Aquila AT01 User manual

MAINTENANCE MANUAL
AQUILA AT01
A
MAINTENANCE MANUAL
Issued: September, 2001
AQUILA AT01 (A210)
Doc.-No. MM-AT01-1020-100
This document is protected by copyright. All associated rights, in particular those of translation, reprinting, reproduction
by photo mechanical or similar means and storing in data processing facilities in whole or part are reserved.
The technical content of this document is approved under the authority of DOA ref. EASA.21J.025.
AQUILA Aviation GmbH Phone:++49 33 731 707 - 0
Flugplatz Fax: ++49 33 731 707 - 11
14959 Schönhagen e-mail: [email protected]
AQUILA Aviation GmbH

MAINTENANCE MANUAL
AQUILA AT01
A

MAINTENANCE MANUAL
AQUILA AT01
AMAINTENANCE MANUAL
AQUILA AT01
A
TEMPORARY REVISION 4
This Temporary Revision 4 contains an update to the Aquila AT01 Maintenance Manual relating to a new
cooling system / coolant introduced with SB-AT01-029.
It is valid in conjunction with the latest revision of the Aquila AT01 Maintenance Manual until the next
revision of the affected chapters.
The information contained herein either supplement or, in the case of conflict, override those in the Aquila
AT01 Maintenance Manual.
The technical information contained in this document has been approved under the authority of DOA No.
EASA.21J.025.
MM-AT01-1020-100 12-14-00 12-14-00 pages 301 & 302
75-10-00 75-10-00 page 201
79-20-00 79-20-00 page 201
- Print this document on yellow paper.
- Insert this cover page as the first page of the Aquila AT01 Maintenance Manual.
- Insert the other pages of this Temporary Revision in front of the corresponding pages of the Aquila
AT01 Maintenance Manual.
Doc. No. Chapter Affected Pages
Instruction
Temporary Revision 3
TEMPORARY REVISION 4
14.08.14
Cover Page
4

MAINTENANCE MANUAL
AQUILA AT01
A
12-14-00 Page 301
COOLING SYSTEM - SERVICING
1.
A. The cooling system of the ROTAX 912 is designed for liquid cooling of the cylinder heads and ram
air cooling of the cylinders. The cooling system of the cylinder heads is a closed circuit with an
expansion tank. For a more detailed description and related maintenance procedures of the
cooling system, refer to 75-20-00.
B. Coolant
There are two different cooling systems possible on the AQUILA AT01 each requiring a different
coolant. The standard cooling system of the AQUILA AT01 (combined water / oil radiator) must
only be operated with waterless coolant based on propylene glycol. If SB-AT01-029 has been
carried out (installation of the AT01-100 cooling system with separate water and oil radiators) only
conventional coolant based on ethylene glycol with 50% water content must be used.
(1) Waterless coolant based on propylene glycol such as EVANS Aero Cool 180
This type of coolant must be used on the standard AQUILA AT01 cooling system
with a combined water / oil radiator.
WATER OR COOLANT CONTAINING WATER MUST NEVER BE ADDED TO
THE COOLING SYSTEM! THE MAX. WATER CONTENT MUST NOT EXCEED
3,6%; IT CAN BE TESTED USING A BRIX REFRACTOMETER. ANY WATER
PRESENT IN THE COOLING SYSTEM IS SEPARATED OUT AS VAPOR. THIS
CAN CAUSE THE COOLING SYSTEM TO FAIL DUE TO INSUFFICIENT
COOLANT QUANTITY.
USE COOLANT IN ACCORDANCE WITH MANUFACTURER S
INSTRUCTIONS.
General
CAUTION:
WARNING:
NOTE:
NOTE:
NEVER OPEN PRESSURE CAP OR RADIATOR CAP WHEN THE COOLING SYSTEM
IS HOT. FOR SAFETY REASONS, COVER CAP WITH A CLOTH AND OPEN
SLOWLY. SUDDEN OPENING OF THE CAP COULD PROVOKE THE EXIT OF
BOILING COOLANT AND RESULT IN SEVERE SCALDING.
Refer to the ROTAX Service Instruction SI-912-016, latest revision, for further information on
suitable coolants. The maximum coolant quantity is 2,5 liters (2.6 U.S. quarts).
'
If EVANS Aero Cool 180 is not available locally for servicing the cooling system, a
conventional coolant based on pure 100% ethylene glycol can be used
temporarily. However, the coolant must be replaced again with EVANS Aero
Cool 180 within the next 15 days. Only add 100% pure ethylene glycol!
(2) Conventional coolant based on ethylene glycol such as BASF Glysantin Protect Plus / G48
50% antifreeze concentrate with additives against corrosion and 50 % pure water, or use of an
equivalent premixed coolant. The coolant must be renewed every two years.
Servicing
T
emporary Revision 4, 27.04.15

MAINTENANCE MANUAL
AQUILA AT01
A
TABLE OF CONTENTS
Cha/Sec/Sub Title Pages
TABLE OF CONTENTS 1-6
INTRODUCTION 1-8
LIST OF EFFECTIVE CHAPTERS 1-2
04 AIRWORTHINESS LIMITATIONS
04-00-00 Airworthiness Limitations - General 1-2
05 TIME LIMITS / MAINTENANCE CHECKS
05-00-00 Time Limits / Maintenance Checks - General 1
05-10-00 Component Time Limits 1-3
05-20-00 Scheduled Maintenance Checks 1-15
05-30-00 Daily Inspections 1
05-50-00 Unscheduled Maintenance Checks 1-2
06 DIMENSIONS AND AREAS
06-00-00 Dimensions and Areas - General 1
06-10-00 Aircraft Dimensions and Areas 1-3
06-20-00 Aircraft Zoning 1-2
06-30-00 Access/Inspection Plates 1-2
07 LIFTING AND SHORING
07-00-00 Lifting and Shoring - General 1
07-10-00 Jacking 201-202
08 LEVELING AND WEIGHING
08-00-00 Leveling and Weighing - General 1
08-10-00 Weighing 201-203
08-20-00 Leveling 201-202
09 TOWING AND TAXIING
09-00-00 Towing and Taxiing - General 1
09-10-00 Towing 201-202
09-20-00 Taxiing 201
10 PARKING, MOORING, STORAGE AND RETURN TO SERVICE
10-00-00 Parking, Mooring, Storage and Return to Service - General 1
10-10-00 Parking 201
10-11-00 Storage 201-202
10-20-00 Mooring 201
10-30-00 Return to Service 201
TOC Page 1
Table of Contents
29.02.16

MAINTENANCE MANUAL
AQUILA AT01
A
TABLE OF CONTENTS (Cont.)
Cha/Sec/Sub Title Pages
11 PLACARDS AND MARKINGS
11-00-00 Placards and Markings - General 1
11-20-00 Exterior Placards and Markings 201-206
11-30-00 Interior Placards and Markings 201-208
12 SERVICING
12-00-00 Servicing - General 1
12-10-00 Replenishing - Description 1-2
12-11-00 Fuel - Servicing 301-302
12-12-00 Engine Oil - Servicing 301-302
12-13-00 Induction Air Filter - Servicing 301
12-14-00 Cooling System - Servicing 301-302
12-15-00 Brake System - Servicing 301
12-16-00 Tires - Servicing 301
12-17-00 Battery - Servicing 301
12-20-00 Scheduled Servicing - Description 1
12-21-00 Lubricants - Description 1-2
12-22-00 Lubrication - Servicing 301-303
12-23-00 Aircraft Exterior - Cleaning and Care 701-704
12-24-00 Aircraft Interior - Cleaning and Care 701-702
12-30-00 Unscheduled Servicing 301
20 STANDARD PRACTICES AIRFRAME
20-00-00 Standard Practices Airframe - General 1
20-10-00 Fastener Identification and Torque Data 1-4
20-11-00 Conversion Data 1-3
21 VENTILATION AND HEATING
21-00-00 Ventilation and Heating - General 1
21-20-00 Fresh Air Distribution - Description 1
21-20-00 Fresh Air Distribution - Maintenance 201
21-40-00 Heating - Maintenance 201
23 COMMUNICATIONS
23-00-00 Communications - General 1
23-10-00 Speech Communication - Description 1-2/2/2
23-10-00 Speech Communication - Maintenance 201-202/202/202
23-50-00 Audio Integrating - Maintenance 201-202/202
24 ELECTRICAL POWER
24-00-00 Electrical Power - General 1
24-00-00 Electrical Power - Troubleshooting 101-102
24-20-00 Alternator System - Description 1-2
24-20-00 Alternator System - Maintenance 201-204
1)
1)
1)
TOC Page 2
Table of Contents
29.02.16
1) Depending on effectivity.

MAINTENANCE MANUAL
AQUILA AT01
A
TABLE OF CONTENTS (Cont.)
Cha/Sec/Sub Title Pages
24-30-00 Battery System - Description 1-2
24-30-00 Battery System - Maintenance 201-202
24-40-00 External Power - Maintenance 201-203
24-60-00 Electrical Load Distribution - Description 1
24-61-00 Circuit Breaker - Maintenance 201
24-97-00 Electrical System Wiring - Maintenance 201
25 EQUIPMENT / FURNISHINGS
25-00-00 Equipment / Furnishings - General 1
25-10-00 Seats - Maintenance 201-203
25-11-00 Restraint System - Maintenance 201
25-12-00 Cabin Interior - Maintenance 201-203
25-50-00 Cargo Tie Downs - Maintenance 201
25-60-00 Emergency Equipment - Description 1-2
25-62-00 Emergency Locater Transmitter - Maintenance 201-202
25-66-00 Fire Extinguisher - Maintenance 201-201/202
27 FLIGHT CONTROLS
27-00-00 Flight Controls - General 1
27-10-00 Aileron Control System - Description 1-2
27-10-00 Aileron Control System - Maintenance 201-207
27-20-00 Rudder Control System - Description 1-2
27-20-00 Rudder Control System - Maintenance 201-205
27-30-00 Elevator Control System - Description 1-2
27-30-00 Elevator Control System - Maintenance 201-205
27-31-00 Elevator Trim Control System - Description 1-2
27-31-00 Elevator Trim Control System - Maintenance 201-202
27-50-00 Flap Control System - Description 1-2
27-50-00 Flap Control System - Maintenance 201-205
28 FUEL
28-00-00 Fuel - General 1-2
28-10-00 Fuel Storage - Maintenance 201
28-20-00 Fuel Distribution - Maintenance 201-205
28-41-00 Fuel Quantity Indication - Maintenance 201-206
31 INDICATING / RECORDING SYSTEMS
31-00 00 Indicating / Recording Systems - General 1-2/2/2
31-10-00 Instrument Panel - Maintenance 201-202
31-30-00 Recorders - Maintenance 201-204
1)
1)
TOC Page 3
Table of Contents
29.02.16
1) Depending on effectivity.

MAINTENANCE MANUAL
AQUILA AT01
A
32 LANDING GEAR
32-00-00 Landing Gear - General 1
32-10-00 Main Gear - Description 1
32-10-00 Main Gear - Maintenance 201-202
32-20-00 Nose Gear - Description 1
32-20-00 Nose Gear - Maintenance 201-203
32-40-00 Wheels and Brakes - Description 1
32-40-00 Wheels and Brakes - Maintenance 201-208
33 LIGHTS
33-00-00 Lights - General 1
33-10-00 Interior Lights - Maintenance 201-202
33-40-00 Exterior Lights - Maintenance 201-
34 NAVIGATION
34-00-00 Navigation - General 1
34-11-00 Pitot / Static System - Description 1-2
34-11-00 Pitot / Static System - Maintenance 201-204
34-18-00 Stall Warning System - Description 1
34-18-00 Stall Warning System - Maintenance 201
34-20-00 Attitude and Direction - Maintenance 201-203
34-25-00 Integrated Flight System -
34-40-00 Independent Position Determining - Maintenance 201-201/202/205
34-45-00 Collision Warning System - Maintenance 201-204
34-50-00 Dependent Position Determining - Maintenance 201-202/203
51 STRUCTURES
51-00-00 Structures - General 1-2
51-10-00 Composite Damage Investigation 201-203
51-20-00 Composite Repair 201-223
52 DOORS
52-00-00 Doors - General 1
52-10-00 Canopy - Maintenance 201-204
52-30-00 Baggage Door - Maintenance 201
53 FUSELAGE
53-00-00 Fuselage - General 1
53-10-00 Fuselage Main Frame - Description 1-4
53-10-00 Fuselage Main Frame - Maintenance 201
203/202
Maintenance 201-204/205
53-20-00 Auxiliary Structure - Description 1
1)
1)
1)
1)
TABLE OF CONTENTS (Cont.)
Cha/Sec/Sub Title Pages
TOC Page 4
Table of Contents
29.02.16
1) Depending on effectivity.

MAINTENANCE MANUAL
AQUILA AT01
A
TABLE OF CONTENTS (Cont.)
Cha/Sec/Sub Title Pages
55 STABILIZERS
55-00-00 Stabilizers - General 1
55-10-00 Horizontal Stabilizer - Maintenance 201
55-20-00 Elevator - Maintenance 201-203
55-30-00 Vertical Stabilizer - Maintenance 201
55-40-00 Rudder - Maintenance 201-202
57-00-00 Wings - General 1
57-10-00 Wing - Maintenance 201-206
57-50-00 Control Surfaces - Maintenance 201-207
61 PROPELLER
61-00-00 Propeller - General 1
61-00-00 Propeller - Troubleshooting 101-103
61-10-00 Propeller Assembly - Maintenance 201-204
61-20-00 Propeller Control - Maintenance 201-204/204/204
71 POWER PLANT
71-00-00 Power Plant - General 1
71-00-01 Engine - Description 1-3
71-00-01 Troubleshooting - Rotax 912S 101-104
71-00-01 Rotax 912S - Maintenance 201-203
71-10-00 Cowling - Maintenance 201-202
71-20-00 Engine Mount - Maintenance 201
71-60-00 Air Induction System - Maintenance 201
74 IGNITION SYSTEM
74-00-00 Ignition System - General 1-2
74-10-00 Ignition System - Maintenance 201-203
75 COOLING SYSTEM
75-00-00 Cooling System - General 1-2
75-10-00 Cooling System - Maintenance 201-202
75-10-01 Winterization Kit - Maintenance 201-202
76 ENGINE CONTROLS
76-00-00 Engine Controls - General 1
76-00-00 Engine Controls - Maintenance 201-205
56 WINDOWS
56-00-00 Windows - General 1
56-10-00 Flight Compartment Windows - Maintenance 201-203
57 WINGS
1)
TOC Page 5
Table of Contents
29.02.16
1) Depending on effectivity.

MAINTENANCE MANUAL
AQUILA AT01
A
TABLE OF CONTENTS (Cont.)
Cha/Sec/Sub Title Pages
77 ENGINE INDICATING
77-00-00 Engine Indicating - General 1
77-10-00 Power Indication - Maintenance 201-202
77-20-00 Temperature Indication - Maintenance 201
78 EXHAUST
78-00-00 Exhaust - General 1
78-10-00 Exhaust - Maintenance 201-202
79 OIL
79-00-00 Oil - General 1-2
79-10-00 Oil Tank - Maintenance 201-202
79-20-00 Oil Cooler - Maintenance 201
79-30-00 Oil Temperature Measuring System - Maintenance 201
79-31-00 Oil Pressure Measuring System - Maintenance 201
80 STARTING
80-00-00 Starting - General 1
80-10-00 Starter - Maintenance 1
91 CHARTS AND DIAGRAMS
91-00-00 Charts and Diagrams - General 1-24
TOC Page 6
Table of Contents
29.02.16

MAINTENANCE MANUAL
AQUILA AT01
A
Revision
Number
Revision
Number
Date of
Revision
Date of
Revision
Date
Inserted
Date
Inserted
By By
RECORD OF REVISIONS
Record of Revisions
1 01.10.01
2 29.10.01
3 05.11.01
4 07.11.01
5 26.11.01
6 01.03.02
7 15.03.02
8 22.03.02
9 14.05.02
10 18.05.02
11 08.07.02
12 26.04.05
13 28.10.05
14 18.01.06
15 30.04.08
16 15.09.09
17 02.03.10
18 21.06.10
19 25.11.10
20 24.02.11
21 05.11.12
22 19.03.13
23 19.07.13
24 15.08.13
25 30.10.13
26 02.03.15
27 21.07.15
28 28.08.15
29 29.02.16

MAINTENANCE MANUAL
AQUILA AT01
A

MAINTENANCE MANUAL
AQUILA AT01
A
Temp. Revision
Number
Page Date of
Revision By By
Date
Removed
RECORD OF TEMPORARY REVISIONS
Record of Temp. Revisions
01 05-20-00 p.4 24.01.13 19.03.13
02 05-10-00 p.1 & 2 11.06.14 28.08.15
03 05-20-00 p.7 14.08.14 28.08.15
76-10-00 p.203
& 204
04 12-14-00 p.301 27.04.15
& 302
75-10-00 p.201
79-20-00 p.201

MAINTENANCE MANUAL
AQUILA AT01
A

MAINTENANCE MANUAL
AQUILA AT01
A
Revision
Number
Revision
Number
Date of
Revision
Date of
Revision
HIGHLIGHTS OF REVISIONS
Highlights of Revisions
Reason for Revision Reason for Revision
25 30.10.13 FAA validation:
description/maintenance
of electrical system,
avionics and structures
revised; airworthiness
limitations;
26 02.03.15 Life time limit,
6000 hour inspection
27 21.07.15 “Fuel” revision;
fuel indicating system
calibration procedures
28 28.08.15 TBO’s and maintenance
checklist revised; Temp.
rev. 2 & 3 incorporated
29 29.02.16 Control surface ply
lay-up added; repair
procedures revised

MAINTENANCE MANUAL
AQUILA AT01
A

MAINTENANCE MANUAL
AQUILA AT01
AMAINTENANCE MANUAL
AQUILA AT01
A
INTRODUCTION
Introduction
Table 1 - List of Technical Publications
30.10.13
INTRODUCTION
1.
This maintenance manual provides to necessary for the
maintenance of the aircraft. It contains detailed descriptions of the systems, troubleshooting and
maintenance practices. This handbook only contains maintenance practices to be carried out on the
aircraft, e.g. removal and installation of components.
Maintenance, repairs and inspections must be accomplished in accordance with the instructions given
in this maintenance manual (MM).
2.
A. Use the MM in conjunction with the latest revisions of the technical publications listed in table 1.
Due to the multiplicity of equipment coming onto the market the following list may be
incomplete. If there is no information given on a certain component, use the
documentation provided by the manufacturer of this component.
General
List of Technical Publications
NOTE:
maintenance personnel all information
Page 1
1. Airplane Flight Manual FM-AT01-1010-100 AQUILA Aviation GmbH
AQUILA AT01
2. Maintenance Manual (Line Maintenance) MML-912 BRP-Powertrain GmbH & Co KG
ROTAX Engine Type 912 Series 899191
3. Maintenance Manual (Heavy Maintenance) MMH-912 BRP-Powertrain GmbH & Co KG
ROTAX Engine Types 912 and 914 Series 899603
4. Operator’s Manual OM-912 BRP-Powertrain GmbH & Co KG
ROTAX Engine Type 912 Series 899649
5. Illustrated Parts Catalog IPC-912 BRP-Powertrain GmbH & Co KG
ROTAX Engine Type 912 Series 899471
6. Operation & Installation Manual E-124 mt-Propeller Entwicklung GmbH
Hydraulically Controlled Variable Pitch Prop.
7. Operation & Installation Manual E-699 mt-Propeller Entwicklung GmbH
Hydraulic Constant Speed Governor
P-41()()-()
8. Operation & Installation Manual E-1048 mt-Propeller Entwicklung GmbH
Hydraulic Constant Speed Governor
P-8()()-()
9. Maintenance Manual AWBCMM0001 Parker Hannifin Corp.
Cleveland Wheels and Brakes
No. Title Manual No. / Part No. Supplier

MAINTENANCE MANUAL
AQUILA AT01
A
INTRODUCTION Page 2
Introduction
30.10.13
Table 1 - List of Technical Publications (Cont.)
No. Title Manual No. / Part No. Supplier
10. G500 AML STC Installation Manual 190-01102-06 Garmin International Inc.
11. Instructions for Continued Airworthiness 190-01102-00 Garmin International Inc.
G500 PFD/MFD System
12. Installation Manual 900-00003-001 Aspen Avionics Inc.
EFD1000 and EFD500 Software Version 2.x
13. Instructions for Continued Airworthiness 900-00012-001 Aspen Avionics Inc.
EFD1000 and EFD500
14. Installation Manual 190-00149-01 Garmin International Inc.
GMA 340 Audio Panel
15. Pilot’s Guide 190-00149-10 Garmin International Inc.
GMA 340 Audio Panel
16. Installation Manual 190-01134-11 Garmin International Inc.
GMA 350/350H
17. Pilot’s Guide 190-01134-12 Garmin International Inc.
GMA 350
18. Maintenance Manual 006-15545-0002 Honeywell International Inc.
Bendix/King KT 76C ATCRBC Transponder
19. Installation Manual 190-00420-04 Garmin International Inc.
GTX 328 Transponder
20. Installation Manual 190-00207-02 Garmin International Inc.
GTX 330 Transponder
21. Installation Manual 190-00140-02 Garmin International Inc.
400 Series
22. Installation Manual 190-00356-02 Garmin International Inc.
400W Series
23. Installation Manual 190-00181-02 Garmin International Inc.
500 Series
24. Installation Manual 190-00357-02 Garmin International Inc.
500W Series
25. Installation Manual 190-01007 Garmin International Inc.
GTN 6xx/7xx AML STC
26. Installation Manual 006-10607-0000 Honeywell International Inc.
Bendix/King KMD 150 MFD/GPS
27. Installation Manual 500-301 Stauff Systec GmbH
Flymap L
28. Installation Manual 560-0404-03 Garmin AT Inc.
Model SL30 NAV/COMM

MAINTENANCE MANUAL
AQUILA AT01
A
INTRODUCTION
Page 3
Introduction
30.10.13
No. Title Manual No. / Part No. Supplier
Table 1 - List of Technical Publications (Cont.)
29. Pilot’s Guide 560-0403-01 Garmin AT Inc.
SL30 NAV/COMM
30. Installation Manual 560-0956-03 Garmin AT Inc.
Model SL40 VHF COMM Transceiver
31. Pilot’s Guide 560-0954-02 Garmin AT Inc.
SL40 VHF COMM
32. Installation Manual / Operation Manual DOC 08038 Kannad Aviation Enquiries
Kannad 406 AF Compact Ref. 0145599 Orolia SAS
33. Installation Manual 01.0200.11E Garrecht Avionik GmbH
VT-01 Transponder
34. Installation Manual 02.0200.11E Garrecht Avionik GmbH
VT-02 Transponder
35. Installation Manual --- FLARM Technology GmbH
FLARM Collision Warning Unit
36. Maintenance Manual 5006-05335-0001 Honeywell International Inc.
Bendix/King KX 125
37. Acceptable Methods, Techniques and AC 43.13-1B Federal Aviation Administration
Practices - Aircraft Inspection and Repair (FAA)

MAINTENANCE MANUAL
AQUILA AT01
A
3.
The MM has been prepared in accordance with the Air Transport Association (ATA) Specification
Number 100 for Manufacturer’s Technical Data.
A. Classification of Subject Matter
The MM is divided into 5 major sections. Each of these sections is sub-divided into chapters.
A table of contents is provided at the beginning of each MM chapter.
(1) General Ch. 05 - 12
(2) Airframe Systems Ch. 20 - 37
(3) Structures Ch. 51 - 57
(4) Propeller Ch. 61
(5) Power Plant Ch. 71 - 80
Each chapter is identified by a separator sheet with the chapter number and the title.
B. Page Numbering System
(1) The page numbering system consists of three-element numbers separated by dashes.
The first element identifies a system:
e.g. 27 Flight Controls (a chapter)
The second element identifis a subsystem in the system:
e.g. 27-30 Elevator (a section)
If the system comprises several subsystems, further sections are added:
e.g. 27 - 31 Elevator Trim Control (a further section)
The last number permits the identification of the individual units in a system or subsystem.
However, this number is only used when detailed description of such individual units is
required.
Example
27 - 10 - 00
Chapter/ Section/ Subject/
System Subsystem Unit
(here Flight- (here
Controls) Ailerons)
Structure of the Maintenance Manual
:
30.10.13
Page 4
INTRODUCTION
Introduction