Anderson 1309G2 User manual

1309G8 Tool Kit Assembly Instructions
Used to make tools 1309G2, 1309G3 or 1309G6
Figure 1
NOTE: Instructions are included with each crimp tool for terminating specific contacts. Use of non-Anderson crimp tools
can affect UL & CSA approval. See website for comprehensive tooling data.
The 1309G8 Tool Kit has three die sets, three locators and one frame for crimping 15/45 Amp Anderson Power™
contacts (see figure 1). The following instructions describe how to change the configuration from the 1309G2, 1309G3
and 1309G6 configurations.
The dies and locators are color coded to identify the components required for each configuration (see figure 2). See
table below for configurations.
Figure 2
Modification Procedure
Disassemble
Step 1
Remove the nut, wavy washer and locator.
Step 2
Unscrew the top and bottom die screws.
Step 3
Remove the dies from the frame. The tool can now be assembled with a different configuration.
Color coded dies
and locator

Reassemble
Step 1
Assemble the desired die in the top position with the supplied screw. Place the bottom anvil die in the frame (see figure 3).
Step 2
Tighten the screws until they bottom on the frame and loosen ½ turn.
Step 3
Place the locator, wavy washer and nut on the screw, in that order (see figure 4).
Step 4
Tighten until the nut & locator bottom-out, 9 mm or 11/32” wrench (see figure 5).
Step 5
Loosen the nut one complete turn. This is required for correct tool operation.
Step 6
Adjust the release force to 25 lbf (111.21 N) minimum at the handle ends. The load can be checked by placing the end
of one of the handles on a scale and pushing the other grip until the ratchet releases. If the tool requires adjustment,
follow the adjustment procedure.
Figure 3 Figure 4 Figure 5
How to Adjust Tool Preload
(It may be necessary, when changing dies, or over the normal life of the tool, to adjust the tool handle preload).
Step 1
To adjust tool to obtain proper crimp force values, open the handles and remove the cam lock screw with a hex key
wrench supplied (see figure 6).
Step 2
Rotate the cam clockwise to increase handle load or counterclockwise to decrease handle load.
Step 3
Rotate cam to next available hole in handle. Rotate toward the “+” symbol on the lock face to increase force and toward
the “-” symbol to decrease force.
Step 4
Lock the cam at the desired handle load setting by inserting the locking screw and remeasure the force (25 lbs.)
Step 5
Continue adjustment if necessary.
Figure 6
Top Die, Forming Die
Bottom
Die, Anvil
Wavy Washer
in place
Tighten bottom out
and then loosen one
complete turn
Cam Lock
Cam Lock
Screw

1309 Crimp Tool Series Operating Procedure
Step 1
Strip cable according to manufacturer’s specifications.
Step 2
Select the appropriate tool cavity for the contact being crimped.
Step 3
Place contact in die end of modular locator. Insert contact fully until the wire stops on the contact are recessed into the
locator (see figure 7).
Step 4
Close tool carefully until jaws grip the contact.
Step 5
Insert the properly stripped wire into the contact.
Step 6
Holding the wire in place, close the tool past the ratchet release position and allow the jaws to open.
Step 7
Remove and inspect the crimp.
Step 8
Test by holding contact and pulling firmly on cable.
Figure 7
Certification
Tool user is responsible to ensure that the tool is adjusted to provide proper crimps, that conform to required quality and
pull force values.
• If the tool does not meet minimum pull force values, handle preload should be increased and the pull test rerun,
(See How to Adjust Preload).
• When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and
replaced.
Note: See Contact Reference Guide on next page
To far out from the
locator
End of locator

All Data Subject to Change Without Notice 2023-0043 1S6507 Rev 7 Your Best Connection™
Anderson™ will use reasonable efforts to include accurate and up-to-date content in the assembly instruction. All product information contained in the instruction sheet
including ordering information, illustrations, specifications, and dimensions, are believed to be reliable as of the date of publishing, but is subject to change without notice.
Anderson™ makes no warranty or representation as to its accuracy. Content in the instruction sheet may contain technical inaccuracies, typographical errors and may be
changed or updated without notice. Anderson™ may also make improvements and/or changes to the products and/or to the programs described in the content at any time
without notice. Current sales drawings and specifications are available upon request.
Use of tooling solutions not tested by Anderson™ can affect not only performance but also safety agency approvals.
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Anderson Power Products, Inc.
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Tooling
Part Number
Contact Series
Loose Piece
Only
Locator
Color Code
Die
Color Code
Wire Size
AWG (mm²)
Pullout Values
(lbf) (per UL
standard 486A)
When Properly
Crimped **
Tool
Cavity
1309G2 1331 Red Red 12 to 16 (1.3 to 3.3) 70 to 30 30
1332 Red Red 20 to 16 (0.52 to 1.3) 30 to 13 15
262G1-LPBK Red Red 16 to 20 (1.3 to 0.52) 30 to 13 15
269G2-LPBK Red Red 16 to 20 (1.3 to 0.52) 30 to 13 15
1309G3 261G1-LPBK Yellow Yellow 12 to 16 (3.3 to 1.3) 70 to 30 A
261G2-LPBK Yellow Yellow 14 to 10 K* (2.1 to 5.3) 80 to 50 B
261G2-LPBK Yellow Yellow 14 to 10 K* (2.1 to 5.3) 50 to 30 A
269G1-LPBK Yellow Yellow 16 to 12 (1.3 to 3.3) 70 to 30 A
269G3-LPBK Yellow Yellow 14 to 10 K* (2.1 to 5.3) 80 to 50 A
1309G6 200G1L-LPBK Blue Blue 14 to 10 SF* (2.1 to 6.0) 80 to 50 B
201G1H-LPBK Blue Blue 10 to 14 (5.3 to 2.1) 80 to 50 B
1830G1-LPBK Blue Blue 10 to 14 (5.3 to 2.1) 80 to 50 B
** Tool user is responsible to ensure that the crimps made conform to the quality and agency specifications.
K* is for 10 AWG class K stranded wire or smaller. For larger wires use Super Flex contacts.
SF* indicates wires with high stranding such as Super Flex.
Contact Reference Guide