Andersen 28 STE User manual

Page 1 of 17
ANDERSEN Winches
Manual for Conversion Kits
28STE Compact & 2+1 SE .............................................................2
40STE Compact & 2+1 SE .............................................................5
46STE Compact Above Deck up to version 3.2...........................7
46ST version 3.2 to 4.0 winch with drive unit..............................8
52ST/ST FS Eletric or Hydraulic Below Deck Convertion Kit ....9
52STE Compact Above Deck Version........................................10
58/62STE Compact Above Deck Version...................................13
68/72STE Compact.......................................................................15

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28STE Compact & 2+1 SE
These instructions will guide you through the
procedures to prepare your winch for use with an
ANDERSEN Compact/ 2+1SE motor. This involves
changing the bottom ratchet gear so that the winch
can be coupled to your new motor. Winches older
than November 2002 will also require a new winch
base (supplied with your motor).
Remove your winch from the boat and find a clean
and stable spot to work on your winch. As you
disassemble your winch, as described below,
carefully clean each part with degreaser. While reassembling apply a thin layer of
Andersen Winch Grease to all moving part.
Tools: Flathead screwdriver, winch-handle and ANDERSEN Winch Grease. (Newer
winches require a 4mm Alan key)
1. Loosen the screw on top of the winch and remove the drum.
2. Remove the shaft by pulling it upwards, twisting it as you go. A winch handle can be
helpful. You can then remove the top ratchet gear.
3. Remove the shaft ring and the roller bearing by sliding it up over the winch base.
You can then remove the gear wheel.

Page 3 of 17
4. Remove the circlip holding the bottom cap. The bottom cap will then fall into the
winch and you can slide the cap out through the side of the winch. The old bottom
ratchet gear can now fall out the bottom of the winch.
5. If your winch is older than November 2002 discard your old base and take the new
base supplied with your motor. For newer winches clean your old base before
reassembling.
6. With the winch base upside-down, place the new bottom ratchet gear in the bottom
of the base. Turn your winch over and place the gear wheel in position and secure it
with the roller bearing and the shaft ring.

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7. Slide the top ratchet gear into place then with a twisting motion insert the drive shaft
through the base until it falls to the bottom.
8. Your winch is now ready to be installed with your new compact/ 2+1 SE motor.

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40STE Compact & 2+1 SE
For 2003 winches on
Tools: Flathead screwdriver, hammer, punch and grease
1. Loosen the 3 screws on top of the winch and remove the drum.
2. Remove the roller bearing by sliding it up over the winch base.
3. Loosen the screw that holds the side cogwheel and remove it.
4. Place winch base in a vice or have someone hold it firmly. With a punch from a
hammer, loosen the threaded bottom cap anti clockwise, and remove it.
5. Remove the old free running cogwheel from the bottom of the winch.
Drum
Roller bearing
Side cogwheel
Winch base
Step 3 Step 4

Page 6 of 17
6. After applying grease, insert the newly supplied free running cogwheel onto the
main shaft using a twisting motion so that the pawls fall into place. Be careful! The
ratchet cogwheel can fall out before step 8 is complete.
7. Replace the side cogwheel and the roller bearing after cleaning and greasing all
moving parts. Grease the ball bearings on the top of the winch base.
8. Your winch is now ready to be installed with your new compact/2+1 SE motor.
Install the winch before replacing the drum.
Step 6
Free running cogwheel

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46STE Compact Above Deck up to version 3.2
Tools required for this conversion:
Allen keys 4mm and 5mm
Small screwdriver
Winch-handle
1. Remove the winch from its mounted position. Place the
winch drum and self-tailing arm to one side.
2. Remove the 6 or 9 screws holding the upper base to the
lower base. (Figure 1)
3. Remove the drive shaft from the upper base by pulling the
shaft upwards. To do this you can use a winch handle to pull
on the shaft. An o-ring stops the drive shaft from falling out
so some resistance should be expected when removing the
drive shaft. (Figure 2)
4. Turn the upper base upside down and remove the 2 free
gear assemblies by unscrewing the axels in the upper base.
(Figure 3)
5. Remove the complete roller bearing by sliding the ring
upwards. (Figure 4)
6. The old upper and lower bases are no longer required.
7. Reassemble the winch with the new upper and lower base
provided with your compact motor. While the winch is
disassembled it may be appropriate to carry out a general
service on the winch as described in the 46ST manual. In all
cases the gears should be cleaned and new grease applied
to all moving parts.
8. After first securing your new Compact Electric Motor to the
deck, the converted winch can now be mounted on the
motor with the screws provided.
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5, Parts to be mounted
on the new upper base

Page 8 of 17
46ST version 3.2 to 4.0 winch with drive unit
IMPORTANT INFORMATION when mounting a new winch with a drive unit.
With the 46ST version 4.0, we have integrated the deck plate features in the winch base
plate.
With the new deck plate there is a distance ring, which gives the correct height from the
unit to the winch, see the installation drawing below.
46ST up to version 3.2 46ST from version 4.0
Type with deck plate Type without deck plate
Base plate for
winch (part of
winch).
No. 746801
Distance-
ring and
O-ring.
Drive unit:
Electric or
hydraulic.
Drive unit:
Electric or
hydraulic.
Deck plate
for winch.
No.746800

Page 9 of 17
HOW TO INSTALL WINCH 52ST/ST FS WITH AN ELECTRIC OR
HYDRAULIC BELOW DECK CONVERSION KIT
52ST/ST FS version 3.0
(or later version)
52ST/ST FS version 2.5
(or earlier version)
Stainless steel
Deck plate
52ST/ST FS fromver. 3.0, has integrated
the deck plate features inthe winch base.
The lower Bronze winch base isused as
deck plate.
The distance ring, must
be used fromwinch
version 3.0 and up

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52STE/ STE FS Compact Above Deck
Conversion manual for Compact motor Above Deck.
For above deck compact motors a new lower base is
required for winches manufactured before September 2002.
This manual shows how to replace your old lower base with a
new, so that older winches will function with the new above deck
compact motor.
The numbers below in brackets ( ) refer to the position numbers
on the parts list found in the back of the 52ST owners manual.
Consult also Figure 6 to see the different parts you will be working
with. Be sure to have a clean stable work place while
disassembling your winch
1. Remove the winch drum (5) and the Self-tailing arm (2) by
removing the 4 bolts (1) on the top on the winch.
2. Remove the 6 x M8 bolts holding the winch to the deck.
3. Remove the drive
shaft (6) by sliding it
up through the upper
base (23) (Figure 1)
4. Remove the 6 bolts
(8) holding the upper
base (23) to the lower
base (26) (Figure 3)
5. Remove the upper base (23) and the bearing (25)
(Figure 2)
Figure 1
Figure 2
Figure 3

Page 11 of 17
6. Remove gear wheel (19) by removing screw (17) and then sliding shaft (18)
upwards.
7. Remove the complete freewheeling ratchet gear
(10-16) by sliding the shaft (9) upwards and
pulling the complete freewheeling ratchet gear
out to the side. (Figure 4)
8. Remove the second freewheeling ratchet gear
(29-35) as in step 7 by removing shaft (28).
9. For base covers (27) in stainless steel remove
10.The base cover (27) by removing the screws holding the base covers to the lower
base (26). For base covers (27) in PETP plastic carefully tap the base cover (27)
from the lower base (26) with a rubber hammer.
11.Reassemble the winch with the new lower base by reversing the procedure above
from 9-3 remembering to apply grease to moving parts.
12.Your winch is ready to be mounted on your new above deck compact motor.
Figure 4
Figure 5

Page 12 of 17
Figure 6: Parts in a 52ST ANDERSEN Winch
Drum
Upper
base
Drive
Shaft
Lower base
Selftailing
arm
Gears
Gear
axles
Base Cover
Bearing

Page 13 of 17
58/62STE – STE FS Compact Above Deck
Conversion manual for Compact Above Deck motor.
This manual shows how to replace your old lower
base with a new, so that older winches will function with the new
above deck compact motor.
The numbers below in brackets ( ) refer to the position numbers
on the parts list found in the back of the 58ST
ver. 1.5 / 62ST ver. 1.2 , 58/62 ST FS ver. 1.0 owners manual.
Consult also Figure 6 to see the different parts you will be
working with. Be sure to have a clean stable work place while
disassembling your winch
1. Remove the winch drum (4) and the Self-tailing arm (2) by
removing the 4 bolts (1) on the top on the winch.
2. Remove the 6 x M10 bolts holding the winch to the deck.
3. Remove the drive
shaft (5) by sliding it
up through the upper
base (10) (Figure 1)
4. Remove the 6 bolts (15) holding the upper base (10) to the
lower base (14) (Figure 3)
5. Remove the upper base (10) and the bearing (13)
(Figure 2)
6. Remove the complete freewheeling ratchet gear (17) by
sliding the shaft (16) upwards and pulling the complete
freewheeling ratchet gear out to the side. (Figure 4)
Figure 7
Figure 9
Figure 8
Figure 10

Page 14 of 17
7. Remove the second freewheeling ratchet gear (18) as in step 6 by removing shaft
(16).
8. For base covers (19) in stainless steel remove the
base cover (19) by removing the screws holding
the base cover to the lower base (14). For base
covers (19) in PETP plastic carefully tap the base
cover (19) from the lower base (14) with a
rubber/plastic hammer.
(Figure 5).
9. Reassemble the winch with the new lower base by
reversing the procedure above from 8-3 remembering to apply grease to moving
parts.
10.Your winch is ready to be mounted on your new above deck compact motor.
Figure 11
Figure 12: Principle photo of parts in a 58-62ST ANDERSEN Winch
Drum
Upper
base
Drive
Shaft
Lower base
Selftailing
arm
Gears
Gear
axles
Base Cover
Bearing

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68/72STE Compact
To use your new 68ST compact electric unit with your existing 68ST winch, the existing
winch base needs to be swapped with the base supplied with your new unit.
Follow the steps below to complete the process.
1. Remove your winch from the boat and find a stable place to work on the winch.
Winch ready for service.
2. Remove the upper base and bearing by removing the screws as shown.
3. Pull the shafts up and remove the two sets of ratchet gears.
4. Change the screws in the large ratchet gear to those provided. Use a locking paste
to secure the new screws.
Remove 6 screws
here

Page 16 of 17
Old screws New screws.
5. Reassemble using the new winch base and the altered large ratchet gear
Old Base New base
6. Your winch can now be connected to your new motor unit.

Page 17 of 17
ANDERSEN Argentina
ArgenMast& Systemss.r.l.
Av.Tiscornia963
(1642)SanIsidro
BuenosAires
Tel.:[phone]
Fax:[phone]
E-mail:[e-mail]
Web: www.argenmast.com.ar
ANDERSEN Australia
Allyacht Spars Australia 1853 Lytton Rd.,
Lytton
Queensland
Australia4178
Tel.:[phone]
Fax:[phone]
E-mail:[e-mail]
Web: www.allyachtspars.com.au
ANDERSEN Austria
Robert LindemannKG
Wendenstrasse455
D-20537Hamburg
Tel.:[phone]
Fax:[phone]
E-mail:[e-mail]
Web: www.lindemann-kg.de
ANDERSENBelgium
JupiterHandelsmijl. BVBA
Helststraat 51/12
B-2630Aartselaar
Tel.:[phone]
Fax:[phone]
E-mail:[e-mail]
Web: www.jachtenjupiter.com
ANDERSEN Canada
Rekord Marine Enterprises Ltd
8194 OntarioStreet
Vancouver, B.C.,V5X3E3
Tel.:[phone]
Fax:[phone]
Toll free fax:[phone]
E-mail:[e-mail]
Web: www.rekord-marine.com
ANDERSEN Croatia
Navela
Castropola54
HR-52100Pula
Croatia
Tel.:[phone]
Fax:[phone]
E-mail:[e-mail]
Web: www.navela.hr
ANDERSEN CzechRepublic
NereideYachting Ltd.
Vybiralova972/70
CZ-19800Prague9
Tel:[phone]
Fax:[phone]
E-mail:[e-mail]
Web: www.nereide-yachting.com
ANDERSEN Denmark
WATSKIA/S
Savsvinget4
DK-2970Hørsholm
Tel.:[phone]
Fax:[phone]
E-mail:[e-mail]
Web: www.watski.dk
ANDERSENFinland
KyJotiko-MarineKb
Unioninkatu45
SF-00170Helsinki
Tel.:[phone]
Fax:[phone]
E-mail:[e-mail]
Web: www.jotiko-marine.com
ANDERSENFrance
Greement Import –Head office:
13rueduChêneLassé
Z.I. BP 284
44803Saint Herblain
Tel.:[phone]
Fax:[phone]
E-mail:[e-mail]
Web: www.greementimport.fr
ANDERSEN Germany
Herman GotthardtGmbH
Leunastrasse50
D-22761Hamburg
Tel.:[phone]
Fax:[phone]
E-mail:[e-mail]
Web: www.gotthardt-yacht.de
ANDERSENGreatBritain
IMP
JarmanWay
Royston
Hertfordshire SG85HW
Tel.:[phone]
Fax :[phone]
E-mail:[e-mail]
Web: www.improducts.co.uk
ANDERSENGreece
Meltemi Yachting Ltd.
4, Metamorfoseos st Alimos
GR-17455 Athens
Tel.:[phone]
Fax:[phone]
E-mail:[e-mail]
Web: www.meltemi-yachting.gr
ANDERSENHongKong
StormForceMarineLtd
1204DominionCentre
43-53 QueensRoad East
Wanchai, Hong Kong
Tel.:[phone]
Fax:[phone]
E-mail:[e-mail]
Web:www.stormforcemarine.com
ANDERSEN Hungary
MarinaYachtSport
Bécsi út 118.H-1037Budapest
Tel.:[phone]
Fax:[phone]
E-mail:[e-mail]
Web: www.marina.hu
ANDERSEN Italy
TOMASONITOPSAILS.p.A.
ViaE.Toti 55
16035Rapallo(GE)
Tel.:[phone]
Fax:[phone]
E-mail:[e-mail]
Web: www.tomasoni.com/tecnico
ANDERSEN Netherlands
Nautec EngineeringB.V.
Muytertweg17
6075AMHerkenbosch
Tel.:[phone]
Fax:[phone]
E-mail:[e-mail]
Web: www.nautec.nl
ANDERSEN New Zealand
NordicMarketingLtd.
P.O.Box 100669
NSPS,NorthShoreCity
Tel.:[phone]
Fax:[phone]
E-mail:[e-mail]
Web: www.nordic.co.nz
ANDERSEN Norway
SkaaneMarine AS
Bromsveien5
N-3183Horten
Tel.:[phone]
Fax:[phone]
E-mail:[e-mail]
Web: www.skaane.no
ANDERSENPoland
SailService
ul.Sienna45
80-605 Gdansk
Tel.:[phone]
Fax:[phone]
E-mail:[e-mail]
Web: www.sailservice.com.pl
ANDERSENPortugal
Just Boats
Lote32,Urb.Goldra
8100-263Loulé
Tel.:[phone]
Fax:[phone]
E-mail:[e-mail]
Web: www.just-boats.net
ANDERSEN Russia
Yachtglanz-MarineEquipment
PortugiesischerWeg 14
D-44143Dortmund
Tel.:[phone]
Fax:[phone]
E-mail:[e-mail]
Web: www.yachtglanz.com
ANDERSENSingapore
Alquest Marketing
66,Tannery Lane
#02-06BSindoBuilding
Singapore347805
Tel.:[phone]
Fax.:[phone]
E-mail:[e-mail]
Web.:www.alquest.com
ANDERSENSlovenia
Tramontana
Tesovnikova 88
1000Ljubljana
Tel.:[phone]
Fax:[phone]
E-mail:[e-mail]
Web: www.tramontana-net.si
ANDERSEN South Africa
Manex&PowerMarine
5IndustryStreet
P.O.Box 173
Paarden Eiland 7420CapeTown
Tel.:[phone]
Fax:[phone]
E-mail:[e-mail]
ANDERSENSpain/Mallorca
YachtRiggersMallorca, s.l.
PasseigRepública Argentina,34bajos
E-07200FELANITX(Mallorca)
Tel.:[phone]
Fax:[phone]
E-mail:[e-mail]
Web: www.yachtriggers.com
ANDERSENSpain/Barcelona
Pertrechos Nauticos S.L.
Buscarons,6bj. local2
08022Barcelona
Tel.:[phone]
Fax.:[phone]
[e-mail]
www.pertrechosnauticos.com
ANDERSENSweden
Navimo NordicAB
Lundenvägen2
S-47331Henån
Tel.:[phone]
Fax:[phone]
E-mail:[e-mail]
Web: www.navimo.se
ANDERSENSwitzerland
Robert LindemannKG
Wendenstrasse455
D-20537Hamburg
Tel.:[phone]
Fax:[phone]
E-mail:[e-mail]
Web: www.lindemann-kg.de
ANDERSEN Trinidad& Tobago
SocaSails
CrewsinnMarina, Chaguaramas
P.O.Box 608
Trinidad, West Indies
Tel.:[phone]
Fax:[phone]
E-mail:[e-mail]
Web: www.socasails.com
ANDERSENTurkey
YenisehirMahallesi
BaharSokakNo:12/9 Blok A2-6
34912Pendik,Istanbul
Tel.:[phone]
E-mail:[e-mail]
Web: www.andersenwinches.com
ANDERSEN Ukraine
Yachtglanz-MarineEquipment
PortugiesischerWeg 14
D-44143Dortmund
Tel.:[phone]
Fax:[phone]
E-mail:[e-mail]
Web:http://www.yachtglanz.com/
ANDERSEN U.S.A.
Navimo USA,Inc.
7455 16thstreet E
Suite 107
Sarasota
FL34243
U.S.A.
Toll-freetel. 866.383.1888
Tel.:[phone]
Toll-freefax 866.214.1400
Fax:[phone]
E-mail:[e-mail]
Web: www.navimousa.com
J:\2_Produktinfo\Manual\Versioner-Gældende\710225_CONVERSION-MANUAL.doc
Andersen Winches, Jaegervaenget 36,DK-7100Vejle, Denmark–tel. [phone]–fax [phone]
e-mail:[e-mail] web:www.andersenwinches.com
Worldwide Distribution
For current distributor list please
see www.andersenwinches.com