Andersen 28 STE User manual

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Manual 28 + 40STE SE
2+1 SPEED
12V & 24V
GENEREL INFORMATION
MOUNTING INSTRUCTION
EXPLODED VIEW
PARTS LIST
CONNECTING DIAGRAM
WIRE DIMENSION AND FUSE SIZE
WORLD WIDE DISTRIBUTION LIST
SERIAL NO: PS_____________

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CONGRATULATIONS
You have purchased an ANDERSEN high quality winch. This product is a result of many years of
development and experience in producing winches for sailboats. This winch gives you a high degree of
functionality and many years of safe and easy sail handling.
GENERAL INFORMATION
PLEASE READ THIS BEFORE INSTALLING YOUR ANDERSEN ELECTRIC WINCH.
The electric ANDERSEN winch has some built-in advantages:
-Easy to fit on your boat.
-Template included.
-Special tools included.
-Electric unit in turnable in 8 horizontable steps (45°).
-Easy to dismantle. Winch and electric unit can be dismantled separately.
-Winch in the usual high ANDERSEN quality, featuring drum, roller bearings etc. of stainless
steel.
-Always the possibility of manual (2 speed) drive, just by inserting a standard winch handle.
No shift-bottom of any kind.
-MODULAR POWER SYSTEM©: It is possible to exchange the 2+1 SE electric drive unit with
a Compact© electric drive unit.
Mounting Installation:
Please follow the mounting instructions.
Ensure that each hole in the deck is bedded, including the big hole in the center.
IMPORTANT: Be careful not to put bedding compound IN the thread holes in the deck plate.
Ensure that the sealing ring (O-ring) on top of the gear unit is placed in its groove.
Electric Installation:
Please follow the mounting instructions.
WARNING: Do not use smaller wire, than recommended in the diagram. This can cause malfunction of
the winch and in worst case - FIRE. The wires should always be as short as possible.
Normal Use:
The electric motor has built-in overload circuit breaker, which breaks the circuit, before the motor gets
too hot.
After a short period of cooling, depending on temperature under deck, ventilation etc., the winch will be
ready for electrical operation again.
Meanwhile, if necessary, just insert a standard winch handle, and use the winch as a 2 speed manual
winch. We recommend to remove the handle when operated electrically - from a safety point of view.
General Service Instructions:
The electric drive unit is lubricated sealed and requires no further maintenance.
The part on deck is a standard self tailing winch, and needs regular service. We recommend dismantling,
cleaning and lubrication once a year. Under extensive use, such as racing, charter or blue water sailing,
we recommend to make a further lubrication check during the one year period.
We strongly recommend always to use ANDERSEN WINCH GREASE© when lubricating your winch.
ANDERSEN WINCH GREASE© is a high quality silicone/Teflon® grease.

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MOUNTING INSTRUCTION
28 + 40 STE SE
2+1 SPEED
Ø24
FIG.1
FIG.2
FIG.4
FIG.3

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Important Installation Information!
It is extremely important that your motor is aligned with your winch. Non-aligned motors will be noisy and
gear wear will be accelerated.
To insure that your motor is aligned properly the motor flange must be flush with the deck plate and the
eight-sided nut must fit snugly into the octagon in the deck plate.
This can be achieved with the help of the following:
•Drill the hole through the deck wider that the motor flange. When mounted there must be free
space between the deck and the flange.
•Clean the deck hole before attempting the install the motor so that the motor flange does not
catch splinters of fiberglass or wood when being inserted through the deck.
•Insure that the underside of the deck plate is clean and free from resin, varnish or sealants.
•Do not use a sealant between the flange and deck plate. An o-ring insures a waterproof
connection. Extra waterproofing can be achieved by applying sealant to the top of the deck plate
next to the mounting nut after installation.
•Insure that the locking screw on the mounting nut is not protruding beyond the contact surface
before tightening the mounting nut. Tighten the locking screw when the mounting nut is securely
in place.
Deck plate
Motor
flange Deck
Mounting
nut
Locking
screw
The motor
flange must sit
flush with the
deck plate here.
Deck hole larger
than flange

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EXPLODED VIEW
28 + 40 STE SE
2+1 SPEED
8
9
11
12
13
16
10
2
1
5
4
6
7
2.3
2.2
2.5
3
2.4
2.6
2.7
2.8
2.9
2.1.1
2.1.2
2.10
2.11
2.1
14 15

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PARTS LIST
28 + 40 STE SE
2+1 SPEED
POS. QTY. DESCRIPTION ART. NO.
1 Gear complete 28STE TYPE2 777000
Gear complete 40STE TYPE2 777020
1. 1 Motor CIMA 1000W 12V 28+40+46STE 777300
1. 1 Motor CIMA 1000W 24V 28+40+46STE 777310
1.1 1 Key DIN6885-A-5X5X15
2.0 1 Gear Unit 28ST SE 776120
2.0 1 Gear Unit 40ST SE 776130
2.1 1 Gear i14 VF49 776200
2.1.1 4 Washer DIN125-A4-Ø6
2.1.2 4 Screw DIN912-A4-M6x55
2.2 1 Ratchet gear 776110
2.3 1 Key DIN6885-A-8X7X20
2.4 1 Bushing RD100439
2.5 2 Pawl 713200
2.6 2 Arm spring 713300
2.7 1 Drive shaft 28STE 822900
2.7 1 Drive shaft 40STE 824101
2.8 1 Washer 775890
2.9 1 Drive shaft housing 776100
2.10 1 Bushing RD100169
2.11 1 Sealing ring 823100
3. 2 O-ring RD100074
4. 1 Deck plate 28STE 990400
4. 1 Deck plate 40STE 992500
5. 4 Screw DIN7991-A4-M6x16
6. 1 Center Nut 584502
7. 1 Screw DIN916-A4-M5x8
8. 1 Pin Spanner RD738000
9. 1 Allen key 593000
10. 1 Allen key 592900
11. 1 Template 28STE RD100327
11. 1 Template 40STE RD100525
12. 1 Switch labels RD100029
13. 1 Switch RD581900
14. 1 Sealing 735050
15. 3 Screw RD100025
16. 1 Control box 12V 990212
16. 1 Control box 24V 990224

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CONNECTING DIAGRAM 12V + 24V
28 + 40 STE SE
2+1 SPEED
FUSE
-+
BATTERI
IMPORTANT: Do not use connection 1D1
REMARK: Fuse must be of a slow blow type

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MINIMUM WIRE DIMENSIONS & FUSE SIZES
(Not for continuous service)
WINCH WIRE LENGTH* 12V. DC 24V. DC
WIRE FUSE BAT.
CAP. WIRE FUSE BAT. CAP.
28 STE SE 0-3 m / 0-10 ft 35 mm² 125 A 240 Ah 25mm² 76 A 120Ah
3-8 m / 10-27 ft 50 mm² 160 A 240 Ah 25mm² 100 A 120Ah
40 STE SE 0-3 m / 0-10 ft 35 mm² 125 A 240 Ah 25mm² 76 A 120Ah
3-8 m / 10-27 ft 50 mm² 160 A 240 Ah 25mm² 100 A 120Ah
46 STE SE 0-3 m / 0-10 ft 50 mm² 160 A 360 Ah 25mm² 100 A 180Ah
3-8 m / 10-27 ft 70 mm² 200 A 360 Ah 35mm² 125 A 180Ah
52 STE SE 0-3 m / 0-10 ft 50 mm² 160 A 360 Ah 25mm² 100 A 180Ah
3-8 m / 10-27 ft 70 mm² 200 A 360 Ah 35mm² 125 A 180Ah
*) WIRE LENGTH is defined as the distance from battery to switch box + the distance from switch box
to motor.
IMPORTANT: Fuse must be of a slow blow type.
For current World Wide Distributor list please see:
www.andersenwinches.com