Aquila AT01-100A User manual

MAINTENANCE MANUAL
AQUILA AT01-100
A
MAINTENANCE MANUAL
Issued: April, 2013
AQUILA AT01-100A (A211)
AQUILA AT01-100B (A211G)
AQUILA AT01-100C (A211GX)
Doc.-No. MM-AT01-1020-110
This document is protected by copyright. All associated rights, in particular those of translation, reprinting, reproduction
by photo mechanical or similar means and storing in data processing facilities in whole or part are reserved.
The technical content of this document is approved under the authority of DOA ref. EASA.21J.025.
AQUILA Aviation GmbH Phone:++49 33 731 707 - 0
Flugplatz Fax: ++49 33 731 707 - 11
14959 Schönhagen e-mail: [email protected]
AQUILA Aviation GmbH

MAINTENANCE MANUAL
AQUILA AT01-100
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MAINTENANCE MANUAL
AQUILA AT01-100
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TABLE OF CONTENTS
Cha/Sec/Sub Title Pages
TABLE OF CONTENTS 1-6
INTRODUCTION 1-8
LIST OF EFFECTIVE CHAPTERS 1-2
04 AIRWORTHINESS LIMITATIONS
04-00-00 Airworthiness Limitations - General 1-2
05 TIME LIMITS / MAINTENANCE CHECKS
05-00-00 Time Limits / Maintenance Checks - General 1
05-10-00 Component Time Limits 1-3
05-20-00 Scheduled Maintenance Checks 1-15
05-30-00 Daily Inspections 1
05-50-00 Unscheduled Maintenance Checks 1-2
06 DIMENSIONS AND AREAS
06-00-00 Dimensions and Areas - General 1
06-10-00 Aircraft Dimensions and Areas 1-3
06-20-00 Aircraft Zoning 1-2
06-30-00 Access/Inspection Plates 1-2
07 LIFTING AND SHORING
07-00-00 Lifting and Shoring - General 1
07-10-00 Jacking 201-202
08 LEVELING AND WEIGHING
08-00-00 Leveling and Weighing - General 1
08-10-00 Weighing 201-203
08-20-00 Leveling 201-202
09 TOWING AND TAXIING
09-00-00 Towing and Taxiing - General 1
09-10-00 Towing 201
09-20-00 Taxiing 201
10 PARKING, MOORING, STORAGE AND RETURN TO SERVICE
10-00-00 Parking, Mooring, Storage and Return to Service - General 1
10-10-00 Parking 201
10-11-00 Storage 201
10-20-00 Mooring 201
10-30-00 Return to Service 201
10-40-00 Transport 201-202
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TABLE OF CONTENTS (Cont.)
Cha/Sec/Sub Title Pages
11 PLACARDS AND MARKINGS
11-00-00 Placards and Markings - General 1
11-20-00 Exterior Placards and Markings 201-206
11-30-00 Interior Placards and Markings 201-208
12 SERVICING
12-00-00 Servicing - General 1
12-10-00 Replenishing - Description 1-2
12-11-00 Fuel - Servicing 301-302
12-12-00 Engine Oil - Servicing 301-302
12-13-00 Induction Air Filter - Servicing 301
12-14-00 Cooling System - Servicing 301-302
12-15-00 Brake System - Servicing 301
12-16-00 Tires - Servicing 301
12-17-00 Battery - Servicing 301
12-20-00 Scheduled Servicing - Description 1
12-21-00 Lubricants - Description 1-2
12-22-00 Lubrication - Servicing 301-303
12-23-00 Aircraft Exterior - Cleaning and Care 701-704
12-24-00 Aircraft Interior - Cleaning and Care 701-702
12-30-00 Unscheduled Servicing 301
20 STANDARD PRACTICES AIRFRAME
20-00-00 Standard Practices Airframe - General 1
20-10-00 Fastener Identification and Torque Data 1-4
20-11-00 Conversion Data 1-3
21 VENTILATION AND HEATING
21-00-00 Ventilation and Heating - General 1
21-20-00 Fresh Air Distribution - Maintenance 201-203
21-40-00 Heating - Maintenance 201
23 COMMUNICATIONS
23-00-00 Communications - General 1
23-10-00 Speech Communications - Description 1-2/2
23-10-00 Speech Communications - Maintenance 201-202/202
23-50-00 Audio Integrating - Maintenance 201-202/202
24 ELECTRICAL POWER
24-00-00 Electrical Power - General 1
24-00-00 Electrical Power - Troubleshooting 101-102
24-20-00 Alternator System - Description 1-2
24-20-00 Alternator System - Maintenance 201-204
24-30-00 Battery System - Description 1-2
1)
1)
1)
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Cha/Sec/Sub Title Pages
24-30-00 Battery - Maintenance 201
24-40-00 External Power - Maintenance 201-203
24-60-00 Electrical Load Distribution - Description 1
24-61-00 Circuit Breaker - Maintenance 201-202
24-97-00 Electrical System Wiring - Maintenance 201
25 EQUIPMENT / FURNISHINGS
25-00-00 Equipment / Furnishings - General 1
25-10-00 Seats - Maintenance 201-203
25-11-00 Restraint System - Maintenance 201
25-12-00 Cabin Interior - Maintenance 201-203
25-50-00 Cargo Tie Downs - Maintenance 201
25-60-00 Emergency Equipment - Description 1-2
25-62-00 Emergency Locater Transmitter - Maintenance 201-202
25-66-00 Fire Extinguisher - Maintenance 201/202
27 FLIGHT CONTROLS
27-00-00 Flight Controls - General 1
27-10-00 Aileron Control System - Description 1-2
27-10-00 Aileron Control System - Maintenance 201-207
27-20-00 Rudder Control System - Description 1-2
27-20-00 Rudder Control System - Maintenance 201-205
27-30-00 Elevator Control System - Description 1-2
27-30-00 Elevator Control System - Maintenance Practices 201-205
27-31-00 Elevator Trim Control System - Description 1-2
27-31-00 Elevator Trim Control System - Maintenance 201-202
27-50-00 Flap Control System - Description 1-2
27-50-00 Flap Control System - Maintenance 201-205
28 FUEL
28-00-00 Fuel - General 1-2
28-10-00 Fuel Storage - Maintenance 201
28-20-00 Fuel Distribution - Maintenance 201-206
28-41-00 Fuel Quantity Indication - Maintenance 201-203/203
31 INDICATING / RECORDING SYSTEMS
31-00 00 Indicating / Recording Systems - General 1-2/2/2
31-10-00 Instrument Panel - Maintenance 201-202
32 LANDING GEAR
32-00-00 Landing Gear - General 1
32-10-00 Main Landing Gear - Description 1
32-10-00 Main Landing Gear - Maintenance 201-202
1)
1)
1)
28-44-00 Fuel Pressure Indication - Maintenance 201
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32-20-00 Nose Landing Gear - Description 1
32-20-00 Nose Landing Gear - Maintenance 201-203
32-40-00 Wheels and Brakes - Description 1/1
32-40-00 Wheels and Brakes - Maintenance 201-221/208
33 LIGHTS
33-00-00 Lights - General 1
33-10-00 Interior Lights - Maintenance 201-202
33-40-00 Exterior Lights - Maintenance 201-202
34 NAVIGATION
34-00-00 Navigation - General 1
34-11-00 Pitot / Static System - Description 1-2
34-11-00 Pitot / Static System - Maintenance 201-204
34-18-00 Stall Warning System - Description 1
34-18-00 Stall Warning System - Maintenance 201
34-20-00 Attitude and Direction - Maintenance 201-203
34-25-00 Integrated Flight System -
34-40-00 Independent Position Determining - Maintenance 201-201/204
34-50-00 Dependent Position Determining - Maintenance 201-203
51 STRUCTURES
51-00-00 Structures - General 1-2
51-10-00 Composite Damage Investigation 201-203
51-20-00 Composite Repair 201-223
52 DOORS
52-00-00 Doors - General 1
52-10-00 Canopy - Maintenance 201-204
52-30-00 Baggage Door - Maintenance 201
53 FUSELAGE
53-00-00 Fuselage - General 1
53-10-00 Fuselage Main Frame - Description 1-4
53-10-00 Fuselage Main Frame - Maintenance 201
55 STABILIZERS
55-00-00 Stabilizers - General 1
55-10-00 Horizontal Stabilizer - Maintenance 201
55-20-00 Elevator - Maintenance 201-203
55-30-00 Vertical Stabilizer - Maintenance 201
55-40-00 Rudder - Maintenance 201-202
1)
1)
1)
1)
Maintenance 201-204/205
53-20-00 Auxiliary Structure - Description 1
TABLE OF CONTENTS (Cont.)
Cha/Sec/Sub Title Pages
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TABLE OF CONTENTS (Cont.)
Cha/Sec/Sub Title Pages
56 WINDOWS
56-00-00 Windows - General 1
56-10-00 Flight Compartment Windows - Maintenance 201-203
57 WINGS
57-00-00 Wings - General 1
57-00-00 Wings - Maintenance 201-205
57-50-00 Control Surfaces - Maintenance 201-207
61 PROPELLER
61-00-00 Propeller - General 1
61-00-00 Propeller - Troubleshooting 101-103
61-10-00 Propeller Assembly - Maintenance 201-204
61-20-00 Propeller Control - Maintenance 201-204
71 POWER PLANT
71-00-00 Power Plant - General 1-2
71-00-00 Power Plant - Troubleshooting 101-104
71-00-00 Power Plant - Maintenance 201-203
71-10-00 Cowling - Maintenance 201-202
71-20-00 Engine Mount - Maintenance 201-202
71-60-00 Air Induction System - Maintenance 201
74 IGNITION SYSTEM
74-00-00 Ignition System - General 1-2
74-00-00 Ignition System - Maintenance 201-203
75 COOLING SYSTEM
75-00-00 Cooling System - General 1-2
75-00-00 Cooling System - Maintenance 201-202
76 ENGINE CONTROLS
76-00-00 Engine Controls - General 1
76-00-00 Engine Controls - Maintenance 201-205
77 ENGINE INDICATING
77-00-00 Engine Indicating - General 1
77-10-00 Power Indication - Maintenance 201/201
77-20-00 Temperature Indication - Maintenance 201-202/202
77-40-00 Engine Monitoring System - Maintenance 201-202
78 EXHAUST
78-00-00 Exhaust System - General 1
78-00-00 Exhaust System - Maintenance 201-202
1)
1)
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TABLE OF CONTENTS (Cont.)
Cha/Sec/Sub Title Pages
79 OIL
79-00-00 Oil - General 1-2
79-10-00 Oil Tank - Maintenance 201-202
79-20-00 Oil Cooler - Maintenance 201-202
79-31-00 Oil Pressure Indication - Maintenance 201/201
79-33-00 Oil Temperature Indication - Maintenance 201/201
80 STARTING
80-00-00 Starting - General 1
80-11-00 Starter - Maintenance 201
91 CHARTS AND DIAGRAMS
91-00-00 Charts and Diagrams - General 1-40
1)
1)
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Revision
Number
Revision
Number
Date of
Revision
Date of
Revision
Date
Inserted
Date
Inserted
By By
RECORD OF REVISIONS
Record of Revisions
A.01 30.04.13
A.02 26.08.13
A.03 24.10.13
A.04 02.03.15
A.05 20.08.15
A.06 29.02.16

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Temp. Revision
Number
Page Date of
Revision By By
Date
Removed
RECORD OF TEMPORARY REVISIONS
Record of Temp. Revisions
01 05-10-00 p.1 & 3 11.06.14 20.08.15
02 05-20-00 p.7 14.08.14 20.08.15
76-00-00 p.203
& 204

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Revision
Number
Revision
Number
Date of
Revision
Date of
Revision
HIGHLIGHTS OF REVISIONS
Highlights of Revisions
Reason for Revision Reason for Revision
A.01 30.04.13 Initial issue.
A.02 26.08.13 SB-AT01-027
A.03 24.10.13 FAA validation
(airworthiness limitations,
wire routing diagrams);
lubrication revised;
standard torque ROTAX
engine mount revised
A.04 02.03.15 Life time limit,
6000 hour inspection
A.05 20.08.15 Fuel quantity indicating
system calibration
procedures added;
TBO’s and maintenance
checklist revised;
Temporary revisons 1
& 2 incorporated
A.06 29.02.16 Control surface ply
lay-up added; repair
procedures revised

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MAINTENANCE MANUAL
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INTRODUCTION
Introduction
Table 1 - List of Technical Publications
30.04.13
INTRODUCTION
1.
This maintenance manual provides to necessary for the
maintenance of the aircraft. It contains detailed descriptions of the systems, troubleshooting and
maintenance practices. This handbook only contains maintenance practices to be carried out on the
aircraft, e.g. removal and installation of components.
Maintenance, repairs and inspections must be accomplished in accordance with the instructions given
in this maintenance manual (MM).
2.
A. Use the MM in conjunction with the latest revisions of the technical publications listed in table 1.
Due to the multiplicity of equipment coming onto the market the following list may be
incomplete. If there is no information given on a certain component, use the
documentation provided by the manufacturer of this component.
General
List of Technical Publications
NOTE:
maintenance personnel all information
Page 1
1. Airplane Flight Manual FM-AT01-1010-101/102/103 AQUILA Aviation GmbH
AQUILA AT01-100A/B/C
2. Maintenance Manual (Line Maintenance) MML-912 BRP-Powertrain GmbH & Co KG
ROTAX Engine Type 912 Series 899191
3. Maintenance Manual (Heavy Maintenance) MMH-912 BRP-Powertrain GmbH & Co KG
ROTAX Engine Types 912 and 914 Series 899603
4. Operator’s Manual OM-912 BRP-Powertrain GmbH & Co KG
ROTAX Engine Type 912 Series 899649
5. Illustrated Parts Catalog IPC-912 BRP-Powertrain GmbH & Co KG
ROTAX Engine Type 912 Series 899471
6. Operation & Installation Manual E-124 mt-Propeller Entwicklung GmbH
Hydraulically Controlled Variable Pitch Prop.
7. Operation & Installation Manual E-124 mt-Propeller Entwicklung GmbH
Hydraulically Controlled Variable Pitch Prop.
8. Operation & Installation Manual E-1048 mt-Propeller Entwicklung GmbH
Hydraulically Constant Speed Governor
P-8()()-()
9. Maintenance Manual MM-ETSO-002 Beringer Aero
5.00-5” Wheels and Brakes
No. Title Manual No. / Part No. Supplier

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INTRODUCTION Page 2
Introduction
30.04.13
Table 1 - List of Technical Publications (Cont.)
No. Title Manual No. / Part No. Supplier
10. Maintenance Manual AWBCMM0001 Parker Hannifin Corp.
Cleveland Wheels and Brakes
11. G500 AML STC Installation Manual 190-01102-06 Garmin International Inc.
12. Instructions for Continued Airworthiness 190-01102-00 Garmin International Inc.
G500 PFD/MFD System
13. Installation Manual 900-00003-001 Aspen Avionics Inc.
EFD1000 and EFD500 Software Version 2.x
14. Instructions for Continued Airworthiness 900-00012-001 Aspen Avionics Inc.
EFD1000 and EFD500
15. Installation Manual 190-00149-001 Garmin International Inc.
GMA 340 Audio Panel
16. Installation Manual 190-01134-011 Garmin International Inc.
GMA 350/350H
17. Installation Manual 190-00420-004 Garmin International Inc.
GTX 328 Transponder
18. Installation Manual 190-00207-002 Garmin International Inc.
GTX 330 Transponder
19. Installation Manual 190-00140-002 Garmin International Inc.
400 Series
20. Installation Manual 190-01007 Garmin International Inc.
GTN 6xx/7xx AML STC
21. Installation Manual 500-301 Stauff Systec GmbH
Flymap L
22. Installation Manual 560-0404 Garmin AT Inc.
Apollo Model SL30 NAV/COMM
23. Installation Manual 560-0956 Garmin AT Inc.
Apollo Model SL40 VHF COMM
24. Installation Manual / Operation Manual DOC 08038 Kannad Aviation Enquiries
Kannad 406 AF Compact Ref. 0145599 Orolia SAS
25. Installation Manual 01.0200.11E Garrecht Avionik GmbH
VT-01 Transponder
26. Installation Manual 02.0200.11E Garrecht Avionik GmbH
VT-02 Transponder
27. Operating Instructions OI 06031301 Electronics International Inc.
Glass Panel Engine Monitor MVP-50P-AQ

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Introduction
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3.
The MM has been prepared in accordance with the Air Transport Association (ATA) specification
number 100 for manufacturer’s technical data.
A. Classification of Subject Matter
The MM is divided into 5 major sections. Each of these sections is sub-divided into chapters.
A table of contents is provided at the beginning of each MM chapter.
(1) General Ch. 05 - 12
(2) Airframe Systems Ch. 20 - 37
(3) Structures Ch. 51 - 57
(4) Propeller Ch. 61
(5) Power Plant Ch. 71 - 80
Each chapter is identified by a separator sheet with the chapter number and the title.
B. Page Numbering System
(1) The page numbering system consists of three-element numbers separated by dashes.
The first element identifies a system:
e.g. 27 Flight Controls (a chapter)
The second element identifis a subsystem in the system:
e.g. 27-30 Elevator (a section)
If the system comprises several subsystems, further sections are added:
e.g. 27 - 31 Elevator Trim Control (a further section)
The last number permits the identification of the individual units in a system or subsystem.
However, this number is only used when detailed description of such individual units is
required.
Example
27 - 10 - 00
Chapter/ Section/ Subject/
System Subsystem Unit
(here Flight- (here
Controls) Ailerons)
Structure of the Maintenance Manual
:
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INTRODUCTION
Introduction

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INTRODUCTION
Introduction
(2) When the chapter/system element number is followed by zeros in the section/subsystem and
subject/unit element number (28-00-00), the information is applicable to the entire system.
(3) When the section/subsystem element number is followed by zeros in the subject/unit element
number (28-20-00), the information is applicable to subsystem within the system.
(4) The subject/unit element number is used to identify information applicable to units within
the subsystems.
This breakdown of the chapters provides a good overview and facilitates the exchange of
revised pages. Since most of the systems are relatively simple, the third element is used only
in the more complex systems, i.e. if it appears necessary to describe a unit or device in greater
detail.
(5) All maintenance data given in the MM is divided into specific types of information.
This facilitates work with the manual. For this purpose, page number blocks are reserved
depending on type of information.
Page 1 - 99 Description and Operation
Page 101 - 199 Troubleshooting
Page 201 - 299 Maintenance Practices
Page 301 - 399 Servicing
Page 401 - 499 Removal/Installation
Page 501 - 599 Adjustment/Test
Page 601 - 699 Inspection/Check
Page 701 - 799 Cleaning/Painting
Page 801 - 899 Repairs
Example page number:
Page 301 First page with service instructions
12 - 17 - 00
15.11.04 Publication date
Servicing Battery
(6) Figures are numbered consecutively within each topic.
Example: Fig. 201 1. Illustration for maintenance
Fig. 202 2. Illustration for maintenance etc.
C. Page Order
(1) In the front of the manual:
Title
Table of Contents
Record of Revisions
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INTRODUCTION Page 6
Introduction
Meter
Common
Meter
Plus
PSI Desired
Value (VDC)
Unit under
test
Pin 2 (blk) Pin 4 (red) 0 4.95 to 5.0 3010016,17,18
Pin 2 (blk) Pin 1 (wht) 0 1.70 to 2.10 3010016,17,18
Pin 2 (bik) Pin 3 (grn) 0 1.70 to 2.10 3010016,17,18
Pin 3 (grn) Pin 1 (wht) 0 -0.003 to +0.003 3010016,17,18
Pin 3 (grn) Pin 1 (wht) 10 0.031 to +0.034 3010016
Pin 3 (grn) Pin 1 (wht) 30 0.028 to +0.032 3010017
Pin 3 (grn) Pin 1 (wht) 60 0.028 to +0.032 3010018
77-40-00 Page 101
13.07.01
EFFECTIVITY
Aircraft equipped with VM 1000 Engine Management
System
effectivity block
Effectivity Block
Figure 1
Record of Temporary Revisions
Highlights of Revisions
Introduction
List of Effective Chapters
(2) Each chapter begins with:
Title
Table of Contents
D. Figures
The figures within the sections of a chapter are numbered in accordance with the appropriate
page number block. Numbering begins with one (1) and is continuous.
4.
A. To obtain information about a specific system, refer to the list of effective chapters in the front of
the manual to find the corresponding chapter number.
In the table of contents of the respective chapter, one then finds more detailed information about
the arrangement of material.
Using the Maintenance Manual
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