ANthony 101 Service manual

Model 101 & 2100
(Including Pass-Thru Door Models 103, 105,
107, 2125, 2127, 2130)
Service & Installation
November, 2012
99-13312-S001

Model 101/2100 Doors Service & Installation
TITLE:
99-13312-S001 Model 101/2100 Doors Service & Installation
REV.
B
Page 2 of 95
Contents:
1. Models 101 & 2100 Door & Frame – Reversible Parts Placement (Start 10/89)...................6
2. Models 101 & 2100 Reversible Door Parts Placement (1989 to 1991).................................7
3. Models 101 & 2100 Standard (Before 7/94) Frame Net Opening Widths..............................8
3.1.1. 24” Door (Catalog Size) 23-3/16” Actual Door Width............................................. 8
3.1.2. 26” Door (Catalog Size) 26-3/8” Actual Door Width............................................... 8
3.1.3. 30” Door (Catalog Size) 29-7/8” Actual Door Width............................................... 8
4. Models 101 & 2100 Standard Frame Net Opening Heights ..................................................9
5. Models 101 & 2100 Frame Installation..................................................................................9
6. Frame Divider Board Installation (Prior to 1993).................................................................10
7. Reversible/Cordless Door & Hold-Open Installation............................................................11
8. Reversing Frame Hardware................................................................................................12
9. Door Reversing Instructions Models 101 & 2100 (1989-1991)............................................13
10.Door Reversing Instructions (1991 to Present) ...................................................................16
11.Models 103, 105, 107, 2125, 2127 & 2130 Pass-Thru Installation......................................17
12.Frame Sill Plastic protector Installation Models 101 & 2100................................................19
13.Contact Plate and Contact Plate Retainer Replacement.....................................................20
14.Ordering Replacement Doors..............................................................................................21
15.Torquemaster Replacement................................................................................................22
16.Door Gasket Replacement..................................................................................................22
17.Door Plastic (Cover) Replacement......................................................................................23
18.Door Cut-Away & Handle Replacement..............................................................................23
19.Side Access Plate Replacement (1989 to 1991).................................................................24
20.Side Access Plate Replacement (1991 to Present).............................................................24
21.Door Female Plug Replacement (1989 to 1991).................................................................25
22.Frame Female Plug and/or Socket Replacement (1991 to Present)...................................25
23.Door Heater Replacement (1989 to 1991) Model 101 Only ................................................26
24.Door Heater Replacement (1991 to Present) Model 101 Only............................................26
25.Hinge Pin Replacement (1989 to 1991) ..............................................................................27
26.Hinge Pin Replacement (1991 to Present)..........................................................................27

Model 101/2100 Doors Service & Installation
TITLE:
99-13312-S001 Model 101/2100 Doors Service & Installation
REV.
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27.Wiring Instructions, Heated & Non-Heated Glass (1991 to Present)...................................27
28.Torque Rod Replacement (1987 to 1991)...........................................................................28
29.Torque Rod Replacement (1991 to Present).......................................................................28
30.Front Bumper Bar Field Installation.....................................................................................28
31.Model 101 Door Cylinder Lock Replacement or Repair ......................................................29
32.P.O.M. Lock Installation ......................................................................................................30
33.P.O.M. Lock Installation ......................................................................................................31
34.Model 101 Glass Replacement (Reglazing)........................................................................32
35.Ordering Replacement Frames...........................................................................................35
36.Frame Heater Wire Replacement........................................................................................36
37.Models 101 & 2100 Frame Heater Schematic/Low Temp...................................................37
38.Models 101 & 2100 Frame Heater Schematic/Normal Temp..............................................37
39.Humastat Installation Procedure.........................................................................................38
40.Model 101 Humastat...........................................................................................................40
41.Model 101 & 2100 Shelf Assembly Catalog Size/Shelf Size...............................................40
42.Models 101 & 2100 Frame & Shelving with Standard Lighting............................................42
43.Models 101 & 2100 Frame & Shelving with “ELS” Electronic Lighting ................................43
44.Four-Post Stabilizer Bar Installation....................................................................................44
45.Four-Post Shelf System Installation ....................................................................................44
46.Plastic Tag Molding Installation...........................................................................................46
47.Model 2100 G.F.I. Location & Wiring Diagram....................................................................47
48.Lamp Replacement.............................................................................................................47
49.Lamp Socket Replacement.................................................................................................48
50.Recessed Light Socket Replacement..................................................................................49
51.Recessed Lamp Channel Replacement with Remote Ballast .............................................49
52.Recessed Lamp Guard Replacement with Remote Ballast.................................................50
53.Recessed Lamp Replacement............................................................................................50
54.“Boost & Buck” Transformer Wiring Diagram ......................................................................50
55.Frame Junction Box Wiring (Standard Production).............................................................51
56.Models 101 & 2100 Light Fixture Placement (Prior to 10/93)..............................................51

Model 101/2100 Doors Service & Installation
TITLE:
99-13312-S001 Model 101/2100 Doors Service & Installation
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57.Models 101 & 2100 Light Fixture Placement – “Continuous” Lineup (10/93 to Present).....52
58.Models 101 & 2100 Low Temp 120-Volt Remote Ballast and Lamp Wiring Diagram for
1-Light Systems ..................................................................................................................53
59.Models 101 & 2100 Low Temp 120-Volt Remote Ballast and Lamp Wiring Diagram for
2-Light Systems ..................................................................................................................54
60.Models 101 & 2100 Normal Temp 120-Volt Remote Ballast and Lamp Wiring Diagram
for 1- & 2-Light Systems......................................................................................................55
61.Models 101 & 2100 Normal Temp 120-Volt Remote Ballast and Lamp Wiring Diagram
for 3-Light Systems.............................................................................................................55
62.Normal Temp & Low Temp 120-Volt Ballast and Lamp Wiring Diagram - Pre-Wired 1-
Light System .......................................................................................................................56
63.Ballast Replacement ...........................................................................................................56
64.“ELS” Lamp Socket Replacement.......................................................................................57
65.“ELS” Electronic Ballast Replacement and Wiring Instructions...........................................59
66.T-8 Lamp Replacement Instructions....................................................................................65
67.Dew Point Chart..................................................................................................................71
68.Electrical Information for Model 101 Low Temp Heated Doors, Frames & Standard Light
Fixtures Heater Amperages @ 120 Volts............................................................................72
69.Electrical Information for Model 101 Normal Temp Heated Doors, Frames & Standard
Light Fixtures Heater Amperages @ 120 Volts...................................................................73
70.Heat Load in BTU/Hr for Model 101 Low Temp Glass, Door Rail, Frame Heaters and
Standard Lighting (Per Door, with Doors Closed @ 75°F Store Ambient)...........................76
71.Heat Load in BTU/Hr for Model 101 Normal Temp Glass, Door Rail, Frame Heaters and
Standard Lighting (Per Door, with Doors Closed @ 75°F Store Ambient)...........................76
72.Heat Load in BTU/Hr for Model 2100 Low Temp Glass, Door Rail, Frame Heaters and
Standard Lighting (Per Door, with Doors Closed @ 75°F Store Ambient)...........................78
73.Electrical Information for Model 2100 Low Temp Heated Doors, Frames & Standard
Light Fixtures Heater Amperages @ 120 Volts...................................................................79
74.Electrical Information for Model 2100 Normal Temp Doors, Frames & Standard Light
Fixtures Heater Amperages @ 120 Volts............................................................................80
75.Heat Load in BTU/Hr for Model 2100 Normal Temp Glass, Door Rail, Frame Heaters
and Standard Lights (Per Door, with Doors Closed @ 75°F Store Ambient).......................81
76.Heat Load in BTU/Hr for Model 101 Low Temp Glass, Door Rail, Frame Heaters and
“ELS” Electronic Lighting System (Per Door, with Doors Closed @ 75°F Store Ambient) ..82

Model 101/2100 Doors Service & Installation
TITLE:
99-13312-S001 Model 101/2100 Doors Service & Installation
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77.Electrical Information for Model 101 Low Temp Doors, Frames & “ELS Electronic
Lighting System Heater Amperages @ 120 Volts...............................................................83
78.Electrical Information for Model 101 Normal Temp Doors, Frames & “ELS” Electronic
Lighting System Heater Amperages @ 120 Volts...............................................................84
79.Heat Load in BTU/Hr for Model 101 Normal Temp Glass, Door Rail, Frame Heaters and
“ELS” Electronic Lighting System (Per Door, with Doors Closed @ 75°F Store Ambient) ..87
80.Electrical Information for Model 2100 Low Temp Doors, Frames & “ELS” Electronic
Lighting System Heater Amperages @ 120 Volts...............................................................88
81.Heat Load in BTU/Hr for Model 2100 Normal Temp Glass, Door Rail, Frame Heaters and
“ELS” Electronic Lighting System (Per Door, with Doors Closed @ 75°F Store
Ambient)..............................................................................................................................89
82.Heat Load in BTU/Hr for Model 2100 Low Temp Glass, Door Rail, Frame Heaters and
“ELS” Electronic Lighting System (Per Door, with Doors Closed @ 75°F Store Ambient) ..90
83.Electrical Information for Model 2100 Normal Temp Doors, Frames & “ELS” Electronic
Lighting System Heater Amperages @ 120 Volts...............................................................90
84.Troubleshooting ..................................................................................................................92
85.Safety Precautions..............................................................................................................94
86.Tips .....................................................................................................................................94

Model 101/2100 Doors Service & Installation
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1 to
1. Models 101 & 2100 Door & Frame – Reversible Parts Placement
(Start 10/89)
Change Present
1. Hinge Rail is hollow.
2. Use #2 Hinge Pin; replaces #1.
3. Delete #11 Receptacle.
4. Single hinge side Access Hole in center of Hinge Rail only. Delete #36.
Description
Description
Description
Description
1. Hinge Pin
11. Female Receptacle
21. Bottom Lamp Socket
31. Light Fixture
2. Molded Hinge Pin (’91)
12. Magnetic Gasket
22. Bulb
32. Contact Plate
3. Corner Screw
13. Magnet
23. Torquemaster
33. Contact Plate
4. Corner Piece
14. Torque Rod
24. Junction Box
34. Door Extrusion
5. Door Extrusion
15. Double Socket
25. Single Receptacle
35. Retainer
6. Heater Wire
16. Double Receptacle
26. Single Socket
36. Access Hole Cover
Plate
7. Hold-Open (’86-90)
17. Frame Extrusion
27. RacewayCover
8. Hold-Open (’90)
18. Installation Hole
28. RacewayCover
37. Torque Rod (Right
Angle)
9. Door Cover
19. Installation Screw
29. Raceway
10. Door Handle
20. Top Lamp Socket
30. Frame Mullion

Model 101/2100 Doors Service & Installation
TITLE:
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REV.
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2. Models 101 & 2100 Reversible Door Parts Placement (1989 to 1991)
Changes: 1991 to Present
1. Hinge Rail is hollow.
2. Use #17 Hinge Pin; replaces #9.
3. Delete #10 Receptacle.
4. Use #18 Torque Rod; replaces #12
5. Single hinge side Access Hole in center of Hinge Rail only. Delete #11.
Description
Description
Description
1. Corner Piece
7. Gasket
13. Cap
2. Corner Screw
8. Camel Back
14. Access Tube
3. Glazing Channel
9. Hinge Pin
15. Handle
4. Heater Wire
10. Receptacle
16. Handle Screw
5. Door Rail
11. Cover
17. Molded Hinge Pin
6. Plastic
12. Torque Rod
18. Torque Rod

Model 101/2100 Doors Service & Installation
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3. Models 101 & 2100 Standard (Before 7/94) Frame Net Opening Widths
A B C
TWO-DOOR FRAME THREE-DOOR FRAME FOUR-DOOR FRAME
3.1. Frame Width Data
D
FIVE-DOOR FRAME
3.1.1. 24” Door (Catalog Size) 23-3/16” Actual Door Width
A
B
C
D
ENDLESS
MULLION
FINISHED FRAME
NET OPENING
48-5/8” 72-3/8” 96-1/8” 119-7/8”
FULL
FLANGE
FINISHED FRAME
NET OPENING
48-7/8” 72-5/8” 96-3/8” 120-1/8”
3.1.2. 26” Door (Catalog Size) 26-3/8” Actual Door Width
A
B
C
D
ENDLESS
MULLION
FINISHED FRAME
NET OPENING
55-1/4” 82-3/16” 109-1/8” 136-1/16”
FULL
FLANGE
FINISHED FRAME
NET OPENING
55-1/2” 82-7/16” 109-3/8” 136-5/16”
3.1.3. 30” Door (Catalog Size) 29-7/8” Actual Door Width
A
B
C
D
ENDLESS
MULLION
FINISHED FRAME
NET OPENING
62” 92-7/16” 122-7/8” 153-5/16”
FULL
FLANGE
FINISHED FRAME
NET OPENING
62-1/4” 92-11/16” 123-1/8” 153-9/16”

Model 101/2100 Doors Service & Installation
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4. Models 101 & 2100 Standard Frame Net Opening Heights
4.1. Frame Height Data
CATALOG DOOR HEIGHT
75”
73”
67”
63”
FINISHED FRAME
74-13/16”
72-13/16”
66-13/16”
64-9/16”
NET OPENING HEIGHT
75”
73”
67”
64-3/4”
4.2. Door Size
CATALOGWIDTH
CATALOG HEIGHT
24”
26”
30”
75”
73”
67”
63”
ACTUAL SIZE
23-3/16”
26-3/8”
29-7/8”
73-1/16”
71-1/16”
65-1/16”
62-13/16”
5. Models 101 & 2100 Frame Installation
Frame Installation Pass-Thru Cross Section (w/wo Threshold)
1. Read instructions completely before installing frames.
2. Openings must conform to net openings listed in Price Book or other.
3. Check size of finished frame to net opening.
4. Do not force frame into tight opening.
5. Check net opening for plumb and square as shown. Sill must be level left to right and
front to back.
a. Jambs, header and sill should be wood for a secure installation
b. Anthony door frame needs a sill of at least 1-1/2” for proper installation.

Model 101/2100 Doors Service & Installation
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6. Set frame in net opening. For safety, partially install wood screws in top of frame. Do
not tighten. Torquemaster (silver rectangular box) goes at bottom of frame; hinge pin
to top of frame.
7. Check frame for square, as shown. Shim as necessary. Ensure that shims are placed
as close to installation holes as possible. When shimming is necessary, shim top and
bottom and/or left end of frame and right end of frame to maintain square of frame in
net opening.
Continuous Lineup Frames:
8. Set next frame into case opening and snug frame against right side of first frame.
9. Square and plumb second frame. For safety, partially install wood screws in top of
frame.
10. Insert sex bolts through right side of first frame, into left side of second frame.
Tighten until frames are pulled together.
11. From inside of case, caulk all four sides of frame, between frame and opening.
12. Starting with frame sill, install mounting screws and tighten, then do sides and top.
Do not over-tighten top screws, as this will bow frame.
13. From inside the case, re-check caulking.
6. Frame Divider Board Installation (Prior to 1993)
Instructions are for multiple full flange frame lineups.
Frames are shipped with divider board taped to end of frame.
Divider board is pre-cut to given net opening height. For example, a 75” net opening will
get a 75” divider board, and a 67” net opening will get a 67” divider board.
If net opening height varies, make up the difference with a solid shim.
1. Set frame into case opening and push frame tight against left side of opening. Square
and plumb frame. Install installation screws on bottom of frame, left end of frame and
top of frame.
2. Insert divider board behind flange on right side of frame. Toenail divider board to sill
and header, if possible. (Metal cover plate is on customer side.) Screw right end of
frame to divider board.
3. Set next frame into net opening and snug frame against divider board. Install screws
through left side of frame into divider board.
4. When adding divider boards and frame sections, always make sure frames are plumb
and square.
5. Continue adding frames and divider boards to complete line-up.
6. Divider boards must be snug between sill and header.

Model 101/2100 Doors Service & Installation
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7. Reversible/Cordless Door & Hold-Open Installation
Model 101 and 2100 Hold-Open
Instructions
Note: Replace spare shoulder screw (#2) in spare box housing nut (#4) when
installing or reversing a door.
1. Align door with torque rod and insert into the Torquemaster socket at base of door.
2. Engage door with hinge pin plug inserted into hinge pin plug receptacle at top of
frame.

Model 101/2100 Doors Service & Installation
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3. Push door into top frame with thumb until hinge pin plug snaps into place.
4. Adjust closing force by turning the screw on the front of the Torquemaster with a flat-
head screwdriver. Turn counter-clockwise to tighten, clockwise to loosen.
5. If necessary to square door in frame opening, turn end screw on Torquemaster
(marked SAG ADJ) with a flat-head screwdriver.
6. Do not use power tools for installation or removal.
8. Reversing Frame Hardware
1. Remove Torquemaster by turning center screw counter-clockwise.

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2. Remove back cover plate with flat-head screwdriver and insert into opposite
Torquemaster hole. Replace and re-install Torquemaster in new position.
3. Insert back safety cover plate into opposite side hinge receptacle.
4. Do not use power tools for installation or removal.
9. Door Reversing Instructions Models 101 & 2100 (1989-1991)
1. Release tension on Torquemaster by turning front screw clockwise.

Model 101/2100 Doors Service & Installation
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2. On Hold-Open (1990 to Present), remove shoulder screw from camel back hinge on
back of door (Model 101 and 2100 Hold-Open Instructions).
3. Remove hinge pin plug from frame by inserting needle-nose pliers into hinge pin plug
1/8” hole. Compress and pull hinge pin plug away from frame.
4. Lift door out of Torquemaster. Lean door on its side against a stable surface.

Model 101/2100 Doors Service & Installation
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5. Remove hinge pin plug access cover from hinged side of door.
6. Disengage safety snap from female plug, remove male plug from door and insert in
opposite end of door.
7. Remove torque rod by sliding it out bottom of door and insert in opposite end of door.
8. Model 101 & 2100 have only one female receptacle. When reversing door, also
reverse receptacle. Pull receptacle from one end and feed back down through
opposite end.

Model 101/2100 Doors Service & Installation
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9. Carefully replace hinge pin access covers.
10. Do not use power tools for installation or removal.
11. See Model 101 & 2100 torque rod below.
10. Door Reversing Instructions (1991 to Present)
Door Quick Disconnect and
Reversing
1. Reverse door hardware.
a. Remove cover plate from center hinge side of door.
b. Disconnect hinge pin connectors from door heater and/or glass heater connectors.
c. Pull hinge pin out through top of door.

Model 101/2100 Doors Service & Installation
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d. Remove torque rod from bottom of door; pull rod down and out.
e. Insert torque rod in opposite end of door.
f. Insert hinge pin in opposite end of door.
g. Plug in hinge pin connectors to door heaters and/or glass heaters.
2. Wiring Instructions:
Heated Glass:
a. If glass is heated, unplug Black and White lead wires from glass.
b. To re-connect heated glass, plug in Black and White lead wires coming off heater
loom to Black and White lead wires from glass.
Non-Heated Glass:
a. Connect Black or Red lead wires from hinge pin to Black or Red door heater lead.
b. Connect White lead wire from hinge pin to White door heater lead.
3. Replace hinge side cover plate.
4. Re-install door.
11. Models 103, 105, 107, 2125, 2127 & 2130 Pass-Thru Installation
With Threshold Without
Threshold
Note: If a roll-a-way cart is included in order, it must be behind the door before
installing frame.
1. Refer to Frame Installation instruction to install frame.
2. When threshold is desired, drill and tag on pre-drilled mounting holes only.
3. For installation of door and hold-open, use Reversible/Cordless Door & Hold-Open
Installation instructions.
4. With door in closed position, adjust floor wiper seal to fit flush with door and/or slab.
Turn screws clockwise to tighten and counter-clockwise to loosen.

Model 101/2100 Doors Service & Installation
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5. For additional bottom support, Anthony Pass-Thrus are equipped with a base plate
and two special floor anchor bolts.
6. Pass-Thru Frame Wiring Diagrams
a. With Threshold
Heater Wire
b. Without Threshold
White
Lead Wire
Black
Lead Wire
11.1. Pass-Thru 101 Model Numbers
1. Model 103: All glass or all solid panel.
2. Model 105: 1/3 glass, 2/3 solid panel.
3. Model 107: All glass with Roll-A-Way cart.

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11.2. Pass-Thru 2100 Model Numbers
1. Model 2130: All clear glass with colored border, or all glass with solid color.
2. Model 2125: 1/3 clear glass, 2/3 solid color glass.
3. Model 2127: All clear glass with colored border, and Roll-A-Way cart.
12. Frame Sill Plastic protector Installation Models 101 & 2100
1. Set metal protector on sill inside of case between clear opening of frame, with curved
edge over bottom sill plastic.
2. Stick frame guard to top of bottom raceway with two-way tape provided.
Frame Guard
TA0432D
CATALOG
DOOR SIZE
GUARD LENGTH
24” 19-1/2”
26” 23-1/4”
30”
26-3/4”
NOTE: Foam 5/16” x 3/4” Polyethelene #8302 unless otherwise specified.

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13. Contact Plate and Contact Plate Retainer Replacement
End and Center Mullion (1987 to Present)
Note: In the illustration above, Model 100R is shown. Model 100FR is the same
except for the mullion and mullion contact plate. Model 101 is the same except
for the mullion cover as shown in Door Quick Disconnect and Reversing.
1. Remove door.
2. To remove contact plate and contact plate retainer, insert flat-head screwdriver under
side back edge of retainer plastic.
Pull up to unsnap retainer from mullion and perimeter of frame. Remove contact plate.
Frame heaters are now exposed.