Amphenol T009-5030 Series User manual

100A Dual-Feed Breaker
Panel
T009-5030XXXXXXX
Installation Guide

ii
Amphenol Network Solutions
All rights reserved. 12.18.19 139688-3
509.926.6000 – amphenol-ns.com
100A Dual-Feed
Breaker Panel
Installation Guide, Part Number 139688-3
Copyright 2019, Amphenol Network Solutions, All rights reserved.
Amphenol Network Solutions
22425 East Appleway Ave. # 11
Liberty Lake, WA 99019
Amphenol Network Solutions assumes no liability from the application or use of these products.
Amphenol Network Solutions does not convey any license under its patent rights nor the patent rights of
others. This document and the products described herein are subject to change without notice.
About
Amphenol Network Solutions is a global innovative original equipment manufacturer that serves the data
and communications markets. We design, manufacture, and distribute products for customers who need
an end to end solution for network connectivity, fiber, power distribution and rack management. We
collaborate with our customers to deliver product solutions that exceed expectations with innovative
designs and world class quality. Amphenol Network Solutions is the industry thought leader on network
cable management.
Telect, Inc. has been a market leader in secondary DC power distribution for over
36 years. Through our acquisition by Amphenol and our merger with All Systems
Broadband, to become Amphenol Network Solutions, we have continued to
deliver reliable, high-quality solutions to power, protect, and monitor today’s
network servers and equipment. We are proud to be an Amphenol company that
will continue to be Powered by Telect.
Technical Support
Email: [e-mail]
Phone: [phone]

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Amphenol Network Solutions
All rights reserved. 12.18.19 139688-3
509.926.6000 – amphenol-ns.com
100A Dual-Feed
Breaker Panel
Table of Contents
1.1 Overview ...........................................................................................................................................1
1.2 Inspection..........................................................................................................................................3
1.3 Installation .........................................................................................................................................4
1.4 Replacing Output Circuit Breakers .....................................................................................................8
1.5 Accessories ..................................................................................................................................... 10
1.6 LED & Alarm Summary.................................................................................................................... 11
1.6.1 Normal Operation ...................................................................................................................... 11
1.6.2 Input Power Failure ................................................................................................................... 11
1.6.3 Output Breaker Opens (either being tripped or manually turned off) ........................................... 11
1.7 Schematic Drawing..........................................................................................................................12
1.8 Assembly Drawing ........................................................................................................................... 13
List of Figures
Figure 1 – 100A Dual-Feed Breaker Panel...............................................................................................1
Figure 2 – Bracket Orientation .................................................................................................................4
Figure 3 – Rack Mounting........................................................................................................................4
Figure 4 – Ground Lug Connection .........................................................................................................5
Figure 5 – Compression Lug Inputs .........................................................................................................5
Figure 6 – Alarm Indicators......................................................................................................................6
Figure 7 – Alarm Terminals......................................................................................................................6
Figure 8 – Designation Label ...................................................................................................................7
Figure 9 – Tab Release ...........................................................................................................................8

1
Amphenol Network Solutions
All rights reserved. 12.18.19 139688-3
509.926.6000 – amphenol-ns.com
100A Dual-Feed
Breaker Panel
1.1 Overview
The Amphenol Network Solutions dual-
feed configurable breaker panel provides
circuit breaker power protection for a
variety of telecommunications
equipment. The panel includes seven
circuit breakers per side (configurable from 1A to 20A)
for a total maximum continuous output load
of 100A per side.
The panel is black with seven Long-Delay breakers, compression inputs and wire-binding screw outputs.
Feeds A and B are completely independent except for the replaceable alarm card which contains power
and alarm LEDs for both feeds. Also included are breaker alarm and power-fail relay terminals for wiring
external indicators.
Hardware is included for flush or extended mounting in 19-in. or 23-in. relay racks. See “Accessories”
(Page 10) for ordering optional and replaceable items: output breakers, face plates, lugs, ETSI mounting
kit and more.
Mechanical Specifications
Dimensions (nominal),
without brackets*
Width:
Height:
Depth:
17.25 in. (43.82 cm)
1.75 in. (4.44 cm)
8.00 in. (20.32 cm)
Weight without breakers
9 lbs. (4.08 kg)
Weight, shipping
10.5 lbs. (58.4 cm)
Mounting for standard racks
EIA:
WECO:
ETSI:
19 in. (48.2 cm)
23 in. (58.4 cm)
53.3 cm. Kit sold separately. See “1.5 Accessories” on Page 10.
Ground terminals
Quantity:
Stud:
Lugs:
Cable:
Torque:
2
M5 with hex nut. [Use 8 mm (5/16 in.) socket.]
Single- or dual-hole compression lug (5/8 in. [1.59 cm]
center to center)
Up to #10 AWG for single-hole lug
Up to #6 AWG for dual-hole lug
(Conductor size depends on input interruption device.)
20 in.-lb (~2.25 N•m), max.
Input terminals —
compression
Quantity:
Stud:
Lugs:
Cable:
Torque:
4—2 BATT, RTN
M5 with KEPS nut. [Use 8 mm (5/16 in.) socket.]
Dual-hole compression lug (5/8 in. [1.59 cm] center to center)
Up to #1 AWG, depending on input interruption device
20 in.-lb (~2.25 N•m), max.
Front
Rear
Figure 1 – 100A Dual-Feed Breaker Panel

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100A Dual-Feed
Breaker Panel
Mechanical Specifications
Output terminals —
Wire binding or compression
Quantity:
Screw:
Cable:
Clearance:
Torque:
28—14 BATT, RTN
#6 Phillips** panhead
Up to #10 AWG
0.31 in. (.79 cm) between terminal barriers
9 in.-lb (1.02 N•m), max.
Alarm terminals —
Wire binding
Quantity:
Screw:
Cable:
Torque:
6
#3 Phillips** panhead
#30 to #16 AWG
3 in.-lb (0.36 N
•
m), max.
* See Page 13 for exact dimensions
** Screws with cross-recessed heads
Electrical Specifications
Operating voltages
-20 to -60 VDC, +20 to +30 VDC
Maximum input interruption device rating
125A
Maximum continuous load rating (total)
100A per feed
Maximum output interruption device rating
20A per circuit breaker
Maximum continuous output load rating
16A per circuit breaker
Alarm contact ratings, continuous
2A at 30 VDC 0.6A at 60 VDC
Alarm board power ratings
@20V: 80mA (1.60W)
@27V: 120mA (3.24W)
@40V: 127mA (5.08W)
@54V: 133mA (7.18W)
@24V: 112mA (2.69W)
@30V: 122mA (3.66W)
@48V: 130mA (6.24W)
@60V: 136mA (8.16W)
Max. operating temperature at max. load ratings
55°C (131°F)
Min. operating temperature at max. load ratings
-10°C (14°F)
Ambient operating temperature at half-load
55°C (131°F)
Max. surface temperature of breakers at 26°C
(79°F) ambient
35°C (95°F)
Max. panel heat dissipation at full load
42W per side at 4800W (100A x 48V) per side
Percentage of full load heat dissipation at
nominal voltage
Less than 1% of total load wattage

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All rights reserved. 12.18.19 139688-3
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100A Dual-Feed
Breaker Panel
1.2 Inspection
ALERT! Only qualified personnel may install and maintain this product. Verify all connections
meet requirements specified in local codes or operating company guidelines before supplying
power. Protect this equipment with a fuse or breaker sufficient to interrupt power levels specified
under “Electrical Specifications.”
Please read these instructions carefully before beginning installation. If you need assistance, call
Amphenol Network Solutions Technical Support at 509-926-6000 or email us at getinfo@amphenol-
ns.com.
Inspect equipment after unpacking and compare it to the packing list.
Immediately report any shipping damage, defects or missing parts to Amphenol Network Solutions at
509-926-6000. Keep all documentation that comes with your shipment.
Amphenol Network Solutions is not liable for shipping damage. If the product is damaged, notify the
carrier and call Amphenol Network Solutions at 509-926-6000 for further recourse.
NOTE: For service or warranty information, please visit our website at amphenol-ns.com and click on the
“Support” tab, email us at [e-mail] or phone us at 509-629-6000.

4
Amphenol Network Solutions
All rights reserved. 12.18.19 139688-3
509.926.6000 – amphenol-ns.com
100A Dual-Feed
Breaker Panel
1.3 Installation
NOTE: Panel brackets provide either flush or extended EIA or WECO mounting in a 19-in. or 23-in. rack.
The panel is configured at the factory for flush mounting in a 19-in. rack.
Procedure steps:
1. If necessary, remove three screws and reposition/re-align
brackets on sides of distribution panel, as shown in Figure 2.
2. Locate an unused rack position and mount panel using the
four screws and lockwashers provided, as shown in Figure 3.
(It’s best to mount the panel as high as possible on the rack.)
Tighten screws to 35 in.-lb (4.29 N•m).
WARNING! Failure to properly ground this equipment can create hazardous conditions to
installation personnel and to the equipment.
ALERT! Only use components and crimping tools approved by agencies or certifying bodies
recognized in your country or region such as Underwriter’s Laboratories (UL), TUV, etc.
Torque #8 screws to
15 in.-lbs [1.7 N•m]
Mounting
Bracket
3-in. Offset
Position
4-in. Offset
Position
Flush Position
Figure 2 – Bracket Orientation
Figure 3 – Rack Mounting

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Amphenol Network Solutions
All rights reserved. 12.18.19 139688-3
509.926.6000 – amphenol-ns.com
100A Dual-Feed
Breaker Panel
3. For ground wiring, use a listed (approved) crimping tool to
attach a listed (approved), single- or dual-hole compression
lug onto suitable ground wire. (Use #10 AWG to #6 AWG,
depending on input interruption device.)
4. Use a coarse, nonmetallic cleaning pad to clean terminals
and stud(s).
5. Amphenol Network Solutions recommends that you lightly
coat antioxidant on the lug, grounding terminal and
surrounding contacting surface.Connect the lug to the stud
using an M5 washer and nut from the terminal, as shown in
Figure 4. Tighten the nut to 20 in.-lb (~2.25 N•m), max.,
using an 8-mm (5/16 in.) socket.
WARNING! Before connecting input power cables, make sure input power to the panel is
turned off.
6. Make sure the input power is off.
7. For input wiring, — wiring used as inputs to this distribution panel — proceed as follows:
a. Crimp dual-hole compression lugs onto suitable
copper wires (#6 to #1 AWG) for BATT and RTN
terminals, Feeds A and B.
b. Remove the black plastic terminal covers,
if installed.
c. Use a coarse, nonmetallic cleaning pad to clean
terminals and studs.
d. Lightly coat antioxidant on lugs and input
BATTERY and RETURN terminals, and then
connect lugs to Feed A and B input terminals
on the back of the panel using the M5 KEPs
nuts and washers provided, shown in Figure 5.
Tighten the lugs to 20 in.-lb (2.25 N•m), max.
e. Re-install the terminal covers.
8. Make sure power is off (open breaker, dummy fuse or open fuse holder at the power distribution unit,
or PDU, before connecting this panel’s cables to the PDU.
Torque nuts to 20 in.-lb (2.25 N•m)
Anti-oxidant
compound
Figure 4 – Ground
Lug Connection
Heat shrink
tubing
Figure 5 – Compression Lug Inputs

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All rights reserved. 12.18.19 139688-3
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100A Dual-Feed
Breaker Panel
9. Make sure breakers on this panel are
all off.
10. Enable the fuse or breaker at the PDU
(125A max.) to turn on Feed A to Side A
of panel; check voltage and polarity at
input connectors of panel.
Also check that:
•POWER ON A LED on front of
panel turns on (green).
NOTE: INPUT BREAKER LEDs are for a panel with optional input breakers.
•BREAKER ALARM LED turns on (red).
•POWER ON B must be off.
11. With POWER ON A lit (normal operation) —
but with POWER ON B LED off (failure
operation) — test power-fail relay and contacts
at POWER FAIL terminals on rear of panel:
•Expect an open circuit (∞Ω) between
Terminals Cand NC.
•Expect continuity (0Ω) between Terminals Cand NO.
12. Repeat steps 10 and 11 for Feed B and observe that POWER ON B LED turns on (green).
13. Press and hold ALARM RESET on front of panel for 5 seconds to verify that all LEDs are in
working order.
14. With one or all circuit breakers off, test fuse alarm relay contacts at FUSE ALARM terminals
on rear of panel:
•Expect an open circuit (∞Ω) between Terminals Cand NC.
•Expect continuity (0Ω) between Terminals Cand NO.
15. With both Feeds A and B on, recheck POWER FAIL terminals:
•Except continuity (0Ω) between Terminals Cand NC.
•Expect an open circuit (∞Ω) between Terminals Cand NO.
16. Recheck that all of the circuit breakers on the panel are off.
17. For output wiring, do either of the following:
•If using lugs, strip off ⅜in. (~1 cm) of insulation from one end of the copper output wires and then
crimp on the ring or forked, single-hole lugs, as required by NEC. (Screw terminals will
accommodate lugs for up to 10 AWG.)
•If using bare wire, strip off ⅝in. (~1.5 cm) of insulation. (Stranded wires should be tinned.)
BREAKER
ALARM
ALARM
RESET INPUT
BREAKER
POWER
ON
A B BA
®
SPOKANE, WA 800-551-4567
Figure 6 – Alarm Indicators
NO C NC NC C
FUSE ALARM
NO
POWER FAIL
Figure 7 – Alarm Terminals

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Amphenol Network Solutions
All rights reserved. 12.18.19 139688-3
509.926.6000 – amphenol-ns.com
100A Dual-Feed
Breaker Panel
Remember: Output wires must be rated at or above the amperage rating of the output circuit breaker. For
example, use no smaller than #12 AWG output wiring for 20A output fuses. Do not exceed 16A
continuous load for a 20A breaker.
ALERT! Local electrical and operating company guidelines recommend that the individual load
not exceed 80% of circuit breaker capacity (for example, 10A breaker x .80 = 8A max. load).
Total load for all breaker outputs on each side must not exceed 100A.
18. Clean output terminals and lugs with a nonabrasive, nonmetallic pad.
19. If covers are installed, remove the covers over the output and alarm connectors.
20. Amphenol Network Solutions recommends that you lightly coat antioxidant on lugs and output
BATTERY and RETURN terminals before connecting lugs/wires to outputs. (NEC specifies only one
lug and load for each output terminal.) Tighten the screws to 9 in.-lb (1.01 N•m).
21. Connect the other end of output wires to load.
22. Use the designation labels (supplied) to record
outputs, as specified by operating company
standard installation procedures.
23. Make sure inputs at loads are disabled by
removing all power cards or all input fuses
at load equipment.
Always follow recommended operating
company guidelines when disabling
load equipment.
24. One by one, turn on circuit breakers on this
panel and check voltage and polarity at input of loads.
25. With all circuit breakers on, the BREAKER ALARM LED must go off. Test fuse alarm relay contacts
at FUSE ALARM terminals on rear of panel:
•Expect continuity (0Ω)between Terminals Cand NC.
•Expect an open circuit (∞Ω) between Terminals C and NO.
26. Switch off one of the circuit breakers to simulate a tripped breaker.
Again, the BREAKER ALARM LED should light.
27. Press ALARM RESET on front of panel.
The BREAKER ALARM LED should go off again. (Pressing ALARM RESET will reset the BREAKER
ALARM LED on front and clear FUSE ALARM on rear of panel.) Recheck the FUSE ALARM
terminals and expect the same status as in step 25 with all breakers on.
28. If desired, connect remote external audio/visual alarm indicator wires (solid or tinned wires, #30 to
#16 AWG) to the POWER FAIL and FUSE ALARM terminals.
29. One by one, re-enable load equipment and verify proper operation.
Figure 8 – Designation Label

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Amphenol Network Solutions
All rights reserved. 12.18.19 139688-3
509.926.6000 – amphenol-ns.com
100A Dual-Feed
Breaker Panel
30. Re-install covers over output and alarm terminals.
This procedure is complete.
1.4 Replacing Output Circuit Breakers
ALERT! Although difficult to remove from the panel, circuit breakers can be disconnected
and replaced.
Procedure steps:
You can replace any installed circuit breaker value from 1A to 15A with another circuit breaker value,
regardless of the original size. The 20A circuit breakers can only be replaced by 20A circuit breakers or
smaller. Replacing a smaller circuit breaker with a 20A can result in damage to the fuse panel.
1. Place the breaker to be replaced in the off position.
2. Using a very small, flat-tipped screwdriver, carefully pry out on the bottom of the breaker while
applying upward force on the face of the breaker.
This should raise the bottom of the breaker so it slightly protrudes out of the front of the panel.
3. While preventing the breaker from going back into the panel, depress the bottom tab with the
screwdriver and pull out on the breaker.
This starts the tab through the panel front opening so that it is dislodged about 1/16 in. (~.15 cm) at
the bottom.
4. While pulling on the breaker, work the screwdriver at the top to release the top tab.
If both tabs are released, the breaker should begin to
pull out the front of the panel.
5. The breaker conductors can be pulled loose from the
assembly at the rear of the panel. Do not pull out on
the breaker more than necessary when removing and
installing the LOAD and LINE connectors.
6. Gently work the breaker out the front of the panel until
the rear connectors can be accessed by pliers.
7. Remove LOAD (bottom) connector from the breaker
using needle-nose pliers.
8. Restrain the connector to prevent it from traveling back into the panel.
ALERT! The LINE side connection of the breaker has live VDC. Do not allow contact of the
connector (or tools holding the connector) to grounded ironwork or panel chassis.
Figure 9 – Tab Release

9
Amphenol Network Solutions
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509.926.6000 – amphenol-ns.com
100A Dual-Feed
Breaker Panel
9. While holding the breaker out from the front of the panel, grasp the LINE connector of the breaker
with needle-nose pliers.
10. Hold the LINE connector with pliers and then pull the breaker, wiggling it until the breaker is free from
the connector. Continue to hold the LINE connector with the pliers. Do not allow the connector to
contact the panel chassis.
11. With your free hand, pick up the new breaker and check the orientation of the new breaker.
12. Press the spade connector of the new breaker into the pliers-held LINE connector until it is
fully seated.
Visually inspect the connection to be sure full contact is made between the LINE connector and the
breaker spade connector.
13. Place the LOAD conductor connector on the LOAD spade connector of the breaker.
Visually inspect the connection.
14. Gently place breaker back into panel. Push on front of breaker until tabs are cleared and breaker is
secure in the panel.
15. If the input power was turned off, restore input power and turn on breakers one at a time.
16. When you turn the new breaker on, check the output terminal for correct polarity.
This procedure is complete.

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Amphenol Network Solutions
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509.926.6000 – amphenol-ns.com
100A Dual-Feed
Breaker Panel
1.5 Accessories
The following table lists optional and replacement items for the panel. For compression lugs, please refer
to the Wiring Sizing & Label Convention Chart (Amphenol Network Solutions Part No. 117995) included
with your panel.
Item
Description
Part Number
Alarm Card
Power & CB LEDs with Alarm Reset
400329
Circuit Breaker1
1A long delay
129316RC
3A long delay
129317RC
5A long delay
129318RC
10A long delay
129320RC
15A long delay
129321RC
20A long delay
129322RC
Blank
113882
ETSI Mounting Brackets
Black
090-0041-0030
Designation Label
1-7, A & B
115353
1. Breakers are sold for repair/replacement of field breakers and not for reconfiguring the panel.

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Amphenol Network Solutions
All rights reserved. 12.18.19 139688-3
509.926.6000 – amphenol-ns.com
100A Dual-Feed
Breaker Panel
1.6 LED & Alarm Summary
1.6.1 Normal Operation
1. POWER ON A & POWER ON B LEDs will be on (green).
2. BREAKER ALARM LED will be off.
3. FUSE ALARM relay is de-energized so that:
a. C to NC is closed
b. C to NO is open
4. POWER FAIL relay is energized so that:
a. C to NC is closed
b. C to NO is open
1.6.2 Input Power Failure
1. POWER ON A or POWER ON B LED(s) will go off.
2. POWER FAIL relay de-energizes so that:
a. C to NC opens
b. C to NO closes
1.6.3 Output Breaker Opens (either being tripped or manually turned off)
1. BREAKER ALARM will go on (red).
2. FUSE ALARM relay energizes so that:
a. C to NC opens
b. C to NO closes
Pressing ALARM RESET turns off the BREAKER ALARM LED and de-energizes the FUSE
ALARM relay.

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Amphenol Network Solutions
All rights reserved. 12.18.19 139688-3
509.926.6000 – amphenol-ns.com
100A Dual-Feed
Breaker Panel
1.7 Schematic Drawing
(Shown in alarm state)
(Not Used)
(Not Used)

13
Amphenol Network Solutions
All rights reserved. 12.18.19 139688-3
509.926.6000 – amphenol-ns.com
100A Dual-Feed
Breaker Panel
1.8 Assembly Drawing
Amphenol Network Solutions assumes no liability from the application or use of these products. Neither
does Amphenol Network Solutions convey any license under its patent rights or the patent rights of
others. This document and the products described herein are subject to change without notice.
1.70 1.25
23.00 [58.4]
22.31 [56.7]
18.31 [46.5]
8.05
4.00
17.25 [43.8]
9.48
0.63 [1.59]
9.48 [24.1]
[24.1] [20.4]
[10.2]
M5 Studs
[4.32] [3.17]
0.31 [.79]0.18 [.45]
9.71 [24.66]
+24V
-24V
-48V
MAX
RTN
BATT
www.telect.com
+24V
-24V
-48V
MAX
BATT
RTN
B
POWER FAIL
CHS
GND
1
RTN
BATT
1
FUSE ALARM
NO
GND
CHS
7
7
NCC NOCNC
1
1
7
RTN
BATT
7
A