Anthony Liftgates ETU-20-44 User manual

ETU
MODELS
ETU-20-44
ETU-25-50
For Serial Number 123751 and Greater
PARTS BOOK
MADE IN THE USA
Quality, Reliability, Customer Service

ETU Parts Book 3 Anthony Liftgates, Inc.
800-482-0003 www.anthonyliftgates.com
1. General Information Section
1.1 Introduction
Congratulations on selecting an Anthony Liftgates
TuckUnder™ liftgate.
All Anthony tuckunder model liftgates are factory
assembled, energized, and tested to ensure the highest
quality performance standards. ETU model liftgates
ship completely assembled for fast, clean, and easy
installation.
To ensure your liftgate will perform to your expectations,
we have provided this Installation Manual, which is
designed to provide you with the necessary installation
instructions and safety precautions for the installation of
the ETU model TuckUnder™ liftgates.
Typical Anthony Liftgates ETU Tuckunder Model.
1.2 Serial Number
Before calling for warranty or other product information,
have the serial number, model number, and lift capacity
of your liftgate available. This information is stamped into
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and will help us verify your warranty information and your
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Record the serial number, model number, date of
installation, and load capacity in the Operation Manual for
easy reference when contacting your authorized dealer
with questions.
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Contents
1. General Information Section ..................3
1.1 Introduction ...........................3
1.2 Serial Number .........................3
1.3 If Installation Help is Required.............4
1.4 Replacement Safety Signs (Decals) ........4
2. Safety....................................4
2.1 Safety is Your Responsibility ..............4
2.2 General Safety Rules....................4
3. Nomenclature..............................5
3.1 PlatformNomenclature..................5
3.2 Gravity-Down Power Unit Nomenclature.....5
4. Standard Floor Extension, Dock Bumpers, and
Decals...................................6
5. Pump Box Assembly ........................7
6. Hydraulic Power Pack .......................8
7. Hydraulic System..........................10
8. Adapter Frame Assembly....................11
9. Lift Frame Assembly .......................12
10. Platform Assemblies .......................14
11. SafetyandInstructionalDecals...............16
11.1 General Information....................16
11.2DecalPartNumbers....................16

Anthony Liftgates, Inc. 4 ETU Parts Book
www.anthonyliftgates.com 800-482-0003
1.3 If Installation Help is Required
Anthony Liftgates manufacturers high-quality liftgates that
require very little maintenance or repair. However, should
a part break, become damaged, or need replacement
due to normal part wear, our knowledgeable dealers can
make sure you receive the part(s) to put your liftgate back
into operation.
For additional information on installation, refer to the ETU
TuckUnder™ liftgate website www.anthonyliftgates.com.
7R¿QGWKHPRVWFXUUHQWYHUVLRQRIWKHUHIHUHQFHPDWHULDO
choose LIFTGATES, TUCKUNDER™, ETU, and then
DOWNLOADS.
If you have any doubts or questions about installation,
call us. Before doing so, have the serial number, model
number, and lift capacity of your liftgate available.
Anthony Liftgates, Inc.
1037 West Howard Street
Pontiac, Illinois 61764
[phone] or 800-482-0003
1.4 Replacement Safety Signs (Decals)
SAFETY
INSTRUCTIONS
N
I
NG
AR To prevent the personal
injury of the end user from
not being aware of safety
recommendations, the owner/operator must make
sure all decals are attached to the liftgate and truck
and are legible.
To ensure the greatest level of safety, all decals must be
DWWDFKHGWRVSHFL¿HGUHSODFHPHQWSDUWVDQGEHOHJLEOH
at all times. Remember, it is the users' or maintenance
personnel's responsibility to make sure these decals are
attached to the replacement parts.
For service or ordering replacement parts, contact an
authorized dealer by going to www.anthonyliftgates.
com and selecting the FIND A DEALER tab. Enter your
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2. Safety
2.1 Safety is Your Responsibility
It is the responsibility of the installer to understand proper
installation and operating procedures. Be aware of the
inherent dangers in the use of this product and the tools
used to install it. Read and understand all Warnings,
Cautions, Notices, Safety Instructions, and Notes in this
manual, on the liftgate, or on the truck.
Also, refer to the Installation, Operation, or Maintenance
Manuals for a more complete list of safety topics.
2.2 General Safety Rules
WARNING Do not work under the
liftgate while it's in a
raised position. Failure of
the liftgate's structural components, while replacing
parts, could cause serious crushing injuries.
CAUTION
When installing replacement parts, wear appropriate
personal protective equipment. This list may include,
but is not limited to:
• A hard hat.
• Protective shoes with slip resistant soles.
• Protective goggles, glasses, or face shield.
• Protective clothing.
Do not attempt to install replacement
parts under the influence of drugs or
alcohol.
Do not install a replacement part if it's
damaged. If you believe the part has a defect,
which could cause it to work improperly, you
should immediately stop the installation and
remedy the problem before continuing.
CAUTION Make sure the liftgate or
truck will not be damaged
or made unsafe by the
installation of the replacement part.
OEM Always use genuine, factory OEM replacement
parts to restore the liftgate to its original
specifications. Anthony Liftgates will not
accept responsibility for damages as a result of using
unapproved parts. If non-OEM replacement parts are
used, the warranty will be voided.
SAFETY
INSTRUCTIONS Anthony Liftgates
recommends not
riding the liftgate;
however, if the operation requires it, make sure your
footing is stable before raising or lowering the
platform. Always stand away from the edge. When on
the ground, always stand clear of the liftgate when it
is operating.
To prevent injury, replacement parts should
only be installed by a qualified installer having
installation knowledge and skill.
Do not modify safety devices.
Unauthorized modifications may impair
the liftgates function and/or safety
features.
Make sure all replacement parts are in good
working condition and properly installed.

ETU Parts Book 5 Anthony Liftgates, Inc.
800-482-0003 www.anthonyliftgates.com
3. Nomenclature
3.1 Platform Nomenclature
Streetside
Dock Bumper
Corner Cap
Rubber
Dock Bumper
Pad
Gusset Mounting
Plate
Floor Extension
Assembly
Wheel Arm
Gusset
Lift Frame
Flip-over Platform Section
Tubular Bumper
Attachment
(Optional)
Tubular Bumper
Attachment Brackets
Radius Arm
Adapter Frame
Tube
Main Platform Section
Curbside
Dock Bumper
Corner Cap
Rubber
Dock Bumper
Pad
(Optional)
Pump Box
Informational
Packet
Notched Mounting Plates
3.2 Gravity-Down Power Unit Nomenclature
Electric Motor
Hydraulic
Cylinder
Motor Start
Solenoid
Flow Control
Valve
Power Up
High-Pressure
Hose
Breather
Tube
Reservoir
Fill Port and
Breather
Cap
Power Cord with
Amp Fuse
Power Up
(Raising Valve)
Cartridge
and Solenoid
Control Switch
Control Box Wiring
(WHITE Wire)
(GREEN Wire)
10 Amp in-Line Fuse
(BLACK Wire)

Anthony Liftgates, Inc. 6 ETU Parts Book
www.anthonyliftgates.com 800-482-0003
4. Standard Floor Extension, Dock Bumpers, and Decals
2
3
4
6
7
8
5
1
Item Part Number Description Qty.
1 ETU-064 FLOOR EXT W/M-EXP-12x96x3/16 1
2 ETU-077 DOCK B ASSY-2 STEP, FORMED 2
3ETU-084
ETU-085 BUMPER GUSSET PLATE BUMPER GUSSET- WELD ON ANGLE 4 2
4 ATU-798 PAD, DOCK BUMPER, 20" 2
5 A-132301 1/2-13 NYLOCK GR8 NUT ZP 8
6 A-150065 1/2" FLAT WASHER, ZP 8
7 ATU-259 1/2-13 X 2.0 GR8 HEX BOLT ZP 8
8
ETU-102 DECAL & INST. PACKET ETU-2000
1
ETU-103 DECAL & INST. PACKET ETU-2500
ETU-104 DECAL KIT ONLY- ETU-2000
ETU-105 DECAL KIT ONLY- ETU-2500
L-901 ETU MANUAL SET (INCLUDES INSTALLATION, MAINTENANCE, AND OPERATION MANUALS)

ETU Parts Book 7 Anthony Liftgates, Inc.
800-482-0003 www.anthonyliftgates.com
5. Pump Box Assembly
10
9
3
4
5
678
1
2
Item Part Number Description Qty.
1 ETU-059 VERTICAL PUMP BOX BACKING PLATE 1
2 ETU-099 POWER UNITASSY- ETU G/D 2000/2500# MTE 1
3 5435 5/16-18 X .75" HEX BOLT 3
4 862 5/16-18 LOCKNUT 3
5 ETU-055 VERTICAL PUMP BOX ASSY. 1
6 874 3/8-16 X 1" H/H C/S GR.8 ZP 3
7 2054 3/8 LOCK WASHER 2
8 2058 3/8 FLAT WASHER 2
9 2064 3/8-16 REVERSIBLE HEX L/N ZP 1
10 ETU-060 GROMMET W/ HOLE FOR 1.375" .125 GROOVE 3

Anthony Liftgates, Inc. 8 ETU Parts Book
www.anthonyliftgates.com 800-482-0003
6. Hydraulic Power Pack
24
23
OFF
BATTER
ON
22
13
11
19
1
4
12
21
25
15 16 17 18 56
78
9
20
4
3
2
10
1

ETU Parts Book 9 Anthony Liftgates, Inc.
800-482-0003 www.anthonyliftgates.com
Item Part Number Description Qty.
1 ETU-099 POWER UNITASSY- ETU G/D 2000/2500# MTE 1
2 A-130450 MOTOR 1
3 A-130451 MOTOR START SOLENOID 1
4 A-130449 PUMP / MANIFOLD 1
5 A-130447 VALVE 1
6 A-130448 COIL 2
7 A-130453 BREATHER CAP 1
8 A-130452 BREATHER CAP GROMMET 1
9 A-130455 TANK 1
10 A-133604 POWER CABLE ASSEMBLY (INCLUDES ITEMS 11 - 20) 1
11 A-150990 HEAT SHRINK (2.5") 2
12 A-150608 2/0 CABLE 10"
13 A-133605 5/16" ANTI-ROTATIONAL LUG - #4 CABLE 3
14 A-133606 HEAT SHRINK (8") 1
15 A-133603 A-133607
A-133608
HI-AMP FUSE, 175A
FUSE KIT, REPLACEMENT (INCLUDES FUSE, INSTRUCTION SHEET, AND ITEMS 14, 16, 17, AND 18)
FUSE REPLACEMENT INSTRUCTIONS (INCLUDES INA-133607)
1
—
—
16 5435 5/16-18 X .75" HEX BOLT 2
17 6611 5/16 SPLIT LOCKWASHER 2
18 4614 5/16-18 FINISHED H/N ZP 2
19 A-150608-420 2/0 CABLE 420"
20 A-133003 3/8" ANTI-ROTATIONAL RD LUG - #2 CABLE 1
21 A-132079 SELF LKG CABLE TIE - 8" UV-RESIST 2
22 A-133553 SWITCH ASSY: GRAVITY DOWN SWITCHASSY W/CABLE, PLASTIC BOX (2.5" X 3" X 1") 1
23 A-150438 FUSE, 10A 1
24 A-131001 DECAL: 10A FUSE & HOLDER 1
OPTIONALACCESSORIES (sold separately)
25 A-133038
A-150031 CUT-OFF SWITCH KIT - MANUALLY OPERATING SWITCH, CUT-OFF - MANUALLY OPERATING 1

Anthony Liftgates, Inc. 10 ETU Parts Book
www.anthonyliftgates.com 800-482-0003
7. Hydraulic System
11
13
7
3
6
5
4
10
9
12
11
13
2
1
3
8
Item Part Number Description Qty.
1 ETU-099 POWER UNITASSY- ETU G/D 2000/2500# MTE 1
2 ATU-124 FITTING: HOSE BARB 06MORB TO 1/4 HOSE 1
3 A-130392 CLAMP, HYDRAULIC HOSE 2
4 A-130071 CLEAR PLASTIC HOSE, PER INCH (1/4") 50
5 A-130445 HOSE - 3/8" X 55", 06FJS-06MORB 1
6 A-130100 5(675,&7259$/9(*306$(1
7 A-130143 FITTING: HOSE BARB 06MORB TO 3/16 1
8A-130442
A-130443 CYLINDER 3" BORE X 10.75" STROKE-EXPRESS, ETU-20 CYLINDER 4" BORE X 10.75" STROKE-EXPRESS, ETU-25 1
9 ATU-102 PIN, CYLINDER DEAD END MOUNT 1
10 ATU-427 CYLINDER PIN BUSHING 2
11 ATU-358 1/4"-20 x 2.0" H/C/S ZP 1
12 ATU-359 1/4-20 TOP L/N GR. C ZP 1
13 A-132026 1/4" X 1-1/2" LG COTTER PIN, 18-8 SS 3

ETU Parts Book 11 Anthony Liftgates, Inc.
800-482-0003 www.anthonyliftgates.com
8. Adapter Frame Assembly
6
7
8
3
4
5
2
1
Item Part Number Description Qty.
1 ETU-050 ADAPTER FRAME W/M 1
2 ETU-053 MOUNTING PLATE- AMBIDEXTROUS 2
3 ETU-096 WHEELARM SLIDE TUBE W/M 1
4 ATU-795 3" ROLLER WHEELASSEMBLY 1
5 A-132039 3/8-24 X 3" H/H BOLT GR. 8 ZP 1
6 2184 3/8-24 REVERSIBLE HEX L/N GR. 8 ZP 1
7 A-131022 ANTHONY SERIAL NUMBER TAG 1
8 A-132030 3/16" DIA. ALUM. RIVET, .126-.250 GRIP 1

Anthony Liftgates, Inc. 12 ETU Parts Book
www.anthonyliftgates.com 800-482-0003
9. Lift Frame Assembly
17
15
16
14
11 12
13
10
21201918
1
2
22
24
23
9
5
3
4
5
6
3
7 8
7 8

ETU Parts Book 13 Anthony Liftgates, Inc.
800-482-0003 www.anthonyliftgates.com
Item Part Number Description Qty.
1ETU-066
ETU-087 LIFT FRAME (ETU-20) LIFT FRAME (ETU-25) 1
2ATU-1589
ATU-1583 RH RADIUS ARM W/BUSHINGS (ETU-20) RH RADIUS ARM W/BUSHINGS (ETU-25) 2
3 ATU-134 1-7/8" OD X 1-17/64" ID X 10 GA BUSHING 6
4 ATU-430 COMPOSITE BUSHING 2
5 A-132027 1/4" X 2-1/4" LG COTTER PIN, 18-8 SS 4
6 ATU-112 RADIUS ARM PIN W/ BUSHINGS 1
7 S-094005 1/2-13 X 1-1/2" SQHD KNURLED CUP S/S ZP 2
8 880 1/2-13 HEX NUT GR8 ZP 2
9 ATU-111 LIFT FRAME PIN 1
10 ATU-104 PIN - PLATFORM AND CAMS 1
11 ATU-429 PLATFORM PIN BUSHING 2
12 869 5/16-18 X 2" HEX BOLT 2
13 862 5/16-18 LOCKNUT 2
14 ATU-1485 CAM PLATE PIN 2
15 ATU-402 CAM PIN LOCK COLLAR 2
16 ATU-358 1/4-20 X 2" GRADE 8 BOLT 3
17 ATU-359 1/4-20 LOCKNUT 3
18 A-140090 WEAR PAD/BUMPER 2
19 S-047004 1/4-20 X 1" SLOTTED RDHD M/S ZP 4
20 2051 1/4" F/W ZP 4
21 2029 1/4-20 FLANGED L/N ZP 4
22 ATU-5163 ICC BUMPER ATTACHMENT W/M DCT (sold seperately) 1
23 ATU-259 1/2-13 X 2" H/H C/S GR. 8 ZP (sold seperately) 4
24 A-132301 1/2-13 NYLOCK GR8 NUT ZP (sold seperately) 4

Anthony Liftgates, Inc. 14 ETU Parts Book
www.anthonyliftgates.com 800-482-0003
10. Platform Assemblies
8
910 11 12
14 15 16
17
18
19
20
13
1
2
6
7
3
45

ETU Parts Book 15 Anthony Liftgates, Inc.
800-482-0003 www.anthonyliftgates.com
Item Part Number Description Qty.
-- ETU-001 STEEL PLATFORM ASSEMBLY, COMPLETE, 80" X 44" STEEL WEDGE 1
1 ETU-003 STEEL PLATFORM MAIN SECTION, 80 X 44 1
2 ETU-005 STEEL PLATFORM FLIP SECTION, 80" X 44" 1
-- ETU-002 STEEL PLATFORM ASSEMBLY, COMPLETE, 80" X 50" STEEL WEDGE 1
1 ETU-004 STEEL PLATFORM MAIN SECTION, 80 X 50 1
2 ETU-006 STEEL PLATFORM ASSEMBLY, COMPLETE, 80" X 50" STEEL WEDGE 1
3 ATU-5264 SPRING, FLIPOVER PLATFORM ASSIST 1
4 ATU-5236 SPRING RETAINER ASSEMBLY 1
5 A-132024 NUT 1
6 A-132119 BOLT: FLIP TO MAIN PLATFORM 2
7 A-180062 NUT: FLIP TO MAIN PLATFORM 2
8 ATU-104 PIN - PLATFORM AND CAMS 1
9 ATU-1122 SPACER 2
10 ATU-940 CAM PLATE ASSY. RH - (4 3/4") RAMP RIDE 1
11 869 5/16-18 X 2" HEX BOLT 2
12 ATU-593 STOP COLLAR 2
13 862 5/16-18 LOCKNUT 2
14 ATU-518-R SPRING - MAIN PLATFORM (RH) 1
15 ATU-518-L SPRING – MAIN PLATFORM (LH) 1
16 ATU-941 CAM PLATE ASSY. LH - (4 3/4") RAMP RIDE 1
17 ATU-1485 CAM PLATE PIN 2
18 ATU-358 1/4-20 X 2" GRADE 8 BOLT 2
19 ATU-359 1/4-20 LOCKNUT 2
-- ATU-071 14GA SHIM FOR LEVELING STEEL PLATFORMS —

Anthony Liftgates, Inc. 16 ETU Parts Book
www.anthonyliftgates.com 800-482-0003
11. Safety and Instructional Decals
11.1 General Information
SAFETY
INSTRUCTIONS To prevent personal injury
from not being aware of
safety recommendations,
make sure appropriate decals are attached to any
liftgate replacement part that contained that decal
initially.
To ensure the greatest level of safety, all decals must
EHDWWDFKHGWRVSHFL¿HGUHSODFHPHQWSDUWVDQGPXVW
be legible at all times. Remember, it is the users' or
maintenance personnel's responsibility to make sure
these decals are attached to the replacement parts.
11.2 Decal Part Numbers
Item Part Number Description Qty.
1 A-131115 DECAL: WARNING, PERSONAL INJURY 1
2 A-161150 DECAL: OPERATING INSTRUCTIONS 1
3 A-150238 DECAL: NOTICE - PROTECTED WITH ELECTRICAL OVERLOAD CIRCUIT BREAKER 1
4 ATU-141 DECAL: POWER CUT-OFF SWITCH 1
5A-131020
ATU-174 DECAL: 2000 LB. MAXIMUM CAPACITY DECAL: 2500 LB. MAXIMUM CAPACITY 1
6 A-150601 DECAL: MADE IN THE USA 1
7 A-131147 DECAL: ANTHONY LABEL 1
8 A-131148 DECAL; EXPRESS SERIES 1
9 A-131133 DECAL: HYDRAULIC TANK FLUID 1
10 A-131028 DECAL: WELD WARNING 1
-- A-131001 DECAL: 10 AMP FUSE CHANGING PROCEDURE (attached to control wiring in pump box) 1
SAFETY
INSTRUCTIONS
N
I
NG
AR To prevent possible
injuries due to improper
operation, make sure all
decals are attached to the liftgate and truck and are
legible.
Operationmayrequireusertostandonplatform.
Topreventinjuryordeathofoperatorsorbystanders:
•
Readandfollowoperator/ownermanualforsafety,
operation,inspection,andmaintenanceinstructions.
•
Donotplaceunstableorunsafeloadsonplatform.
•
Donotallowloadstoextendoveredgeofplatform.
•
Donotallowbodypartstocontactmovingcomponents.
•
Ensurefootingisstableandstandawayfromedge
beforeraisingorloweringplatform.
•
Owner/operatorsmustproperlymaintainliftgate.
•
Donotexceedcapacityoruseliftgateforanything
otherthanintendedpurpose.
•
Beawareofsurroundingswhenoperatingliftgate.
WARNING
A-131115
PERSONALINJURYHAZARD
NOTICE
THIS LIFTGATEIS PROTECTED
WITH AN ELECTRICAL OVERLOAD
CIRCUIT PROTECTION DEVICE,
EITHER A CIRCUIT BREAKER, OR
A FUSE, AND IS LOCATEDNEAR
THE POWER SUPPLY
A-150238
ATU-141
A-131020
2000 lb.
1
2
3
4
5
A-131028
A-150601
This hydraulic reservoir is
filled with Kendall Glacial Blu
hydraulic fluid. Use ONLYthe
same or equivalent fluid.
A-131133
678910

ETU Parts Book 17 Anthony Liftgates, Inc.
800-482-0003 www.anthonyliftgates.com
1 — A-131115
PERSONAL INJURY HAZARD
Operation may require user to stand on platform.
To prevent injury or death of operators or bystanders:
Read and follow operator/owner manual for safety,
operation, inspection, and maintenance instructions.
•
Do not place unstable or unsafe loads on platform.
•
Do not allow loads to extend over edge of platform.
•
Be aware of surroundings when operating liftgate.
•
Owner/operators must properly maintain liftgate.
•
Ensure footing is stable and stand away from edge
before raising or lowering platform.
•
Do not exceed capacity or use liftgate for anything
other than intended purpose.
•
Do not allow body parts to contact moving components.
•
WARNING
A-131115
2 — A-131150
ANTHONY TUCKUNDER LIFTGATES
OPERATING INSTRUCTIONS
Release latch chain.
Liftgate may need to be slightly raised
to release pressure on latch chain.
1.
Reverse steps to fold and store
platform. Make sure platform is
locked in transport position with
latch chain.
6.
Manually unfold main platform.
Always stand on curbside of truck when
unfolding platform.
3.
Manually unfold flipover section.
Always stand on curbside of truck when
unfolding flipover section.
4.
Raise and lower platform using UP and DOWN
functions of control switch.
5.
Press control switch DOWN until folded platform
rests on ground.
Always stand on curbside of truck when raising or lowering
platform with control switch.
2.
A-131150
3 — A-150238
NOTICE
THIS LIFTGATE IS PROTECTED
WITH AN ELECTRICAL OVERLOAD
CIRCUIT PROTECTION DEVICE,
EITHER A CIRCUIT BREAKER, OR
A FUSE, AND IS LOCATED NEAR
THE POWER SUPPLY
A-150238
4 — ATU-141
ATU-141
5 — A-131020, ATU-174
A-131020
2000 lb.
ATU-174
MAXIMUM
CAPACITY
2500 lb.
CAUTION Make sure the
proper “MAXIMUM
CAPACITY” decal is
placed on the truck for the appropriate lifting capacity
of the liftgate being installed. Do not put a higher
rated decal on a liftgate with a lower capacity; this
could result in liftgate damage or possibly personal
injury.

Anthony Liftgates, Inc. 18 ETU Parts Book
www.anthonyliftgates.com 800-482-0003
6 — A-150601
A-150601
7 — A-131147
8 — A-131148
9 — A-131133
This hydraulic reservoir is
filled with Kendall Glacial Blu
hydraulic fluid. Use ONLY the
same or equivalent fluid.
A-131133
10 — A-131028
A-131028
— A-131001 (attached to control cable)
10 AMP FUSE & HOLDER
Protects against dead shorts
in this "control circuit".
If blown, pull "fuse holder
cap", replace fuse, replace
"cap". If fuse continues to
blow, contact a qualified
mechanic, "control circuit"
may be damaged.
A-131001
10 AMP FUSE & HOLDER
Protects against dead shorts
in this "control circuit".
If blown, pull "fuse holder
cap", replace fuse, replace
"cap". If fuse continues to
blow, contact a qualified
mechanic, "control circuit"
may be damaged.

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ANTHONY LIFTGATES, INC.
1037 W. HOWARD ST. • P.O. BOX 615
PONTIAC, IL 61764-0615
PH: 815-842-3383
FAX: [phone]
TOLL FREE: 800-482-0003
WWW.ANTHONYLIFTGATES.COm
ETU
Form No. L-901-PB (02-19)