Angel Armor Avail III User manual

INSTALLATION GUIDE
As shown on
Dodge® Charger Pursuit
(2011 & NEWER MODELS)
angelarmor.com
970 235 2961
sales@angelarmor.com
10696_C
Level III
BALLISTIC DOOR PANELS
AVA I L
for front driver and
passenger-side doors

Installation Guide Angel Armor Avail ballistic door panels (Level III) FOR DODGE CHARGER PURSUIT
970 235 2961 sales@angelarmor.com angelarmor.com 2
© 2017 ANGEL ARMOR, LLC. ALL RIGHTS RESERVED. PRINTED IN THE U.S.A.
DODGE® IS A REGISTERED TRADEMARK OF FCA US LLC.
Table of Contents
Introduction . . . . . . . . . . . . 3–4
Product Description 3
Installation Overview 3
Warnings & Cautions 4
Legal Statements 4
Parts & Tools List. . . . . . . . . 5–7
Installation Kit Contents 5
Personal Protective Equipment 7
Required Tools 7
Recommended Tools 7
Installation . . . . . . . . . . . . 8–22
Overview 8
- General Installation Procedure 8
- Important Notes 8
Procedure 9
- Installing OEM Hinge Reinforcements and Check Strap 9
- Preparing for Ballistic Door Panel Installation 10
- Removing the Window Weatherstrip 11
- Removing the Vehicle Door Panel and Speaker 11
- Removing the Vehicle Window 14
- Removing Inner Door Panel 15
- Inserting and Securing the Ballistic Door Panel 16
- Replacing Inner Door Panel 20
- Replacing the Vehicle Window 20
- Replacing the Speaker and Vehicle Door Panel 20
- Replacing the Window Weatherstrip 21
- Completing Installation 22
Removal or Decommission . . . 22

Installation Guide Angel Armor Avail ballistic door panels (Level III) FOR DODGE CHARGER PURSUIT
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Product Description
The Avail Level III armor panel is made of a
premium steel plate packed with superior
protective capabilities. This high-strength
solution features discreet, seamless coverage
in a single-piece design and a weatherproof
Introduction
Congratulations on your
purchase of the Angel Armor™
Avail Ballistic Door Panel (Level
III) for Dodge Charger Pursuit
(2011 & Newer Models)! It’s our
honor to provide advanced
protection to those who put
their lives on the line in the name
of law and order.
Your vehicle will soon be upfitted with the
finest ballistic technology available. With
optimized coverage area, a seamless design
and powerful protection from NIJ Level III rifle
threats, Avail elevates vehicle protection to a
higher level.
coating to help resist environmental wear and
corrosion. The alloy steel crash bar brackets
and door mounting bracket secure the armor in
place to help prevent rattling and shifting within
the door and a nylon check strap is included
to preserve door functionality and hinder over-
extension. Each purchase of Avail Level III
Ballistic Door Panels comes standard with hinge
reinforcements from the vehicle OEM. These
reinforcements help strengthen the door hinge
area to prevent door sag and fatigue due to the
added weight of the armor panel.
When fully installed, the complete Avail Level III
ballistic armor package gives officers the ability
to use their door as a tactical shield against
rifle-round threats without compromising the
integrity/functionality of the vehicle door.
Avail exceeds NIJ Level III Standard 0108.01
protocol for multi-round protection and offers a
five-year express limited warranty.
Installation Overview
The ballistic door panel installation shown in
this guide was performed on the front driver-
side door of the Dodge Charger Pursuit (2011
& Newer Models). The installation process is
the same for front passenger-side doors of the
Charger Pursuit (2011 & Newer Models).
Avail Level III armor features a simple installation
starting with applying the OEM door hinge
reinforcements. Door disassembly is required to
install the crash bar brackets and door mounting
bracket. Once this is completed, the armor is
secured in place and the vehicle door panel is
reassembled. Installation takes approximately
2-3 hours per vehicle door. This includes the
cure time for the OEM door hinge reinforcement
adhesive.
Figure 1. Angel Armor Avail Ballistic Door Panel (Level III)
for Dodge Charger Pursuit (2011 & Newer Models)

Installation Guide Angel Armor Avail ballistic door panels (Level III) FOR DODGE CHARGER PURSUIT
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Warnings and Cautions
Please adhere to the following
guidelines to prevent personal
injury, equipment damage and
unnecessary difficulty during
installation.
DISCONNECT THE VEHICLE BATTERY AFTER
THE WINDOW IS ADJUSTED FOR REMOVAL/
INSTALLATION TO AVOID ACCIDENTAL
AIRBAG DEPLOYMENT. ACCIDENTAL
DEPLOYMENT OF THE AIRBAG MAY CAUSE
SERIOUS PERSONAL INJURY.
Read this guide in its entirety before
beginning installation.
Wear appropriate protective gear, including
eye, hand and foot protection.
Use extreme caution when transporting the
ballistic door panel. The armor panel is very
heavy and impact may result in serious injury.
To avoid muscle strain or back injury, use
lifting aids and proper lifting techniques
when transporting the ballistic door panel.
Avoid excessive force when inserting the
armor into the car door. Excessive force may
damage the weatherstripping or scratch
finished surfaces.
Avoid puncturing speakers with screws,
push-snaps, fasteners or other sharp pieces
during door disassembly, panel insertion and
door re-assembly.
Legal Statements
See Warranty and Terms and Conditions
for important legal information on
angelarmor.com. These instructions are
provided for your convenience only,
and Angel Armor expressly disclaims
any liability for any damage to personal
property or personal injury that occurs as
a result of either installation or removal
of panels.
Do not drop screws or other assembly
components inside the door, as they may be
difficult to retrieve. If possible, use magnetic
tools during installation.
Use only plastic trim removal/prying tools on
finished surfaces to help prevent scratching.
Discard and replace any door components
that are inadvertently damaged during
the installation process. Proper installation
according to the instructions in this guide
should not cause damage to any vehicle or
window armor parts or components.
Use caution when removing parts that may
have sharp edges, such as the outer window
weatherstrip.

Installation Guide Angel Armor Avail ballistic door panels (Level III) FOR DODGE CHARGER PURSUIT
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One Avail Door Mounting Bracket
One Avail Check Strap
Two Avail Nylon Installation Straps
3 Crash Bar Bracket Mounting Bolts and
3 Washers
parts list
This section lists the parts
included in the installation kit
and the tools recommended
for installation. Installation kit
contents are for one door panel.
Installation Kit Contents
One Avail Ballistic Door Panel (Level III)
for Dodge Charger Pursuit (2011 & Newer
Models)
Three Avail Crash Bar Brackets
Figure 2. Avail Ballistic Door Panel for Dodge Charger Pursuit
Figure 3. Crash Bar Brackets
Figure 4. Door Mounting Bracket
Figure 5. Check Strap
Figure 6. Installation Straps
Figure 7. Crash Bar Bracket Mounting Bolts
and Washers

Installation Guide Angel Armor Avail ballistic door panels (Level III) FOR DODGE CHARGER PURSUIT
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OEM Hinge Reinforcement Kit
NOTE: Each OEM Hinge Kit comes standard
with installation hardware for driver and
passenger-side doors. If you are not installing
passenger-side armor, the extra parts will
not be used.
1 Driver’s Side Upper Hinge
Reinforcement Plate
1 Driver’s Side Lower Hinge
Reinforcement Plate
9 OEM Hinge Plate Rivets
1 Tube Bonding Adhesive
2 Door Mounting Bracket Bolts and 2
Washers
3 Sheet Metal Screws
One Isopropyl Alcohol Wipe
One Brand Label
Figure 8. Door Mounting Bracket Bolts
and Washers
Figure 12. Upper Hinge Reinforcement Plate
Figure 15. Bonding Adhesive
Figure 9. Sheet Metal Screws
Figure 11. Angel Armor Brand Label
Figure 10. Isopropyl Alcohol Wipe
Figure 13. Lower Hinge Reinforcement Plate
Figure 14. Hinge Plate Rivet

Installation Guide Angel Armor Avail ballistic door panels (Level III) FOR DODGE CHARGER PURSUIT
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Personal Protective Equipment
Protective Gloves
Protective Eyewear
Steel-Toe Boots
Required Tools
Plastic Door Pry Tools
Impact Driver or Drill
Phillips Screwdriver and Flat-head
Screwdriver
Needle Nose Pliers
Socket Wrench
3/8” Universal Socket Joint
6” Socket Extension
7, 8, 10 and 13mm Sockets, and 1/2” Sockets
and/or Ratchet Wrenches
T25 Torx Driver and T20 Torx Driver
7mm Drill Bit
Torque Wrench
Heavy Duty Rivet Tool with 5/32” Nosepiece
3M DMA50 Epoxy Applicator with 1:1 Mixing
Plunger
Recommended Tools
Magnetic Parts Tray
De-burring Tool
Automotive Door Lift Stand
Cushioned X-Frame Work Stand
Figure 16. Cushioned X-Frame Work Stand
Figure 17. Automotive Door Lift Stand

Installation Guide Angel Armor Avail ballistic door panels (Level III) FOR DODGE CHARGER PURSUIT
970 235 2961 sales@angelarmor.com angelarmor.com 8
INSTALLATION
This section provides instructions
for installing Angel Armor Avail
Ballistic Door Panels (Level III)
into the Dodge Charger Pursuit
(2011 & Newer Models).
Overview
Installation of the Angel Armor Avail Ballistic
Door Panel (Level III) into a Dodge Charger
Pursuit is simple and starts with applying
the OEM door hinge reinforcements. Door
disassembly is required to install the crash bar
brackets and armor mounting bracket. Once this
is completed, the armor is secured in place and
the vehicle door panel is quickly reassembled.
See page 9 for detailed instructions.
General Installation Procedure
1 Install the OEM hinge reinforcement
and check strap.
2 Remove the weatherstrip, vehicle door
panel, speaker and window.
3 Remove the inner door panel.
4 Insert and secure the Avail ballistic panel.
5 Re-assemble the door.
Important Notes
The directions, photographs and illustrations
in this guide depict an installation performed
on the driver’s side. The same installation
procedure applies to the passenger door.
Note the location of screws, fasteners, wires
and door components before disassembling
to aid proper re-assembly after panel
installation.
Place all removed hardware and components
in a safe place or magnetic tray during
installation.
The Avail Level III armor panel is made of a
premium steel plate. This protective material
is heavy, and extra caution should be taken
when transporting, handling and installing
the armor.
Firm pressure may be needed to clear
minor obstructions during insertion of the
ballistic panels but never use excessive force.
Excessive force may damage internal door
components.

Installation Guide Angel Armor Avail ballistic door panels (Level III) FOR DODGE CHARGER PURSUIT
970 235 2961 sales@angelarmor.com angelarmor.com 9
PROCEDURE
Complete the following steps
to properly install Angel Armor
Avail Ballistic Door Panels (Level
III) for Dodge Charger Pursuit
(2011 & Newer Models).
Installing OEM Hinge Reinforcements
and Check Strap
For maximum door support, install the OEM
Hinge Reinforcements per the manufacturer’s
instructions. If you have questions on this step,
contact the OEM directly.
1 Mark the hinge locations on the door by
outlining around the edge of hinges with
a marker.
2 Disconnect the door wiring harness from
the vehicle with a pry tool.
3 Disconnect wires from the door.
4 While supporting the weight of the
vehicle door, use a 1/2 inch socket wrench
to remove the four hinge bolts on the
door side of the hinge and remove the
door from the vehicle. (An automotive
door lift stand is recommended for door
support during removal, installation and
adjustment.)
Figure 18. Removing the upper door hinge bolt and nut.
5 Place the vehicle door on a protected
work surface with the inside of the door
facing up. Use a door trim removal tool
to remove five clips from the front inner
plastic door trim, and remove the trim.
(A cushioned x-frame work stand is
recommended for door support during
hinge reinforcement application.)
6 Place the correct upper and lower
hinge reinforcement brackets for the
corresponding door over hinge bolts.
Center the bracket openings over the
hinge marks made earlier. Center-punch
bracket holes and drill out holes in the
door with a 7mm drill bit. Clear away
debris, de-burr holes and apply touch-up
paint to holes to prevent corrosion.
7 Using the 3M epoxy applicator, apply
included adhesive to brackets on areas
shown in the OEM hinge reinforcement
installation instructions (see Figure 7 in
included instructions from the OEM).
Mount plates to door within 7 minutes
of applying adhesive. Scrape away any
excess adhesive. (Curing time is roughly
60 - 90 minutes at 70˚F.)

Installation Guide Angel Armor Avail ballistic door panels (Level III) FOR DODGE CHARGER PURSUIT
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Installing OEM Hinge Reinforcements
and Check Strap
CONTINUED
8 Place rivets into bracket/door holes (five
on upper bracket, four on lower bracket).
Use the riveting tool to squeeze and
secure the rivets in place.
9 Once the adhesive has cured, replace the
inner door trim.
10 Pre-bend the check strap, and use a
1/2” wrench to remove the top bolt on
the upper door hinge on the vehicle side.
Mount the check strap so the strap is
facing outward before replacing door.
11 Hang the door back on the vehicle,
secure check strap to the door hinge bolt
and replace and tighten hinge nuts while
applying positive upward pressure on the
bottom of the door. This helps prevent
door sag and misalignment during door
installation.
NOTE: The installed strap helps
prevent over-extension of the vehicle
door. Adjustments to the door hinge
will be made after armor is installed
for proper alignment due to the added
weight of the armor. Nut torqueing will
occur after final adjustment.
12 After the check strap is installed, push
the strap in while slowly closing the door.
This inward motion creates a memory for
the strap, allowing the door to close in
the same manner.
Figure 19. Proper placement of the secured check strap.
13 Reconnect the wires and wire harness
between the door and vehicle.
Preparing for Ballistic Door Panel
Installation
1 Open the front driver-side door and
lower the window glass completely.
2 Turn off the vehicle ignition switch, and
remove the key.

Installation Guide Angel Armor Avail ballistic door panels (Level III) FOR DODGE CHARGER PURSUIT
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Removing the Window Weatherstrip
1 Using a T20 driver, remove the front and
back window weatherstrip screws.
Figure 20. Removing the front window weatherstrip screw.
Figure 21. Removing the back window weatherstrip screw.
2 Lift up on the outer window weatherstrip
to remove it from the door.
Figure 22. Removing the outer window weatherstrip.
Removing the Vehicle Door Panel
and Speaker
1 Using the door pry tools, remove the trim
cover behind the interior door handle.
Figure 23. Remove the interior door handle trim cover.
2 Remove the Phillips head screw from
behind the interior door handle.
Figure 24. Removing the interior door handle screw.

Installation Guide Angel Armor Avail ballistic door panels (Level III) FOR DODGE CHARGER PURSUIT
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Removing the Vehicle Door Panel
and Speaker
CONTINUED
3 Using the door pry tools, remove the
rubber trim cover in the armrest pocket.
Figure 25. Removing the armrest pocket trim cover.
4 Remove the Phillips screw from the
armrest pocket.
5 Using the door pry tools, remove the
window control panel from the door
panel.
6 Disconnect the wiring harnesses from the
window control panel.
7 Locate the round plastic fastener near
the middle of the inner edge of the door
panel. Use a screwdriver to gently push
in the small round center piece of the
fastener, and then pry out the outer edge
to remove the fastener.
Figure 26. Removing the fastener at the inner edge of the
door panel.
8 Use a Phillips head screwdriver to remove
the screw surrounded by a rubber
bumper on the outer bottom edge of
the door panel.
Figure 27. Removing screw at bottom edge of the door panel.
9 Starting at the lower back corner, pry
the interior vehicle door panel away
from the door to disengage the plastic
snaps. Work your away along the bottom
edge and both sides of the door panel to
disengage the snaps.
Figure 28. Prying the door panel away from the door skin.

Installation Guide Angel Armor Avail ballistic door panels (Level III) FOR DODGE CHARGER PURSUIT
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Removing the Vehicle Door Panel
and Speaker
CONTINUED
10 Once all snaps have been released, hold
the vehicle door panel at the base and lift
it over the door lock pin.
11 Tilt the top edge of the door panel
toward yourself while supporting the
bottom with your legs.
Figure 29. Tilting the door panel away from the door skin.
12 Disconnect all wiring harness clips. There
are four on the driver side and three on
the passenger side.
13 Disconnect the door handle cable by
squeezing the two prongs on the black
plastic collar with a pair of needle nose
pliers.
14 Pull the black plastic collar out of the
bracket and swing the door handle cable
away from yourself.
15 Lift the metal cylinder out of its socket
(located at the end of the door handle
cable).
16 Set the door panel aside.
17 Use a T25 driver to remove the four Torx
T25 speaker screws.
Figure 30. Removing the speaker screws.
18 Pull the speaker out of the door frame,
and press the release tab to disconnect
the power plug. Set aside.

Installation Guide Angel Armor Avail ballistic door panels (Level III) FOR DODGE CHARGER PURSUIT
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Removing the Vehicle Window
1 Use a screwdriver or needle nose pliers
to release the front window clip located
behind the speaker.
Figure 31. Releasing the front window clip.
2 Reconnect the window control panel to
the wiring harness, and raise the window
3
/4 of the way up.
3 Disconnect the wiring harnesses from
the window control panel.
4 Disconnect the vehicle battery to avoid
accidental airbag deployment.
5 Open the window regulator access panel
at the top rear portion of the inner
door panel.
Figure 32. Location of the window regulator access panel.
6 Use a screwdriver or needle nose pliers
to release the rear window clip located
inside the window regulator access panel.
Figure 33. Releasing the back window clip.
7 Carefully remove the window glass from
the door and set aside.

Installation Guide Angel Armor Avail ballistic door panels (Level III) FOR DODGE CHARGER PURSUIT
970 235 2961 sales@angelarmor.com angelarmor.com 15
Removing Inner Door Panel
1 Use a 10mm wrench to loosen and
remove the door lock post.
2 Use a 10mm socket wrench to remove all
bolts around the perimeter of the inner
door panel.
Figure 34. Location of the bolts around the inner door panel.
3 Disconnect inner door panel wiring.
4 Disconnect the cable from the external
door handle mechanism.
Figure 35. Disconnecting the cable from the door handle
mechanism.
5 Use a T25 driver to rotate and disengage
the clips around the perimeter of the
inner door panel.
Figure 36. Location of the clips around the inner door panel.
6 Disconnect the clip at the rear of the inner
door panel, located on the interior of the
door, to remove panel from the door skin.
7 Lift the inner door panel up from the
bottom and lower the panel so the door
skin clears the window regulator track.
8 Lift the panel over the lock rod and slide
backwards to remove it from the door
skin. Set aside.

Installation Guide Angel Armor Avail ballistic door panels (Level III) FOR DODGE CHARGER PURSUIT
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Inserting and Securing
the Ballistic Door Panel
1 Locate the two nylon installation straps.
These adjustable straps are included
to help support the weight of the steel
armor while installing it into the door.
2 Loop the installation straps around the
door with the adjustment feature of
the straps easily accessible. The straps
should create a cradle in the center of
the door skin. Direct the male side of clip
facing down for ease and adjustment.
See Figure 38.
Figure 37. Looping the installation straps around the door.
Figure 38. Strap path through buckle and buckle direction.
3 Hold the ballistic door panel so the
product label faces the interior of the
vehicle.
Use extreme caution when transporting
the ballistic door panel. The armor panel
is very heavy and impact may result in
serious injury.
To avoid muscle strain or back injury,
use lifting aids and proper lifting
techniques when transporting the
ballistic door panel.
Wear appropriate protective gear,
including eye, hand and foot protection.
Protective gloves are highly
recommended when handling the
steel armor.
4 Carefully insert the armor through the
window opening and into the cradle
created by the installation straps.
Figure 39. Using the cradle created by the installation straps
to lower the armor into the door.

Installation Guide Angel Armor Avail ballistic door panels (Level III) FOR DODGE CHARGER PURSUIT
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Inserting and Securing
the Ballistic Door Panel
CONTINUED
5 Slowly adjust the installation straps to
begin to lower the armor into the door.
Stop when the armor is about 3
/4 of the
way installed.
Figure 40. Proper placement of the armor installed 3
/4 of the
way into the door.
NOTE: To keep the armor from
shifting inside the door, three crash bar
brackets are used to secure the armor to
the crash bar. See Figures 42 and 43 for
a visual reference of crash bar brackets
installed in their final placement. Note
how the armor sits flush against the
crash bar. Steps 6-14 demonstrate how to
install the crash bar brackets.
6 With the armor lowered 3
/4 of the way
into the door, loosely install the first crash
bar bracket by inserting one 25mm bolt
with a washer through the top slotted
hole at the front portion of the armor.
Then place a crash bar bracket behind
the screw and loosely thread them
together. This screw will be tightened
later in the installation.
Figure 41. The front, top crash bar bracket loosely installed.
Figure 42. Back-view
reference of the crash
bar brackets installed in
their final placement.
Figure 43. Front-view
reference of the armor
in its final placement,
sitting flush against the
crash bar.
Front
Front
Rear
Rear

Installation Guide Angel Armor Avail ballistic door panels (Level III) FOR DODGE CHARGER PURSUIT
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Inserting and Securing
the Ballistic Door Panel
CONTINUED
7 Loosely install the second crash bar
bracket by inserting one 25mm bolt with
a washer through the slotted hole at the
rear of the armor panel. Thread it into the
crash bar.
Figure 44. The back crash bar bracket loosely installed.
8 With the top front and rear crash bar
brackets loosely attached, use the
installation straps to lower the armor
approximately 3 inches.
Figure 45. Lowering the armor into the door using the
installation straps.
9 Manipulate the armor so the round part
of the top crash bar brackets properly
hooks onto the crash bar. Refer again to
Figures 42 and 43 for proper positioning.
10 Remove the two installation straps, and
discard them. (The clips on the straps will
need to be removed so the straps can be
pulled out of the door skin.)
11 At the top of the armor panel, loosely
install the door mounting bracket to the
armor by inserting two 20mm bolts with
washers through the two slotted holes.
12 Loosely install the third and final crash
bar bracket by inserting one 25mm
bolt with a washer through the bottom
slotted hole at the front of the armor
panel. Thread it into the crash bar
bracket. Use your fingers to align the
round part of the bracket with the crash
bar so it hooks to the crash bar lip
properly.
Figure 46. The front, bottom crash bar bracket loosely installed.
13 To settle the armor into its final position,
alternate between aligning the armor
with the crash bar (it may need to be
pushed slightly forward) and tightening
the three crash bar bolts. Hold the crash
bar brackets in place with the other hand
to prevent them from rotating out of the
crash bar lip while tightening.

Installation Guide Angel Armor Avail ballistic door panels (Level III) FOR DODGE CHARGER PURSUIT
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Inserting and Securing
the Ballistic Door Panel
CONTINUED
14 Confirm the armor is in its final position
by checking the following:
The armor sits flush to the crash bar.
The rear portion of the armor rests on
top of the crash bar.
There is a 1/4 to 1/2–inch gap between
the door handle hardware and the
armor.
Complete a physical check with your
fingers to ensure all crash bar brackets
are still in their proper placement.
Figure 47. The armor in its final position inside the door.
15 Once the armor is in its final position,
use a 1/2” socket to firmly tighten the
crash bar brackets.
The crash bar brackets should be very
tight (approximately 35 ft-lbs) to ensure
clearance for the window regulator and
proper support for the weight of the
steel armor.
16 At the top of the armor, use a 1/2” socket
to loosely attach the door mounting
bracket to the armor, ensuring the
bracket presses up against the top of the
door frame.
Wear appropriate protective gear,
including eye, hand and foot protection.
Protective eyewear is highly
recommended when installing the
door mounting bracket.
17 Using a 10mm socket and impact driver,
insert three sheet metal screws through
the three slotted holes at the top half
of the door mounting bracket to attach
the bracket to the door frame. With the
screws in place, the upper mounting
bracket bolts can be firmly tightened
(Torque to 18 ft-lbs)
NOTE: The sheet metal screws will drill
three cavities into the metal portion of
the door frame and will not show through
the outside of the door skin. Ensure the
screws are drilled into flat areas of sheet
metal.
Figure 48. Fully installed door mounting bracket. Looking up
from the bottom of the door.

Installation Guide Angel Armor Avail ballistic door panels (Level III) FOR DODGE CHARGER PURSUIT
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Replacing the Inner Door Panel
1 Connect the cable to the external door
handle and ensure the yellow grommet
snaps into place.
2 Feed the top of the inner door panel so
the door skin clears the window regulator
track and push the door lock rod through
the hole.
3 Connect the clip at the rear of the interior
door panel.
4 Line up the inner door panel with the
existing holes in the door skin.
5 Use a T25 driver to rotate and engage all
clips around the perimeter of the inner
door panel.
6 Use a 10mm socket wrench to replace all
bolts around the perimeter of the inner
door panel.
7 Replace the door lock post.
8 Replace the inner door panel wiring.
Replacing the Vehicle Window
1 Replace the window glass into the door
window channel.
2 Slide window down until it pops into the
two white plastic window clips and close
the inner door panel access door.
Replacing the Speaker
and Vehicle Door Panel
1 Connect the speaker power plug.
2 Use a T25 driver to replace the four Torx
T25 speaker screws.
3 Hold the door panel near the door
frame and tilt the top toward yourself
while supporting the bottom edge with
your legs.
4 Connect all wiring harness clips. There
are four on the driver side and three on
the passenger side.
5 Fully lower the window.
6 Replace the metal cylinder at the end
of the interior door handle cable into its
socket.
7 Pull the black plastic collar away from the
bracket and place the metal cable into
the bracket.
8 Slide the black plastic collar into the
bracket until the two plastic prongs snap
securely in place.
9 Align the door lock post with the hole at
the upper corner of the door panel.
10 Lower the door panel onto the lip at the
top of the metal door frame and press
firmly until seated.
11 Line up the white plastic snaps and the
black plastic peg on the back of the door
panel with their corresponding holes in
the metal door frame.
12 Firmly tap on the snaps along the
bottom edge and both sides of the door
panel.
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