aoyue INT 2703A+ User manual
Manufacturer:
AOYUETONGYIELECTRONICEQUIPMENTFACTORY
JishuiIndustrialZone,Nantou,ZhongshanCity,
GuangdongProvince,P.R.China
http://www.aoyue.com
INSTRUCTION MANUAL
ThankyouforpurchasingAoyueInt2703A+RepairingSystem.
Itisimportanttoreadthemanualbeforeusingtheequipment.
Pleasekeepmanualinaccessibleplaceforfuturereference.
I
INT
NT 2703A+
2703A+
AdvancedLeadFree
RepairingSystem
aoyue
®
2
TABLEOFCONTENTS
ProductDescription……………………………………………… 3
Specifications……………………………………………………4
PackageInclusion…………………………………………… 5
FunctionsandFeatures …………………………………… 6
SafetyPrecautions…………………………………………… 7
AssemblyandPreparation………………………………… 8
ControlPanelGuide………………………………………… 9
OperatingGuidelines…………………………………10—17
AutoSleepFunctions……………………………………18—20
DigitalCalibration…………………………………………21—23
CareandMaintenance……………………………………24—26
BasicTroubleshootingGuide ………………………27—29
ReplacementTips……………………………………………… 30
AirNozzles…………………………………………………………31
This manual is designed to familiarize and instruct the
operator with the proper usage and maintenance of the
equipment. The “Care and Safety Precautions” section
explains the hazards of using any type of soldering or
reworking device. Please read carefully and observe the
guidelines in order to maximize usage and minimize the
risk of injury or accidents .
31
(*) Sold Separately
REPLACEMENT AIR NOZZLES
30
REPLACEMENT TIPS
(*) Sold Separately
3
The Aoyue INT2703A+ Advanced LeadFree Repairing System is a
reworking equipment that combines the functionality of Hot Air Gun,
SolderingIron,SmokeAbsorber,andDesolderingGuninonepackage.
ThedualportsystemoftheInt2703A+allowssimultaneoususeof
thedesolderinggunandsolderingiron.
The nozzle is specially designed with air spreader technology to
disperseheatandairevenlygreatlyenhancingtheheatoutputformore
effective reflows. When paired with our fourth generation BGA nozzle
technology, reworking larger BGAs (CPUs GPUs) will be even more
efficientandrepeatable.
It has severalsafety features such as the autocooling processof
the Hot Air Gun. This functionality protects the device (and its
components) from excessive heat upon reaching any of the following
conditions: (1) when the soldering gun remained idle on its resting
handle after a certain period and (2) when the temperature of the
deviceisaboveasafethresholduponturningoff.
It has several advanced features such as solder iron and
desolderinggundigitalcalibration,configurableautosleepforthehotair
gun,solderingironanddesolderinggun.
Thereisanautomatedfunctionthatallowtheprogrammingofa5
segmentreworkingprofileforautomatedandconsistentreflows.
Finally,theunique,innovativedesignwithdigitalcontrolpaneland
display provides precision, safety, and ease of use to match all
reworkingrequirements.
PRODUCT DESCRIPTION
4
MAINSTATION
PowerInput: availablein110V/220V
StationDimensions: 188(w)x126(h)x250(d)mm
Weight: 5.6Kg
SOLDERINGIRON
PowerConsumption: 70W
TemperatureRange: 200°C480°C
HeatingElement: CeramicHeater
OutputVoltage: 24V
HOTAIRGUN
PowerConsumption: 500W
TemperatureRange: 100°C480°C
HeatingElement MetalHeatingCore
Pump/MotorType: DiaphragmPump
AirCapacity: 23l/min(max)
DESOLDERINGGUN
TemperatureRange: 200°C480°C
HeatingElement: CeramicHeater
OutputVoltage: 24V
SPECIFICATION
Specificationsaresubjecttochangewithoutpriornotice.
29
BASIC TROUBLESHOOTING GUIDE
Case3: The Suction Vacuum cap is connected to the Smoke Absorber
TerminalorVacuumcapinsteadoftheWiremeshcap.
SOLUTION:
ChangethecaptotheWiremeshcap.Thisallowsmoreairtopassthroughthe
system. Make sure as well that the vacuum tube of the soldering iron or
desolderinggunisnotconnected.
Case4: TheWiremeshcapisconnectedbutairflowlevelisstilllow.
SOLUTION:
Check the filter pad inside for dirt that can block the air passage. Clean or
replaceifnecessary.
ADDITIONALSOLUTION:Checkforanytanglesinthetubeofthehotair
gunthatcancausetheairblockage.
PROBLEM8:UNITSHOWSUNCONVENTIONALBEHAVIOR
Description:Unitoperateserratically.
SOLUTION1:TrytoswitchOFFthedeviceandswitchONagain.Unplugthe
systemfromthemainpowersourceandpluginagainwhennecessary
SOLUTION2: Restore unit to default factory setting. switch off/on the unit
while holding the hotair temperature down button until the banner finishes
scrolling,theunitwouldreverttoitsdefaultfactorysetting.
OTHERPROBLEMSNOTMENTIONED:
Contactthevendor.
28
BASIC TROUBLESHOOTING GUIDE
PROBLEM6:SOLDERINGIRONTEMPERATUREDISPLAYPANEL
SHOWS“PLUG”CHARACTERS
Case1: The system shows “PLUG” from the soldering iron temperature
displaypanel.
SOLUTION1:Check if the soldering iron connection assembly is properly
connectedandsecuredtothereceptacleonthecontrolpanel.
SOLUTION2:Make sure the soldering iron tip is properly inserted and
securedinsidethehandle.Loosecontactsbetweenthetipandhandlecanalso
causethiserrormessage.
SOLUTION3:See“Soldering Iron Error Messages”onpage21forfurther
details.
PROBLEM7: AIRPRESSURELEVELIS SIGNIFICANTLYLOWNO
MATTERHOWHIGHTHEAIRFLOWLEVELISCALIBRATED
Case 1: Checkthemainsvoltage(ACpowersource).Ifthevoltagelevelfalls
significantly low, about 1520% lower than the standard, there will also be a
noticeabledropintheairpressurelevel.
SOLUTION:
Pleaserefertoyourlocalpowerserviceprovider.
Case 2: The microcontroller might have detected the operating frequency
incorrectly.Theuser willnoticethatairflow levelisweakerwithreferenceto
theairflowgaugecomparedwiththedisplayedvalue.
SOLUTION:
Turnoff theunitandonagaintoletthedeviceredetecttheproperoperating
frequency
5
2703A+Main
HotAirGunand
HotAirGunHolder
DesolderingGun
andHolder
AirNozzles
(1124,1130,1197,1313,1919,1010)
SolderingIronwith
SmokeAbsorber
PowerCord
30150J
HeatResistantPad
939VacuumSuctionPen
G001ICPopper
3017JFilter
Pads（6pcs.）
201242Nozzle
cleaningpin
20125Filter
Spring Desolderingtips
2630BSolderingIronHolder
withSolderWireStand
LF2BTipwith
HeaterCartridge
SuctionVacuumCap
FilterVacuumCap
PACCKAGE INCLUSIONS
2703 A+
6
FUNCTION and FEATURES
●MicroprocessorcontrolledESDsafeequipment.
●3in1repairingsystemcombiningHotAirGun,SolderingIron,and
DesolderingGuninonesophisticatedpackage.
●Advancetechnologyairspreadernozzle
●Digital control and display of hot air temperature, soldering iron
temperature, desoldering gun temperature and air pressure with
touchtypepanelcontrolsforprecisionandeaseofuse.
●The desoldering gun is equipped with air cylinder type vacuum
pumpforstrongersuctionandzerocrossingcircuitthatprevents
electricalsurges.
●Integrated smoke absorber functionality with filter pad to
efficientlyabsorbandfilterharmfulfumes.
●Automatedreflowfunctionwith5segmentprogrammableprofile.
●Uniquely designed compound tip that integrates the ceramic
heatingelementandsensorinjustonecomponent.Replacingtips
isaseasyasslippingitin/outofthecompatible24Vsolderingiron.
●User configurable 1 to 60 minute idletoautosleep mode for
additionaldeviceprotectionandpowersaving.
●Builtin autocooling process that protects the system and its
componentsfromexcessiveheat,prolongingusagelife.
●Largeselectionofairnozzles.
●Compatibilitywithdifferentkindofsolderingtips.
27
BASIC TROUBLESHOOTING GUIDE
PROBLEM1:THEUNITHASNOPOWER
1. CheckiftheunitisswitchedON.
2. Checkthefuse.Replacewiththesametypeiffuseisblown.
3. Checkthepowercordandmakesuretherearenodisconnections.
4. Verifythattheunitisproperlyconnectedtothepowersource.
PROBLEM2:HOTAIRGUNTEMPERATUREDISPLAYISALWAYS
ABOVE500
o
C
Description:Constantdisplayofabove500
o
Ctemperature fromthepanelthen
displaysan“Err1”onthepanelafterafewminutes.
SOLUTION:
Thethermalsensormaybebrokenandneedstobereplaced.
PROBLEM3:HOTAIRGUNACTUALAIRTEMPERATUREISNOT
INCREASING
Description: Actualtemperaturereadingisnotincreasingordecreasingbased
ondesiredlevel.
SOLUTION:
Theheatingelementmaybebrokenorisattheendofitslifeandneedstobe
replaced.
PROBLEM4:THEUNITISVIBRATINGTOOMUCH
SOLUTION: Checkifthe 4 screwsthatholdthe pumpinplaceareproperly
andtightlyconnected. Unplugthe systemfromthemain power sourcebefore
openingthecasetocheckinsidethestation.
PROBLEM5:THEUNITISVERYNOISY
SOLUTION:
Make sure the screaw at the center of the base of the main unit has been
removed. This holdsthepumpin place during transportation and needs to be
removedbeforeusingtheequipment.
26
CARE and MAINTENANCE
Changingnozzle:
●Unscrewthesecuringlockandpullouttheheaterexternalhousingtogether
with the securing lock, Nozzle can now be changed. Resecure nozzle by
tightenthesecuringlockonitsreceptacle.
ChangingFilterpadandFilterSpring:
●Unlockthefilterdockbytogglingthefilterdocklockingmechanism.Thefilter
dock would push out to allow easy extraction of the filter barrel assembly
whichhousesthefilterpad,filterspringandfilterbarrelcap.
After extracting the Filter Barrel
Assemblywecannowtakeoutthe
filter spring or the filter pads for
cleaningorreplacement.
ReassembleFilter Barrelassembly
attach spring filter to the filter
barrel cap and place back to the
desolderinggunbody.
PushtheFilterdockbackinplace
a “click” sound would signify that
thefilterdockisproperlysecured.
Filterdocklocking
mechanism
FilterDock
FilterBarrelAssembly
FilterDock
7
SAFETY PRECAUTIONS
CAUTION:Improperusagecancauseseriousinjurytopersonnel
and/ordamagetoequipment.Foryourownsafety,pleaseobserve
theff.precautions.
●Check each component after opening the package to make sure
everythingisingoodcondition.Ifthereareanysuspecteddamage,
donotusetheitemandreporttheissuetoyourvendor.
●Turn OFF the main power switch and unplug the device when
movingthedevicefromonelocationtoanother.
●Do not strike or subject the main unit to physical shock. Use
carefullytoavoidinjuryanddamagetoanypart.
●Handlewithcare.
Neverdroporsharplyjolttheunit.
Containsdelicatepartsthatmaybreakiftheunitisdropped.
●Make sure the equipment is always grounded. Always connect
powertoagroundedreceptacle.
●Temperaturemayreachashighas480°CwhenswitchedON.
Do not use the device near flammable gases, paper and other
flammablematerials.
Donottouchheatedparts,whichcancausesevereburns.
Donottouchmetallicpartsnearthetip.
●Disconnecttheplugfromthepowersourceifthe unitwillnotbe
usedforalongperiod.
Turnoffpowerduringbreaks,ifpossible.
●Useonlygenuinereplacementparts.
Turnoffpowerandlettheunitcoolbeforereplacingparts.
●Theunitmayproduceasmallamountofsmokeandunusualodor
during initial usage. This is normal and should not yield any
negativeresultwhenreworking.
●Solderingprocessproducessmoke—useonwellventilatedplace.
●Do not alter the unit, specifically the internal circuitry, in any
manner.
8
ASSEMBLY and PREPARATIONS
Figure1.Solderingironstandwithsolderwireholder
A.MainStation
As soon as the equipment has been removed from the package,
REMOVE THE SCREW locatedatthecenterofthebottomofthe
mainunit.Thisscrewholdsthepumpinplaceduringtransportation.
B.SolderingIron
1. InstallthesolderwiretothesolderingironholderasinFigure1.
2. Connect the soldering iron cord assembly to the 6pin output
terminalfoundatthelowermiddleportionofthemainunit.
3. Place the soldering iron to the soldering iron stand as shown
above.
C.SmokeAbsorber
1. Attach the smoke absorbing tube to the suction vacuum cap.
Makesurethecordconnectionsarefreefromtangles.
D.HotAirGun
TheHotAirGunholderwasinstalledonthestationupsidedownfor
packagingpurpose.TosetuptheHotAirGunholder:
1. Loosenthetwoscrewsthatsecuretheholdertothestation.
2. Turntheholderrightsideup.
3. Refastenthetwoscrews.
4. Placethehotairgunontotheholderinpreparationforusage.
E. DesolderingGun
1. Connectthecordofthedesoldering guntothe6pinterminal.
2. Connectthevacuumtubetothesuctionvacuumcap.
3. Place the desoldering gun onto the holder in preparation for
usage.
WARNING: Failure to remove the screw before using the
equipmentcancausedamagetothesystem.
25
CARE and MAINTENANCE
4. Inside the pipe, the quartz glass and heat insulation are installed.
Loosenthecableandtakeouttheheatingelement.
5. Insertnewheatingelementandreconnecttheterminal.
Becarefulnot
torubHeatingElementwire.
6. Reconnectthegroundwireafterreplacingtheelement.
7. Assemblethehandleagain.
SolderingIronErrorMessages
1. Soldering Iron connection assembly is not connected or not
properlyconnectedtothereceptacleonthecontrolpanel.
2. Soldering iron tip is damaged and needs to be replaced. The
devicewilldisplay“PLUG”.
3. Indicating a problem with the contactsof the soldering iron or
thetip.
DeSolderingGun
1. Beforeusagedampenthefilterpadswithalittlebitofwatertoallowefficient
air passage and filter action, redampen pads frequently for maximum
efficiency.
2. Routinely clean SpringFilter, andreplace filter padswhen they are dirty or
clogged.
3. ThesolderpathwaycanbecleanedusingtheprovidedNozzlecleaningpin,use
thecleaningpinwhenpathwayseemsclogged.
DeSolderingGunDisassembledillustration:
Filterbarrel
cap
SpringFilter
FilterBarrel
FilterPads
FilterDock
DesolderingGunBody
Heating
element
Nozzle
Securinglock
Heaterexternal
housing
24
CARE and MAINTENANCE
PartNo. Description
10094 Hotairgunheatingelement
30106S Plastichandleofhotairgun
S009 Hotairguncompletehandle
20962 Hotairgunmetalpipe
B012 SolderingIroncompletehandle
C005 Desolderinggunheatingelement
3072D Plastichandleofdesolderinggun
B1003 Desolderingguncompletehandle
Spare Parts Guide
Blower/VacuumAirTerminalFilters
Filtersshouldbecleanedandreplacedregularlytoavoiddirtwhichcanclogthe
air passage. More importantly, this will also effectively clean the toxic fumes
producedduringsolderingprocess.
SolderingIronTip
Always keep the solderplated section of the tip/nozzle coated with a small
amount of solder. Oxide coating on the tip of the nozzle reduces its heat
conductivity. Coating the tip with a small amount of fresh solder ensures
maximumheatconductivityisobtained.
ReplacingtheSolderingIrontip
1. AlwaysturnOFFmainpowerswitchwhenremovingorinsertingatip.
2. Ifthetipishot,usetheheatresistantpadtopullitout.
3. Insertthenewtipfullyintothehandle.Ifthetipisnotfullyinserted(orif
thetipisdamaged),thedevicewilldisplay“PLUG”.Indicatinga problem
withthecontactsofthesolderingironorthetip.
ReplacingtheheatingelementoftheHotAirGun
The heatingelement is foundin the middle part of the hot airgun. The
normallifeofaheatingelementis1yearundernormaloperatingconditions.
Steps:
1. Loosenthe3screwsthatsecurethehandle.
2. Slideofftheplastictube.
3. Disconnectthegroundwiresleeve.
9
CONTROL PANEL GUIDE
LEGEND:
1—AirflowGauge
2—HotAirGunTemperatureAdjustmentButtons
3—HotAirGunAirflowAdjustmentButtons
4—SolderingIronTemperatureControlButtons
5—DesolderingGunTemperatureControlButtons
6—HotAirGunOutputTerminal
7—SmokeAbsorberTerminalorVacuumCap
8—SolderingIronReceptacle
9— DesolderingGunReceptacle
10—MainPowerSwitch
11—DesolderingGunTemperatureDisplay
12—DesolderingGunFunctionActivationSwitch
13—SolderingIronTemperatureDisplay
14—SolderingIronFunctionSwitch
15—SmokeAbsorberFunctionSwitch
16—HotAirGunAirflowDisplay/AutomateDisplay
17—HotAirGunAutomateFunctionSelector
18—HotAirGunTemperatureDisplay/AutomateDisplay
19—HotAirGunFunctionSwitch
1
2
3
4
6 7 8 9 10
16
aoyue®
REPAIRINGSYSTEM Int2703A+
5
14
17
18 19
13
15
12
11
10
IMPORTANTREMINDERS:
1. Make sure the equipment is placed on a flat stable surface
and all the heatgenerating components placed on their
respectiveholdersorstands.
2. EnsureallfunctionswitchesareOFFpriortoreworking.
3. Ensureallterminalconnectionsareproperlysecured.
IMPORTANT: Please refer to the CONTROL PANEL GUIDE
page for buttons and display panel directory.
OPERATING GUIDELINES
A.INITIALPROCEDURES
1. Plug the device to the main power source using the power cord
providedinthepackage.
2. With all function switches deactivated and all terminal connections
properlysecured,switchONthedevicebyactivatingthemainpower
switch(“10”fromthecontrolpanel).
3. The display panels, will temporarily show the product name “AOYUE
Int2702”andthendisplay“OFF”.Thesystemwillremainatthisstate
untiltheuseractivatesafunction.
B.HOTAIRGUN
1. Followtheinitialproceduresabove,“A.INITIALPROCEDURES”.
2. Activate“HotAirGun”switch(“19”fromthecontrolpanel).
3. Thesystemwillimmediatelystarttoblowairatanairflowrateof50
while rapidly and safely increasing the air temperature to 100°C
(defaultsystemoperatingparameters).Thesevalueswillbereflected
from the Hot Air Gun Air Temperature and Air Pressure display
panels,“18”and“16”fromthecontrolpanel,respectively.Themetal
ball inside the air gauge (“1” from the control panel) will also settle
somewhereinthemiddleofthevisibleareaindicatingthatthesystem
isblowingairatanaverageornormalrate.
23
DIGITAL CALIBRATION
SolderIronDigitalTemperatureCalibrationExample
●Theexternaltemperaturesensordisplays250degrees.
●The set temperature and displayed actual temperature of the
solderingironis300degrees.
●300 — 250 = 50. An additional adjustment of 50 degrees is
required.Uponenteringcalibrationmode,thedisplayshows“010”,
indicatingacalibrationnumberof10isalreadypresent.
●Therefore10+50=60.
●Weadjust from“010”to “060” by pressingtheupbuttonofthe
Soldering Iron Temperature Adjustment button (“4” from the
controlpanel)
●Saveandexitcalibrationmode.
●Theexternaltemperaturesensorwouldnowdisplay298to302.
DesolderingGunDigitalTemperatureCalibrationExample
●Theexternaltemperaturesensordisplays300degrees.
●The set temperature and displayed actual temperature of the
solderingironis350degrees.
●300 — 350 = 50. An additional adjustment of –50 degrees is
required.Uponenteringcalibrationmode,thedisplayshows“010”,
indicatingacalibrationnumberof10isalreadypresent.
●Therefore1050=50.
●Weadjustfrom“010”to“050”bypressingthedownbuttonofthe
Desoldering Gun Temperature Adjustment button (“5” from the
controlpanel)
●Saveandexitcalibrationmode.
●Theexternaltemperaturesensorwouldnowdisplay298to302.
NOTES:
●Calibration will only make the newly calibrated point the most
accurate.Othertemperaturepointsmaybealittleoff.
22
DIGITAL CALIBRATION
I.UtilizingtheDesolderingGunDigitalTemperatureCalibration
1. TurnontheDesolderinggunfunctionswitch.
2. Set to appropriate temperatureyou want to calibrate. Place the
tipofthedesolderinggunonanexternaltemperaturemeter.
3. Thereadingsontheexternaltemperaturesensorshouldbemore
orlessequaltothedisplayedtemperature.
4. Iftherearelargediscrepancyinthetemperaturereadingwecan
recalibrate the temperature setting. First write down the set
temperature of the soldering iron and the actual temperature
readingfromtheexternaltemperaturemeter.
Forexample:
Settemperature=300
externaltemperature=350
5. TurnofftheSolderingIronFunctionswitch(“14”fromthecontrol
panel).EnsurethattheDesolderingGunFunctionswitchisinthe
offposition(“12”fromthecontrolpanel).
6. PressandholdtheUP buttonoftheSolderingIronTemperature
Adjustmentbutton(“4”fromthecontrolpanel).
7. TheDesolderingGunTemperatureDisplay (“14”fromthecontrol
panel).Willswitchtofourzeros“000”indicatingitisnowinthe
desoldering gun temperature calibration mode. Release the UP
buttonoftheSolderingIronTemperatureAdjustmentbutton(“4”
fromthecontrolpanel).
8. Use the Desoldering Gun Temperature Adjustment buttons (“5”
from the control panel) to increaseor decrease the calibration
values.Inourexamplethesettemperatureis300buttheactual
temperature is 350, There is a difference of 50 degrees. Press
theupbuttonuntilwereach“050”.
9. Confirmthechangeby pressingandholdingthe“UP” button of
the SolderingIronTemperatureAdjustmentbutton(“4”fromthe
controlpanel).
11
OPERATING GUIDELINES
4. Adjust the air flow level using the AIR PRESSURE ADJUSTMENT
BUTTONS(“3”fromthecontrolpanel).
5. Adjust the hot air gun air temperature using the HOT AIR GUN
TEMPERATURE ADJUSTMENT BUTTONS (“2” from the control
panel). The prefix of the display for Hot Air Gun Temperature will
change from “C” to “c” indicating that air temperature is being
adjusted. It will return to “C” indicating actual temperature is
displayed.
6. Reworking task can be started 1 minute after the desired hot air
temperature and airflow level are reached, as also indicated from
displaypanel“18”.
7. When reworking is complete, return the Hot Air Gun to its holder
butDONOTimmediatelyturnoffthemainpowerswitch.
8. DeactivatetheHotAirGunActivationbuttonfirstinordertoactivate
theautocoolingprocess.Thesystemwillstarttoblowair(atroom
temperature)atafastratetoreduceheatfromthehotairgunand
bring down the temperature to a reasonable safe level of 90°C.
Duringthistime,theairflow display willalsochange“cool”while
temperatureisgraduallydecreasing.Oncethetemperaturedropsto
approximately90°C thesystemwillhaltanddisplay“OFF”onthe
panel.Itisnowsafetoswitchoffthemainpowerswitch.
9. TurnOFFthemainpowerswitch.
10. Unplugthedevicefromthemainpowersource.
IMPORTANT:Whenadjustingtheairtemperature,itisstrongly
advisedtoinitiallyincreasetheairflowlevelinorderto manage
the system temperature. This is to protect the heating element
insidethehandlefromexcessiveheatandavoidthepossibilityof
subjectingadjacentcomponentstothermalshock.
12
OPERATING GUIDELINES
C.AUTOMATEFUNCTION
The system is equipped with a 5 stage automated hot air rework
profiling system. To access and change the time and temperature
settingsoftheprofilefollowtheguidebelow:
1. Ensurethatthehotairgunfunctionswitchisdeactivated.
2. TheHotAirGunAutomateFunctionSelector(“17”fromthecontrol
panel) allows us to scroll thru the different stages of the profile.
ThestagesusethesymbolsA,b,c,dandE,toindicatestages1to
5respectively.TheAutomateDisplay(“18”formthecontrolpanel)
shows the desired temperature for each stage and the Automate
Display (“16” formthecontrol panel) shows the duration at which
thesettemperatureistobemaintained.
3. NowpresstheHotAirGunAutomateFunctionSelector,thedisplay
willchangeto“###A,”and“###t”.ThesuffixAindicatesthatwe
are now adjusting the desired temperature for stage 1. The suffix
“t”indicatesthetimeinsecondsthedesiredtemperatureis to be
maintained.
4. UsetheHotAirGunTemperatureAdjustmentButtonstoselectthe
desired temperature for this stage. Use the Hot Air Gun Airflow
Adjustment Buttons to select the desired duration. Adjust the
temperature/durationoftheotherstages.SimplypresstheHotAir
Gun Automate Function Selector toscroll to the next stage. Then
usetherespectivekeystoadjusttemperatureandduration.
5. To save the newlyinputted profile into memory, repeatedly press
theHotAirGunAutomateFunctionSelectoruntilthedisplayshows
“SAUE”. Press the up button of the Hot Air Gun Temperature
AdjustmentButtontoconfirmsavingoftheprofile.
21
H.UtilizingtheSolderIronDigitalTemperatureCalibration
By default, the system is properly calibrated but for some cases
when a little adjustment of the soldering iron temperature is required
thefollowingprocedurecanbedone.
1. Turnonthesolderingironfunctionswitch.
2. Settoappropriatetemperatureyouwanttocalibrate.Placethetip
ofthesolderingirononanexternaltemperaturemeter.
3. Thereadingsontheexternaltemperaturesensorshouldbemore
orlessequaltothedisplayedtemperature.
4. Iftherearelargediscrepancyinthetemperaturereadingwecan
recalibrate the temperature setting. First write down the set
temperature of the soldering iron and the actual temperature
readingfromtheexternaltemperaturemeter.Forexample:
settemperature=350
externaltemperature=300
5. TurnofftheSolderingIronFunctionswitch(“14”fromthecontrol
panel).EnsurethattheDesolderingGunFunctionswitchisinthe
offposition(“12”fromthecontrolpanel).
6. Press and hold the UP button of the Desoldering Gun
TemperatureAdjustmentbutton(“5”fromthecontrolpanel).
7. The Soldering Iron TemperatureDisplay (“11” from the control
panel).Willswitchtofourzeros“000”indicatingitisnowinthe
soldering iron calibration mode. Release the UP button of the
DesolderingGunTemperatureAdjustmentbutton
8. UsetheSolderingIronTemperatureAdjustmentbuttons(“4”from
thecontrolpanel)toincreaseordecreasethecalibrationvalues.
In our example the set temperature is 350 but the actual
temperatureis300,Thereisadifferenceof50degrees.Pressthe
upbuttonuntilwereach“050”.
9. Confirm the change by pressing andholding the “UP” button of
the Desoldering Gun Temperature Adjustment button (“5” from
thecontrolpanel).
DIGITAL CALIBRATION
20
AUTO SLEEP FUNCTIONS
ChangingSLEEPTimer(DesolderingGun)
By default, the system’s sleep duration is 0 indicating the sleep
timerisdisabled.Toactivatethesleepfunctionfollowtheprocedures.
1. Turn off the Soldering Iron Function switch (“14” from the
control panel) .Ensure that the Desoldering Gun Function
switchisintheoffposition(“12”fromthecontrolpanel).
2. Press and hold the DOWN button of the Soldering Iron
TemperatureAdjustmentbutton(“4”fromthecontrolpanel).
3. The Desoldering Gun Temperature Display (“14” from the
controlpanel).Willswitchto“000t”indicatingitisnowinthe
desoldering gun sleep timer adjustment mode. Release the
DOWN buttonoftheSolderingIronTemperatureAdjustment
button
4. UsetheDesolderingGunTemperatureAdjustmentbuttons(“5”
from the control panel) to increase or decrease the sleep
duration.Timerisadjustablefrom1to60minutes,avalueof0
indicatesthatthesleeptimerfunctionisturnedoff.
5. Confirmthechangebypressingandholdingthe“UP”buttonof
the Soldering IronTemperature Adjustment button (“4” from
thecontrolpanel).
13
OPERATING GUIDELINES
To start the automated reworking function, Follow the guide
below:
1. Ensurethatthehotairgunfunctionswitchisdeactivated.
2. Press the Hot Air Gun AutomateFunction Selector(“17” from the
controlpanel)untilthedisplayshows“run”.
3. Press the up button of the Hot Air Gun Temperature Adjustment
Buttontoinitiatetheautomatedreworkingfunction.
Uponthestartoftheautomatedreworkingfunctionthehotairgun
wouldslowlyheatupuntilitreachesthesettemperatureofsegmentA.
After the set temperature is reached it would maintain the set
temperature for the duration as set in segment A. The displayed
durationwillstartcountingdownuntilthetimerreaches0afterwhichit
willproceedtothenextsegment,repeatingtheprocessuntilitfinishes
all 5 segments. Upon the end of the fifth segment the cool down
functionwillbeactivatedtoautomaticallycooldownthesystembefore
shuttingoff.
NOTES:
1. HotAirGunTemperatureisadjustablebetween100°and480°C.
2. HotAirGunAirflowRateisadjustablebetween15and100.
3. Thehotairgunisequippedwithatemperaturelimitingfeaturetoonly
allowatemperatureriseof3degreespersecond.Thisisinaccordance
with the industry standard allowable temperature rise time to prevent
damagetosensitivecomponents.
14
OPERATING GUIDELINES
D.SOLDERINGIRON
1. Connect the Soldering Iron connection assembly to the 6pin
receptacle located at the front of the control panel (“9” from the
CONTROLPANELGUIDE).
2. Followtheinitialprocedures(“A.INITIALPROCEDURES”).
3. Connect the vacuum tube to the Smoke Absorber Terminal or
Vacuum Cap (“7” from the control panel). If smoke absorber
functionistobeused.
4. Activate the “SOLDER IRON” Activation switch (“14” from control
panel). This will automatically start to increase the temperature of
thesolderingironto350°C(default).
5. AdjustthesolderingirontemperatureusingtheSOLDER/DESOLDER
TEMPERATUREADJUSTMENTbuttons(“4”fromthecontrolpanel).
6. If smoke absorber function is to be used. Activate the “SMOKE
ABSORBER”Activationswitch(“15”fromthecontrolpanel).
7. Start using the soldering iron as soon as desired temperature is
reached.
8. Whenthetaskisfinished,deactivatetheSMOKEABSORBERswitch.
9. DeactivatetheSOLDERIRONactivationswitch.
10. Allow sufficient time for the soldering iron to cool down before
keepinginasafestorage.
D.DESOLDERINGGUN
1. Connect the Desoldering gun connection assembly to the 6pin
receptacle located at the front of the control panel (“8” from the
CONTROLPANELGUIDE).
2. Followtheinitialprocedures(“A.INITIALPROCEDURES”).
3. Connect the vacuum tube to the Smoke Absorber Terminal or
VacuumCap(“7”fromthecontrolpanel).
19
NOTES:
●Thesleepmodetimerisconfigurablebetween1and60minutes.
●Asleepmodetimervalueof“0”disablesthesleepfunction.
●SleepmodesettingsforHotAirgunissavedintothememoryand
shallremainineffectuntilitisresetornewdataisentered.
G.AutoSleepMode(SolderingIronandDesolderingGun)
The device has a builtin autosleep feature to conserve power
enhance the heater life. The sleep timer can be configured to power
downthesolderingironordesolderinggunafteradefinedtime.When
insleepmodefourdashes“ “willbeshownindicatingthatitis
nowinsleepmode.Toreactivatethesolderingironordesolderinggun
simply push the its function button or its temperature adjustment
button.
ChangingSLEEPTimer(SolderingIron)
By default, the system’s sleep duration is 0 indicating the sleep
timerisdisabled.Toactivatethesleepfunctionfollowtheprocedures.
1. TurnofftheSolderingIronFunctionswitch(“14”fromthecontrol
panel).EnsurethattheDesolderingGunFunctionswitchisinthe
offposition(“12”fromthecontrolpanel).
2. Press and hold the DOWN button of the Desoldering Gun
TemperatureAdjustmentbutton(“5”fromthecontrolpanel).
3. TheSolderingIronTemperatureDisplay (“14” fromthecontrol
panel).Willswitchto “000t”indicatingitisnowinthesoldering
ironsleeptimeradjustmentmode.ReleasetheDOWN buttonof
theDesolderingGunTemperatureAdjustmentbutton
4. UsetheSolderingIronTemperatureAdjustmentbuttons(“4”from
the control panel) to increase or decrease the sleep duration.
Timer is adjustable from 1to 60 minutes, a value of 0 indicates
thatthesleeptimerfunctionisturnedoff.
5. Confirmthechangebypressingandholdingthe“DOWN”button
ofthe DesolderingGunTemperatureAdjustmentbutton(“5”from
thecontrolpanel).
AUTO SLEEP FUNCTIONS
18
AUTO SLEEP FUNCTIONS
F.AutoSleepMode(HotAirGun)
The device has a builtin autosleep mode feature such that if the
HotAirGunsitsonitshandleandremainedidleafteracertainperiodthe
prefixofthedisplayforHotAirGunairtemperaturewillalsochangefrom
“C” to “d”) , the device will switch to sleep mode. This mechanism is
triggeredbyacountdowntimer.Whenthetimerhaselapsed,thesystem
will blow air (at room temperature) at maximum rate in order to bring
downthetemperature.Duringthistime,theHotAirGunairleveldisplay
willchangeto“cool”.Oncethetemperaturedropstoapproximately90°
C,theHotAirGunwillautomaticallystopandshowfourdashes“ “
indicatingthatthesystemisnowinsleepmode.Toreactivatethehotair
gunsimplypresspickupthehotairgunfromitsdock.
ChangingSLEEPModeTimer(HOTAIRGUN)
Bydefault,thesystemhas15minutecountdowntimebeforethehot
air gun goes to sleep mode. This can be altered by the following
procedure.
1. While the hot air gun is on standbymode (“0FF”isdisplayedon
the panels “18” and “16”), Press and hold the UP button of the
HOTAIRGUNAIRFLOWadjustmentbutton(“3”controlpanel).
2. Wait until “015d” is displayed on the Hot Air Gun Temperature
displaypanel,“18”.
3. Releasethebuttonwhen“005d”appears.
4. AdjustthetimeusingtheUPandDOWNbuttonsoftheHOTAIR
GUNTEMPERATUREadjustmentbuttons(“2”controlpanel).
5. Confirmthechangebypressingandholdingthe DOWN buttonof
the HOT AIR GUN AIRFLOW adjustment button. (“3” from control
panelguide)
6. Thesystemwillswitchbacktodisplaying“OFF”indicatingthenew
sleeptimerissavedintothesystem.
15
OPERATING GUIDELINES
4. Activatethe“DESOLDERGUN”Activationswitch(“12”fromcontrol
panel). This will automatically start to increase the temperature of
thedesolderinggunto350°C(default).
5. Adjust the desoldering gun temp. using the DESOLDER
TEMPERATUREADJUSTMENTbuttons(“5”fromthecontrolpanel).
6. Allow the desoldering gun's tip and its barrel to heat up. Tip
temperaturecanbereachedwithin56minutesanditsbarrelwould
obtainoptimumtemperature59minutesafterthetiptemperature
hasbeenreached.Ifuponinitialusesoldergetsstuckattheendof
the barrel, clean the barrel and wait a few more minutes for the
barreltoheatup.
7. Check the tip temperature with an external temperature sensor,
adjust temperature settings higher or lower for the right
temperature.Orrecalibrateatthedesiredtemperaturelevel
8. Ensure that all the solder is melted before triggering the pump.
(Partiallymeltedsolderwillstillbesuckeduphoweveritwouldclog
thebarrel).
9. Upon pressing the pump trigger hold the trigger for 1 to 2
secondslonger,aslargerlumpsofsoldermayneedalongersuction
timetoclearthebarrelandgointothefilter.
10. Cleanthefilteranddampenthespongefrequentlyduringandafter
usagetoallowbettersuctionpower.
11. When the taskis finished, deactivate the DESOLDER GUN function
switch.Allowthedesolderingguntocooldownbeforehandlingfor
storage.
Notes:
●Pleasefollowtheproceduresandtipspresentedaboveformore
efficientusageofthedesolderinggun.
●Industry recommended tip temperature for soldering is 600 to
610F(315to320C)forstandardsoldersand650to700F(340to
370)forunleadedsolders
16
OPERATING GUIDELINES
●Thesolderingironanddesolderinggunoperatingtemperatureis
configurablebetween200°Cand480°C
●Becauseofthedifferenceintheheatingelementandsizeofthe
solderingirontipanddesolderinggun,thesolderingironwillheat
upfasterthanthedesolderinggun.Thisisnormalanddoesnot
haveanyimpactonthesystem’sperformance.
●Therewillbeaslightdropintemperaturedisplayoncethetrigger
ofthedesolderinggunisused.Thisisduetorapidintakeofairin
whichtemperatureissignificantlycoolerthanthedesolderinggun
tip.Whenthesystemdetectsthis,itwillautomaticallyadjustthe
temperaturetocompensateforthetemperaturedifference.
NOTICE: When using the desoldering gun and
soldering iron simultaneously, the smoke absorbing
functionofthesolderingironwillbedeactivated.This
ittogiveprioritytothedesolderinggun.
17
OPERATING GUIDELINES
E.HotAirGunSafetyFeature
Thesystems’hotairgunhasasafetyfeaturetolimitthetemperature
rise to no more than 3 degrees per second. The 3 degrees per second
limit is an industry standard recommendation to minimize component
damageduetoarapidincreaseoftemperature.Thisprotectionfeatureis
activated by default and can be deactivated if desired. Below are the
proceduresonactivation/deactivationofthissafetyfeature:
1. Turn“OFF” systemandensureall functionswitches are in“OFF”
position.
2. Press and hold this two buttons. The Hot Air Gun Automate
FunctionSelector(“17”fromthecontrolpanel)andtheUPbutton
of the DESOLDER GUN TEMPERATURE adjustment button.(“5”
fromthecontrolpanel).
3. With the two buttons held in the pressed position turn
“ON”thesystembyswitchingtheMainPowerSwitch(“10”).
4. Release the buttons when“SAFE OFF ”appearson the Hot Air
Gun Temperature Display/Hot Air Gun Airflow Display . Release
thebuttonswhenthisisdisplayed.
5. The display below the word “SAFE” will indicate whether the
safety feature in “On” or “OFF” by displaying the corresponding
wordontheHotAirGunAirflowDisplay Thesystemwillproceed
tostandbymode.
6. Toswitchthesafetyfeature“On”or“OFF”simplyrepeatsteps1to
5.
7. The Status of the safety feature shall remain in effect until it is
manuallychangedbyfollowingprocedure1to5.
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