut-off Devices for Hot Water Supply Systems,
ANSI Z21.22. The function of the temperature and pressure
relief valve is to discharge water in large quantities in the
event of excessive temperature or pressure developing
in the water heater. The valve’s relief pressure must not
exceed the working pressure of the water heater as stated
on the data plate.
IMPORTANT: Only a new temperature and pressure relief
valve should be used with your water heater. Do not use an
old or existing valve as it may be damaged or not adequate
for the working pressure of the new water heater. Do not
place any valve between the relief valve and the tank.
The Temperature & Pressure Relief Valve:
• Must not be in contact with any electrical part.
• Must be connected to an adequate discharge line.
• Must not be rated higher than the working pressure
shown on the data plate of the water heater.
The Discharge Line:
• Must not be smaller than the pipe size of the relief
valve or have any reducing coupling installed in the
discharge line.
• Must not be capped, blocked, plugged or contain any
valve between the relief valve and the end of the dis-
charge line.
• Must terminate a maximum of six inches above a floor
drain or external to the building. In cold climates, it is
recommended that the discharge pipe be terminated at
an adequate drain inside the building.
• Must be capable of withstanding 250°F (121°C) without
distortion.
• Must be installed to allow complete drainage of both
the valve and discharge line.
T&P Relief Valve and Pipe Insulation (Some Models)
1. Locate the temperature and pressure relief valve on
the water heater (also known as a T&P relief valve).
See Figure 15B.
2. Locate the slit running the length of the T&P relief
valve insulation.
3. Spread the slit open and fit the insulation over the T&P
relief valve. See Figure 15B. Apply gentle pressure
to the insulation to ensure that it is fully seated on the
T&P Relief Valve. Once seated, secure the insulation
with duct tape.
IMPORTANT: The insulation or tape should not block
or cover the T&P relief valve drain opening. Also, the
insulation or tape should not block or hinder access to
the manual relief lever (Figure 15B).
4. Locate the hot water (outlet) & cold water (inlet) pipes
to the water heater.
5. Locate the slit running the length of a section of pipe
insulation.
6. Spread the slit open and slip the insulation over the
cold water (inlet) pipe. Apply gentle pressure along the
length of the insulation to ensure that it is fully seated
around the pipe. Also, ensure that the base of the
insulation is flush with the water heater. Once seated,
secure the insulation with duct tape.
7. Repeat steps 5 and 6 for the hot water (outlet) pipe.
8. Add additional sections of pipe insulation as needed.
Figure 15A
Temperature and Pressure
Relief Valve Installation
Discharge Pipe
(Do not cap or plug.)
6" Maximum
Air Gap
Metal Drain Pan
Temperature and
Pressure Relief Valve
Optional location
some models only
Floor
Drain
Drain Line
3/4” ID minimum
Explosion Hazard
If the temperature and pressure relief valve
is dripping or leaking, have a qualified
person replace it.
Examples of a qualified person include:
licensed plumbers, authorized gas company
personnel, and authorized service
personnel.
Do not plug valve.
Do not remove valve.
Failure to follow these instructions can
result in death, or explosion.
WARNING
Figure 15B
T&P Relief Valve Insulation
T&P Relief Valve
T&P Relief Valve
Drain Line
Manual Relief Lever
T&P Relief Valve Insulation

15
Special Applications
Combination Space Heating/Potable
Water System
Some water heater models are equipped with inlet/outlet
tappings for use with space heating applications. If this
water heater is to be used to supply both space heating
and domestic potable (drinking) water, the instructions
listed below must be followed.
• Be sure to follow the manual(s) shipped with the air
handler system.
• This water heater is not to be used as a replacement
for an existing boiler installation.
• Do not use with piping that has been treated with
chromates, boiler seal or other chemicals and do not
add any chemicals to the water heater piping.
• If the space heating system requires water tempera-
tures in excess of 120°F, a mixing valve or an anti-
scald device should be installed per its manufacturer’s
instructions in the domestic (potable) hot water supply
to limit the risk of scald injury.
• Pumps, valves, piping and fittings must be compatible
with potable water.
• A properly installed flow control valve is required to pre-
vent thermosiphoning. Thermosiphoning is the result
of a continuous flow of water through the air handler
circuit during the off cycle. Weeping (blow off) of the
temperature and pressure relief valve (T & P) or higher
than normal water temperatures are the first signs of
thermosiphoning.
• The domestic hot water line from the water heater
should be vertical past any mixing valve or supply line
to the air handler to remove air bubbles from the sys-
tem. Otherwise, these bubbles will be trapped in the air
handler heat exchanger coil, reducing the efficiency.
• Do not connect the water heater to any system or
components previously used with non-potable water
heating appliances when used to supply potable water.
Some jurisdictions may require a backflow preventer
in the incoming cold water line. This may cause the
temperature and pressure relief valve on the water heater
to discharge or weep due to expansion of the heated water.
A diaphragm-type expansion tank suitable for potable
water will normally eliminate this weeping condition. Please
read and follow the manufacturer’s instructions for the
installation of such tanks.
Also see “Water System Piping” section for additional
instructions on the proper installation and operation of this
water heater.
Solar Installation
If this water heater is used as a solar storage heater or as a
backup for the solar system, the water supply temperatures
to the water heater tank may be in excess
of 120°F. A mixing valve or other temperature limiting valve
must be installed in the water supply line to limit the supply
temperature to 120°F. The unit must be set to Standard
Mode (See Operating the Temperature Control System
section).
NOTE: Solar water heating systems can often supply water
with temperatures exceeding 180°F and may result in water
heater malfunction.
Figure 16
Typical Mixing Valve Installation
Combination Space Heating/Potable
Water Heating System
Metal Drain Pan Floor Drain
Unions
Mixing
Valve
Coil
Air
Handler
Shut-off
Valve
To
Air
Handler
Massachusetts code
does not allow this
type of installation.
Pump
Flow Control
Valve
In
Out
Domestic
Hot Water
Out Cold
Water
Inlet
Hot
Water
Out
6" Maximum
Air Gap
Discharge Pipe
Do Not Cap o r Plug
Must be vertical to
remove air bubbles

16
Water Heater Location
Water heater location is important and can affect system
performance. Please check the following:
□Installation area free of corrosive elements and
flammable materials.
□Centrally located with the water piping system.
Located as close to the gas piping and vent pipe
system as possible.
□Located indoors and in a vertical position. Protected
from freezing temperatures.
□Proper clearances from combustible surfaces
maintained and not installed directly on a carpeted
floor.
□Provisions made to protect the area from water
damage. Metal drain pan installed and piped to an
adequate drain.
□Sufficient room to service the water heater. See
“Clearances and Accessibility” section of this
manual.
□Water heater not located near an air moving device.
□Is the installed environment dirty (excessive
amounts of lint, dirt, dust, etc.)? If so, the flame
arrestor located on the bottom of the water heater
will need to be cleaned periodically. Refer to the
“Maintenance of your Water Heater” section of this
manual for information on cleaning the flame-trap.
Combustion Air Supply and Ventilation
Check for sufficient combustion air supply. Insufficient air
for the combustion of gas will result in the flame becoming
“lazy”, thereby allowing heat to build up in the combustion
chamber. This excessive heat will cause a thermal switch
on the door assembly to trip. Is the water heater installed in
a closet or other small, enclosed space? If so:
□Are there openings for make-up air to enter and
exit the room/area?
□Are the openings of sufficient size? Remember,
if there are other gas-fired or air-consuming
appliances in the same room, you need more
make-up air. Refer to the “Location Requirements”
section of this water heater manual for specific
requirements.
Fresh air not taken from areas that contain negative
pressure producing devices such as exhaust fans,
fireplaces, etc.
□Is there a furnace/air handler in the same room
space as the water heater? If so, has a return air
duct system been attached that exits the room?
If so, check for leaks on the air duct system. If no
air duct system is present, correct immediately
by contacting a local Heating, Ventilation, Air-
Conditioning & Refrigeration (HVAC-R) authorized
service provider.
□Fresh air supply free of corrosive elements and
flammable vapors.
□Fresh air openings sized correctly with consideration
given to the blocking effect of louvers and grilles.
□Ductwork is the same cross-sectional area as the
openings.
Vent Pipe System
Check for proper drafting at the water heater draft hood.
Refer to the “Checking the Draft” section of this manual for
the test procedure. If the procedure shows insufficient draft
is present, please check the following.
□Draft hood properly installed.
□Vent connectors securely fastened with screws and
supported properly to maintain six inch clearance.
□Vent connector made of approved material and
sized correctly.
□Vent pipe system installed according to all local
and state codes or, in the absence of local and
state codes, the “National Fuel Gas Code”, ANSI
Z223.1(NFPA 54)-current edition.
□Flue baffle properly positioned in the flue tube.
□Check the vent system for restrictions/obstructions
and check the vent termination height. Refer to the
“Air Supply and Ventilation” section of this water
heater manual for specific requirements.
□Recheck for sufficient combustion air supply.
Water System Piping
□Temperature and pressure relief valve properly
installed with a discharge line run to an open drain
and protected from freezing.
□All piping properly installed and free of leaks.
□Heater completely filled with water.
□Closed system pressure build-up devices installed.
□Mixing valve (when applicable) installed per
manufacturer’s instructions (see “Water Temperature
Regulation” section).
Gas Supply and Piping
□Gas type is the same as that listed on the water
heater data plate.
□Gas line equipped with shut-off valve, union, and
drip leg.
□Adequate pipe size and approved pipe material.
□An approved noncorrosive leak detection solution
used to check all connections and fittings for possible
gas leaks. Correct any leak found.
TEFLON ®is a registered trademark of E.I. Du Pont De Nemours and Company.
Important Information About This Water Heater
This gas water heater was manufactured to voluntary safety standards to reduce the likelihood of a flammable vapor
ignition incident. The new technology used in meeting these standards makes this product more sensitive to installation
errors. Please review the following checklist and make any required installation upgrades or changes.
Questions? Reference the number on the cover of this manual for service information.
Installation Checklist

17
OPERATING YOUR WATER HEATER
Lighting Instructions
Read and understand these directions thoroughly before
attempting to light or re-light the pilot. Make sure the
viewport is not missing or damaged. (See Figure 23)
Make sure the tank is completely filled with water before
lighting the pilot. Check the data plate near the gas control
valve/thermostat for the correct gas. Do not use this water
heater with any gas other than the one listed on the data
plate. If you have any questions or doubts, consult your gas
supplier or gas utility company.
FOR YOUR SAFETY READ BEFORE LIGHTING
TO TURN OFF GAS TOAPPLIANCE
A. This appliancehas apilot which is lighted by a
piezoelectricigniter.When lighting thepilot,followthese
instructions exactly.
B. BEFORELIGHTING smell all around theappliance area
for gas. Besureto smell next to thefloor becausesome
gas is heavier than air and will settleon the floor.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not useany
phonein your building.
• Immediately call your gas supplier from a
neighbor’s phone.Follow the gas supplier’s
instructions.
• If you cannot reach your gas supplier,call thefire
department.
C. Useonly your hand to push in or turn thegas control
temperatureknob. Never usetools.If theknob will not
push in or moveby hand,don’t try to repair it,call a
qualified servicetechnician.Forceor attempted repair
may result in afireor explosion.
D. Do not usethis applianceif any part has been under
water.Immediately call a qualified service technician to
inspect the appliance. Water heaters subjected to flood
conditions or anytimethegas controls,main burner or
pilothavebeen submergedin waterrequirereplacement
of theentirewater heater.
E. DO NOT USE THIS APPLIANCE IFTHERE HASBEENAN
IGNITIONOFVAPORS. Immediately call aqualified service
technician to inspect the appliance. Water heaters
subjected to aflammablevapors ignition will show a
discoloration on the air intake grid (bottom of combustion
chamber) and require replacement of the entire water heater.
1. Turn the temperature dial counterclockwise to the
off setting. The status light will stop blinking and stay on for
short time after the water heater is turned off.
WARNING: If you do not follow theseinstructions exactly,a fireor explosion
may result causing property damage,personal injury or loss of life.
LIGHTING INSTRUCTIONS
6.
1. STOP!Itisimperativethatyoureadallthesafetywarnings
before lighting thepilot.
2. Remove theouter door.
3. Turnthegas control/temperatureknob counterclockwise
to the off setting.
4. To clear any gas that may have
accumulated, wait ten (10)minutes.
If you then smell gas, STOP! Follow “B” in the safety
warning above.If you do not smell gas go to thenext
step.
5. Turn thegas control/temperatureknob clockwise
to “PILOT”.
turn gas control/temperatureknob to “OFF” and check the
status light for flash codes.Record any codes and call your
service technician or gas supplier.
7. Set thegas control/temperature knob to thedesired
setting.
8. Replacethe outer door.
Igniter
Button
Gas control/
temperature knob
Status light
120° Mark
Index mark
IMPORTANT: If the pilot will not stay lit after several tries,
Depress the gas control/temperature knob all the way
in and hold it in place. IMMEDIATELY depress the
igniter button until you hear a “click” sound. Continue
until the pilot lights. The pilot can be located by
looking through the glass view port while pressing the
igniter button. If the pilot is lit, you will see the pilot
flame through the glass view port.
Release the gas control/temperature knob when the
status light starts to blink. (It may take up to 90
seconds for the status light to start blinking.) If the
status light does not start blinking, repeat steps 3 - 6.
If the pilot lights but then goes out, the status light will
stay on but stop blinking. Wait until the status light
goes out, then repeat steps 3 - 6.
THERMOPILE
PILOT
WARNING
Explosion Hazard
Replace viewport if glass is missing
or damaged.
Failure to do so can result in death,
explosion or fire.

18
L.P.G. (Bottled Propane) Models
Liquefied petroleum gas is over 50% heavier than air
and in the occurrence of a leak in the system, the gas
will settle at floor level. Basements, crawl spaces, skirted
areas under mobile homes (even when ventilated), closets
and areas below ground level will serve as pockets for
the accumulation of gas. Before lighting an L.P. gas water
heater, smell all around the appliance at floor level. If you
smell gas, follow the instructions as given in the warning on
the front page.
When your L.P. tank runs out of fuel, turn off the gas at
all gas appliances including pilot lights. After the tank is
refilled, all appliances must be re-lit according to their
manufacturer’s instructions.
Checking the Draft
After successfully lighting the water heater, allow the unit
to operate for 15 minutes and check the drafthood relief
opening for proper draft. Make sure all other appliances
in the area are operating and all doors are closed when
performing the
draft test. Pass
a match flame
around the relief
opening of the
drafthood. A
steady flame
drawn into the
opening indicates
proper draft. If
the flame flutters
or is blown out,
combustion
products are escaping from the relief opening. If this
occurs, do not operate the water heater until proper
adjustments or repairs are made to the vent pipe system
and/or air supply requirements.
Figure 17
Match
Relief
Opening
Drafthood
Figure 18
Flame Characteristics
Tips may have
a yellow tint
Yellow inner
cones are
satisfactory
Correct flame
soft blue
Burn Hazard
Do not touch vent.
Doing so can result in burns.
WARNING
Burner Flames
Inspect the burner flames through the viewport and
compare them to the drawings in Figure 18. A properly
operating burner
should produce
a soft blue flame.
Blue tips with
yellow inner cones
are satisfactory.
The tips of the
flame may have a
slight yellow tint.
The flame should
not be all yellow
or have a sharp
blue-orange color.
Contaminated air
may cause an orange colored flame. Contact a qualified
person if the flame is not satisfactory.
Water Temperature Stacking
Stacking occurs when a series of short draws of hot water
(3 gallons or less) are taken from the water heater tank.
This causes increased cycling of the burner and can result
in increased water temperatures at the hot water outlet.
This water heater’s temperature control has been designed
to accurately regulate the water temperature. However,
under certain operating conditions, the water temperature
may temporarily exceed the dial setting. Consequently, in
addition to setting the temperature no higher than 120°F,
we recommend the installation of a mixing valve or an
anti-scald device in the hot water supply line or at the point
of use to further reduce the risk of scald injury. These
devices can be obtained from a plumbing service agency or
your retail supplier.
Emergency Shut Down
IMPORTANT: Should overheating occur or the gas supply
fails to shut off, turn off the water heater’s manual gas
control valve and call a qualified person.

19
Water Temperature Regulation
The thermostat is adjusted to the pilot position when it
is shipped from the factory. Water temperature can be
regulated by moving the temperature dial to the preferred
setting. The preferred starting point is 120°F at the “HOT”
setting. Align the knob with the desired water temperature
as shown in Figure 19A. There is a hot water scald
potential if the thermostat is set too high.
NOTE: Temperatures shown on the gas control valve/
thermostat are approximates. The actual temperature of the
heated water may vary.
IMPORTANT: Adjusting the thermostat past the 120°F bar
on the temperature dial will increase the risk of scald injury.
Hot water can produce first degree burns within:
Table 4:
Water
Temperature °F
Time for 1st
Degree Burn
(Less Severe Burns)
Time for
Permanent Burns
2nd & 3rd Degree
(Most Severe Burns)
110
116
116
122
131
140
149
154
(normal shower temp.)
(pain threshold)
35 minutes
1 minute
5 seconds
2 seconds
1 second
instantaneous
45 minutes
5 minutes
25 seconds
5 seconds
2 seconds
1 seconds
(U.S. Government Memorandum, C.P.S.C., Peter L. Armstrong, Sept. 15,1978)
VAC
Figure 19A
Gas Control Valve/Thermostat
Settings
Gas Control/Temperature Knob
Status
Light
Igniter
120°F
Mark
NOTE: During low demand periods when hot water is not
being used, a lower thermostat setting will reduce energy
losses and may satisfy your normal hot water needs.
If hot water use is expected to be more than normal, a
higher thermostat setting may be required to meet the
increased demand. When leaving your home for extended
periods (vacations, etc.) turn the temperature dial to the
vacation (VAC) setting. This will maintain the water at low
temperatures with minimum energy losses and prevent the
tank from freezing during cold weather.
Water temperature over 125°F can cause
severe burns instantly or death from scalds.
Children, disabled and elderly are at highest
risk of being scalded.
Feel water before bathing or showering.
Temperature limiting valves are available.
WARNING

20
Operating the Temperature Control System
Figure 19B: Status Codes
VAC
List of status codes are shown
at top of gas control valve/thermostat.
Water Temperature Adjustment
The water temperature can be adjusted from 55°F to 155°F.
Turn the Gas Control/Temperature Knob to the desired
setting/temperature.
NOTE: Some models are certified for 180°F outlet
temperatures. See the Data Plate on the front of the water
heater for the maximum outlet temperature.
Operating Modes and Settings
• Standard Mode - The controller adjusts the water
heater to maintain the temperature set by the user.
• Vacation Setting - The controller adjusts the water
temperature to approximately 55°F. This setting is
recommended when the water heater is not in use for
a long period of time. This effectively turns the water
heater down to a setting that prevents the water from
freezing.
Status Light Code
Normal Flashes:
• 0 Flashes Indicates Control Off/Pilot Out.
• 1 Flash Indicates Normal Operation.
• Continuous Light indicates the gas control
valve/thermostat is shutting down.
Diagnostic Flashes: If the water heater is not working look
for the following diagnostic flashes after lighting the pilot.
2 Flashes Indicates Thermopile Voltage Low
4 Flashes Indicates Overheat Failure
5 Flashes Indicates Sensor Failure
7 Flashes Indicates Electronic Control Failure
8 Flashes See “Status Light Code Troubleshooting Chart.”