Aquila AT01 User manual

MAINTENANCE MANUAL
AQUILA AT01
Aviation by Excellence AG
MAINTENANCE MANUAL
AQUILA Aviation by Excellence AG
Issued: September, 2001
MODEL AQUILA AT01
Doc.-No. MM-AT01-1020-100
This document is protected by copyright. All associated rights, in particular those of translation, reprinting,
reproduction by photo mechanical or similar means and storing in data processing facilities in whole or part are reserved.
AQUILA Aviation by Excellence AG Phon: ++49 33 731 7070
Flugplatz Fax: ++49 33 731 707 - 11
14959 Schönhagen e-mail: [email protected]

MAINTENANCE MANUAL
AQUILA AT01
Aviation by Excellence AG

MAINTENANCE MANUAL
AQUILA AT01
Aviation by Excellence AG
TABLE OF CONTENTS
Cha/Sec/Sub Titel
TABLE OF CONTENTS
INTRODUCTION
LIST OF EFFECTIVE CHAPTERS
04 AIRWORTHINESS LIMITATIONS
04-00-00 Airworthiness Limitations - General
05 TIME LIMITS / MAINTENANCE CHECKS
05-00-00 Time Limits / Maintenance Checks - General
05-00-01 Component Time Limits
05-20-00 Scheduled Maintenance Checks
05-30-00 Daily Inspections
05-50-00 Unscheduled Maintenance Checks
06 DIMENSIONS AND AREAS
06-00-00 Dimensions And Areas - General
06-10-00 Aircraft Dimensions and Areas
06-20-00 Aircraft Zoning
06-30-00 Access/Inspection Plates
07 LIFTING AND SHORING
07-00-00 Lifting and Shoring - General
07-10-00 Jacking
08 LEVELING AND WEIGHING
08-00-00 Leveling and Weighing - General
08-10-00 Weighing
08-20-00 Leveling
09 TOWING AND TAXIING
09-00-00 Towing and Taxiing - General
09-10-00 Towing
09-20-00 Taxiing
10 PARKING, MOORING, STORAGE AND RETURN TO SERVICE
10-00-00 Parking, Mooring, Storage and Return to Service - General
10-10-00 Parking
10-11-00 Storage
10-20-00 Mooring
10-30-00 Return to Service
11 PLACARDS AND MARKINGS
11-00-00 Placards and Markings - General
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MAINTENANCE MANUAL
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Aviation by Excellence AG
TABLE OF CONTENTS (Cont.)
Cha/Sec/Sub Titel
11-20-00 Exterior Placards
11-30-00 Interior Placards
12 SERVICING
12-00-00 Servicing - General
12-10-00 Replenishing - Description
12-11-00 Fuel Servicing
12-12-00 Engine Oil - Servicing
12-13-00 Induction Air Filter - Servicing
12-14-00 Cooling System - Servicing
12-15-00 Brake System - Servicing
12-16-00 Tires - Servicing
12-17-00 Battery - Servicing
12-20-00 Scheduled Servicing - Description
12-21-00 Lubricants - Description
12-22-00 Lubrication - Servicing
12-23-00 Aircraft Exterior - Cleaning and Care
12-24-00 Aircraft Interior - Cleaning and Care
12-30-00 Unscheduled Servicing
20 STANDARD PRACTICES AIRFRAME
20-00-00 Standard Practices Airframe - General
20-10-00 Fastener Identification and Torque Data
20-11-00 Conversion Data
21 VENTILATION AND HEATING
21-00-00 Ventilation and Heating - General
21-20-00 Fresh Air Distribution - Description
21-20-00 Fresh Air Distribution - Maintenance Practices
21-40-00 Heating - Maintenance Practices
23 COMMUNICATIONS
23-00-00 Communications - General
23-10-00 Speech Communication - Description
23-10-00 Speech Communication - Maintenance Practices
23-50-00 Audio Integrating - Maintenance Practices
24 ELECTRICAL POWER
24-00-00 Electrical Power - General
24-00-00 Electrical Power - Troubleshooting
24-20-00 Alternator System - Description
24-20-00 Alternator System - Maintenance Practices
24-30-00 Battery System - Description
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MAINTENANCE MANUAL
AQUILA AT01
Aviation by Excellence AG
TABLE OF CONTENTS (Cont.)
Cha/Sec/Sub Titel
24-30-00 Battery - Maintenance Practices
24-40-00 External Power - Maintenance Practices
24-60-00 Electrical Load Distribution Description
24-61-00 Circuit Breaker - Maintenance Practices
25 EQUIPMENT / FURNISHINGS
25-00-00 Equipment / Furnishings - General
25-10-00 Seats - Maintenance Practices
25-11-00 Restraint Systems - Maintenance Practices
25-21-00 Cabin Interior - Maintenance Practices
25-50-00 Cargo Tie Downs - Maintenance Practices
25-60-00 Emergency - Description
25-60-00 Emergency - Maintenance Practices
25-60-01 Fire Extinguisher - Maintenance Practices
27 FLIGHT CONTROLS
27-00-00 Flight Controls - General
27-10-00 Aileron Control System - Description
27-10-00 Aileron Control System - Maintenance Practices
27-20-00 Rudder Control System - Description
27-20-00 Rudder Control System - Maintenance Practices
27-30-00 Elevator Control System - Description
27-30-00 Elevator Control System - Maintenance Practices
27-31-00 Elevator Trim Control System - Description
27-31-00 Elevator Trim Control System - Maintenance Practices
27-50-00 Flap Control System - Description
27-50-00 Flap Control System - Maintenance Practices
28 FUEL
28-00-00 Fuel - General
28-10-00 Fuel Storage - Description
28-10-00 Fuel Storage - Maintenance Practices
28-20-00 Fuel Distribution - Description
28-20-00 Fuel Distribution - Maintenance Practices
28-40-00 Fuel Indicating - Description
28-40-00 Fuel Indicating - Maintenance Practices
31 INDICATING / RECORDING SYSTEMS
31-00 00 General
31-10-00 Instrument Panel - Maintenance Practices
31-30-00 Recorders - Maintenance Practices
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MAINTENANCE MANUAL
AQUILA AT01
Aviation by Excellence AG
32 LANDING GEAR
32-00-00 Landing Gear - General
32-10-00 Main Gear - Description
32-10-00 Main Gear - Maintenance Practices
32-20-00 Nose Gear - Description
32-20-00 Nose Gear - Maintenance Practices
32-40-00 Wheels and Brakes - Description
32-40-00 Wheels and Brakes - Maintenance Practices
33 LIGHTS
33-00-00 Lights - General
33-40-00 Exterior Lights - Maintenance Practices
34 NAVIGATION
34-00-00 Navigation - General
34-10-00 Pitot / Static System - Description
34-10-00 Pitot / Static System - Maintenance Practices
34-11-00 Stall Warning System - Description
34-11-00 Stall Warning System - Maintenance Practices
34-20-00 Attitude and Direction - Maintenance Practices
34-40-00 Independent Position Determining - Maintenance Practices
34-50-00 Dependent Position Determining - Maintenance Practices
51 STRUCTURES
51-00-00 Structures - General
51-10-00 Fiberglass Laminate Structures - Maintenance Practices
51-20-00 Repair of Fiberglass Laminate Components
52 DOORS
52-00-00 Doors - General
52-10-00 Canopy - Maintenance Practices
53 FUSELAGE
53-00-00 Fuselage - General
53-10-00 Fuselage - Main Frame
53-10-00 fuselage - Maintenance Practices
55 STABILIZERS
55-00-00 Stabilizers - General
55-10-00 Horizontal Stabilizer - Maintenance Practices
55-20-00 Elevator - Maintenance Practices
55-30-00 Vertical Stabilizer - Maintenance Practices
55-40-00 Rudder - Maintenance Practices
TABLE OF CONTENTS (Cont.)
Cha/Sec/Sub Titel
TOC Page 04
Table of Contents
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MAINTENANCE MANUAL
AQUILA AT01
Aviation by Excellence AG
TABLE OF CONTENTS (Cont.)
Cha/Sec/Sub Titel
57 WINGS
57-00-00 Wings - General
57-10-00 Wings- Maintenance Practices
57-50-00 Control Surfaces - Maintenance Practices
61 PROPELLER
61-00-00 Propeller - General
61-00-00 Troubleshooting
61-10-00 Propeller Assembly - Maintenance Practices
61-20-00 Propeller control - Maintenance Practices
71 POWERPLANT
71-00-00 Powerplant - General
71-00-01 Engine Description
71-00-01 Troubleshooting - ROTAX Engines 912S
71-00-01 ROTAX Engines 912S - Maintenance Practices
71-10-00 Cowling - Maintenance Practices
71-20-00 Engine Mount - Maintenance Practices
71-60-00 Air Induction System - Maintenance Practices
74 IGNITION SYSTEM
74-00-00 Ignition System - General
74-10-00 Ignition System - Maintenance Practices
75 COOLING SYSTEM
75-00-00 Cooling System - General
75-10-00 Engine Cooling System - Maintenance Practices
75-10-01 Winterization Kit - Maintenance Practices
76 ENGINE CONTROLS
76-00-00 Engine Controls - General
76-10-00 Engine Controls - Maintenance Practices
77 ENGINE INDICATING
77-00-00 Engine Indicating - General
77-10-00 Power - Maintenance Practices
77-20-00 Temperature - Maintenance Practices
78 EXHAUST
78-00-00 Exhaust - General
78-10-00 Exhaust - Maintenance Practices
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MAINTENANCE MANUAL
AQUILA AT01
Aviation by Excellence AG
TABLE OF CONTENTS (Cont.)
Cha/Sec/Sub Titel
79 OIL
79-00-00 Oil - General
79-10-00 Oil Tank - Maintenance Practices
79-20-00 Oil Cooler - Maintenance Practices
79-30-00 Oil Temperature Measuring System - Maintenance Practices
79-31-00 Oil Pressure Measuring System - Maintenance Practices
80 STARTING
80-00-00 Starting - General
80-10-00 Starter - Maintenance Practices
91 CHARTS AND DIAGRAMS
91-00-00 Charts and Diagrams - General
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MAINTENANCE MANUAL
AQUILA AT01
Aviation by Excellence AG
Revision
Number
Revision
Number
Date of
Revision
Date of
Revision
Date
Inserted
Date
Inserted
By By
RECORD OF REVISIONS
Record of Revisions
1 01.10.01
2 29.10.01
3 05.11.01
4 07.11.01
5 26.11.01
6 01.03.02
7 15.03.02
8 22.03.02
9 14.05.02
10 18.05.02
11 08.07.02
12 26.04.05
13 28.10.05
14 18.01.06
15 30.04.08
16 15.09.09

MAINTENANCE MANUAL
AQUILA AT01
Aviation by Excellence AG

MAINTENANCE MANUAL
AQUILA AT01
Aviation by Excellence AG
LIST OF EFFECTIVE CHAPTERS Page 01
LIST OF EFFECTIVE CHAPTERS
Chapter Title Date*
GENERAL
Introduction
04 Airworthiness Limitations 28
05 Time Limits / Maintenance Checks
06 Dimensions and Areas
07 Lifting & Shoring 27.09.01
08 Leveling and Weighing 27.09.01
09 Towing and Taxiing 01.10.01
10 Parking, Mooring, Storage & Return to Service 3
11 Placards and Markings
12 Servicing
AIRFRAME SYSTEMS
20 Standard Practices Airframe
21 Ventilation and Heating 08.07.02
23 Communications
24 Electrical Power
25 Equipment and Furnishings 15.09.09
27 Flight Controls 01.03.02
28 Fuel 01.03.02
31 Indicating/Recording Systems
32 Landing Gear 15.03.02
33 Lights 18.05.02
34 Navigation
STRUCTURES
51 Structures 22.03.02
53 Fuselage 14.05.02
55 Stabilizers 14.05.02
57 Wings 18.01.06
PROPELLER
61 Propeller
30.04.08
.10.05
15.09.09
26.04.05
0.04.08
30.04.08
26.04.05
26.04.05
30.04.08
26.04.05
30.04.08
30.04.08
52 Doors 30.04.08
26.04.05
List of Chapters
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MAINTENANCE MANUAL
AQUILA AT01
Aviation by Excellence AG
05-TOC Page 01
Maintenance Checks
TABLE OF CONTENTS
Chapter
Section
TIME LIMITS / MAINTENANCE CHECKS - GENERAL ...........................05-00-00 1
Introduction 05-00-00 1
General Description 05-00-00 1
SCHEDULED MAINTENANCE CHECKS....................................................05-20-00 1
General 05-20-00 1
Inspection Time Intervals Chart AQUILA AT01 05-20-00 1
DAILY INSPECTIONS......................................................................................05-30-00 1
General 05-30-00 1
Preflight Inspection 05-30-00 1
After Flights 05-30-00 1
UNSCHEDULED MAINTENANCE CHECKS .............................................05-50-00 1
General 05-50-00 1
Special Inspections 05-50-00 1
Title Subject Page
COMPONENT TIME LIMITS .........................................................................05-00-01 1
General 05-00-01 1
Component Time Limits 05-00-01 1
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MAINTENANCE MANUAL
AQUILA AT01
Aviation by Excellence AG

MAINTENANCE MANUAL
AQUILA AT01
Aviation by Excellence AG
05-00-00 Page 01
Maintenance Checks
TIME LIMITS / MAINTENANCE CHECKS - GENERAL
1.
A. This chapter provides scheduled and unscheduled maintenance checks and inspections for the
AQUILA AT01, recommended by the Type Certificate Holder AQUILA Aviation by Excellence AG
as well as the time limits for service life limited components and parts.
2.
In the following, a brief description and intended purpose of each section of this chapter is given.
A. Section 05-00-00 - Time limits / Maintenance Checks - General. This section provides a general
overview of the content and purpose of this chapter.
B. Section 05-00-01 – Component Time Limits. This section contains the time limits of all service life
limited components and parts and recommended time between overhaul (TBO) for components.
C. Section 05-20-00 - Scheduled Maintenance Checks. This section contains information about
recommended scheduled maintenance and inspections. The recommended maintenance and
Inspection Program for the systems and components of the AQUILA AT01 as well as the relevant
intervals are embodied in a checklist included in this section.
D. Section 05-30-00 - Daily Inspections. In this section the preflight check and the checks after flights
are described.
E. Section 05-50-00 - Unscheduled Maintenance Checks. This section specifies checks, which have to
be conducted after unusual events and incidences such as hard landings.
Introduction
General Description
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MAINTENANCE MANUAL
AQUILA AT01
Aviation by Excellence AG

MAINTENANCE MANUAL
AQUILA AT01
Aviation by Excellence AG
COMPONENT TIME LIMITS
Chapter Component / Part Replacement Time Overhaul
1.
A. Different components and parts of the aircraft are certified for specific service life. When reaching
this time limit, the respective item must be replaced or overhauled.
For monitoring the permissible service life the installation or removal of each item must be
recorded in the aircraft logbook.
2.
A. Under specific circumstances the replacement or overhaul of components may be required before
attaining the time limits as listed below.
B. Replacement time limits,
:
25 Restraint Assy 12 years no
Pilot / Co-Pilot
32 Rubber Elements 5 years no
of the Elastomer
Spring Package at
the Nose Gear
32 Flexible Hoses 10 years no
of the Aircraft
Brake System
71 Engine Shock 1500 h or
Mounts whichever comes no
first.
General
Component Time Limits
mandated by the type certificate holder
AQUILA Aviation by Excellence AG
12 years,
05-00-01 Page 01
Maintenance Checks
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MAINTENANCE MANUAL
AQUILA AT01
Aviation by Excellence AG
C. Vendor Established Component Time Limits
25 ELT Battery Note 1 no
25 Fire Extinguisher 10 years Note 4
Air Total
25 Fire Extinguisher 12 years no
H3R
61 Propeller 2000 h or 72 months Note 2
MTV-21-A/175-05 from installation,
whichever comes
first.
61 Propeller Governor 1500 h or 12 years, With Engine
Woodward whichever comes
first.
61 Propeller Governor 2000 h or 72 months, Note 2
P-410-13 whichever comes
first.
61 Propeller Governor 2000 h or 72 months, Note 2
P-850-12 whichever comes
first.
71 Engine ROTAX 912S 1500 h or 12 years, Note 3
whichever comes
first.
71 ROTAX Mechanical 5 years no
Fuel Pump
71 ROTAX Flexible Fuel 5 years no
Lines
71 ROTAX Rubber Parts 5 years no
of Carburetors
71 Rubber Hoses of 5 years no
Engine Cooling
Note 1: Refer to manufacturers instructions for battery replacement time limits.
Chapter Component / Part Replacement Time Overhaul
the
System
NOTES:
05-00-01 Page 02
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MAINTENANCE MANUAL
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Aviation by Excellence AG
05-00-01 Page 03
15.09.09
Note 2: Refer to latest issue of the mt-propeller Service Bulletin No. 1.-( ), and to the mt-
propeller E-124 Operation and Installation Manual.
Note 3: Refer to latest issues of ROTAX Aircraft Engines TBO Service Information (SI), of
corresponding Service Bulletins, and to the ROTAX Aircraft Engines Maintenance
Manual for ROTAX Engine Type 912 Serie.
Note 4: Refer to manufacturers instruction for overhauling.

MAINTENANCE MANUAL
AQUILA AT01
Aviation by Excellence AG