Aquila AT01-100B User manual

MAINTENANCE MANUAL
AQUILA AT01-100
A
MAINTENANCE MANUAL
Issued: April, 2013
AQUILA AT01-100A (A211)
AQUILA AT01-100B (A211G)
AQUILA AT01-100C (A211GX)
Doc.-No. MM-AT01-1020-110
This document is protected by copyright. All associated rights, in particular those of translation, reprinting, reproduction
by photo mechanical or similar means and storing in data processing facilities in whole or part are reserved.
The technical content of this document is approved under the authority of DOA ref. EASA.21J.025.
AQUILA Aviation GmbH Phone:++49 33 731 707 - 0
Flugplatz Fax: ++49 33 731 707 - 11
14959 Schönhagen e-mail: [email protected]
AQUILA Aviation GmbH

MAINTENANCE MANUAL
AQUILA AT01-100
A

MAINTENANCE MANUAL
AQUILA AT01-100
AMAINTENANCE MANUAL
AQUILA AT01-100
A
TEMPORARY REVISION 2
This Temporary Revision 2 contains an update to the Aquila AT01-100 Maintenance Manual to add an
additional inspection of the throttle lever Bowden cable.
It is valid in conjunction with the latest revision of the Aquila AT01-100 Maintenance Manual until the next
revision of the affected chapters.
The information contained herein either supplement or, in the case of conflict, override those in the Aquila
AT01-100 Maintenance Manual.
The technical information contained in this document has been approved under the authority of DOA No.
EASA.21J.025.
MM-AT01-1020-110 05-20-00 05-20-00 page 7
76-00-00 76-00-00 pages 203 & 204
- Print this document on yellow paper.
- Insert this cover page as the first page of the Aquila AT01-100 Maintenance Manual.
- Insert the other pages of this Temporary Revision in front of the corresponding pages of the Aquila
AT01-100 Maintenance Manual.
Doc. No. Chapter Affected Pages
Instruction
Temporary Revision 2
TEMPORARY REVISION 2
14.08.14
Cover Page

MAINTENANCE MANUAL
AQUILA AT01-100
AMaintenance Checks
1. Spinner - Remove from aircraft and check for delamination 61-10-00 X
and cracks.
2. Spinner plate - Check for cracks and fit. X
3. Blade root and hub area - Examine for oil and grease leaks. X
4. Propeller blades - Check blade play (up to X
3 mm [1/8 in.] allowed).
35. Carburetors - Check the free movement of the carburetor R* 12-20-00 X 1 year
actuation (throttle lever and starting carburetor). Check that sec. 10.5
the Bowden cable allows full travel of the throttle lever from
stop to stop. Check Bowden cables for bulging with control
lever in the full throttle position. Adjust throttle control if 76-00-00
necessary. Lubricate carburetor throttle shaft. 12-22-00
36. Carburetor sockets and drip tray - Inspect the carburetor for Rotax Heavy MM, 200h1)
damage and abnormalities, check for cracks, wear and good 73-00-00
condition. Take note of any changes caused by temperature.
37. Airbox assy - Check for damage, security of attachment and X 1 year
condition. Inspect connected air hoses for condition and
leakage. Check that the flaps can be moved through their
full arc of travel for hot and filtered ram air.
38. Air filter - Inspect and clean. Renew if necessary. Clean air R* 12-20-00 X 1 year
filter casing. Check the drain hole at the bottom of casing sec. 2
for obstructions or blockage.
39. Other external engine accessories - Inspect screws and nuts X 1 year
of all other external engine parts and accessories for tight fit.
Inspect safety wiring if applicable, replace as necessary.
40. Engine mounts (manufactured by ROTAX and AQUILA) - R* 12-20-00 X 1 year
Check mounts for deformation, cracks, corrosion, sec. 3.1
security and damage from heat. Check mounting bolts for SB-912-028,
condition and correct torque value. latest Rev.
At engine (4 bolts M10): 40 Nm SB-AT01-022,
At shock mounts (4 bolts M10): 25 Nm latest Rev.
At firewall (4 bolts M10): 30 Nm
Inspect shock mounts for deterioration.
41. Engine test run - Attach cowling and perform an engine 17-10-00 X 50h2)
test run as described above in “Pre-Inspection/Engine Ground 05-20-00 1 year
Test”. After engine test run, re-tighten oil filter by hand
and examine engine and engine compartment for signs of
leakage. Compare results with first engine test run.
Check oil level, replenish as necessary. R* 12-10-00
sec. 4.1
Page 7
05-20-00
No. Engine (Cont.) Reference Interval Initials
100h other
No. Propeller Reference Interval Initials
100h other
1) See SB-912-030 - latest edition.
2) If more than 30% of operation hours have been flown with leaded fuel e.g.: AVGAS 100LL (SI-912-016)
Temporary Revision 2, 14.08.14

MAINTENANCE MANUAL
AQUILA AT01-100
AMAINTENANCE MANUAL
AQUILA AT01-100
A
TEMPORARY REVISION 1
This Temporary Revision 1 contains an update to the Aquila AT01-100 Maintenance Manual as a result of
changed replacement times for the teflon hoses of the brake, fuel and oil systems.
It is valid in conjunction with the latest revision of the Aquila AT01-100 Maintenance Manual until the next
revision of the affected chapters.
The information contained herein either supplement or, in the case of conflict, override those in the Aquila
AT01-100 Maintenance Manual.
The technical information contained in this document has been approved under the authority of DOA No.
EASA.21J.025.
MM-AT01-1020-110 05-10-00 05-10-00 pages 1 & 3
- Print this document on yellow paper.
- Insert this cover page as the first page of the Aquila AT01-100 Maintenance Manual.
- Insert the other pages of this Temporary Revision in front of the corresponding pages of the Aquila
AT01-100 Maintenance Manual.
Doc. No. Chapter Affected Pages
Instruction
Temporary Revision 1
TEMPORARY REVISION 1
11.06.14
Cover Page

MAINTENANCE MANUAL
AQUILA AT01-100
A
COMPONENT TIME LIMITS
Chapter Component / Part Replacement Time Overhaul
1.
A. Different components and parts of the aircraft are certified for specific service life. When reaching
this time limit, the respective item must be replaced or overhauled.
In order to monitor permissible service life the installation or removal of each item must be
recorded in the aircraft logbook.
Where an interval is given in both flight time and calendar time, the limit which is reached first
must be applied.
2.
A. Under certain circumstances the replacement or overhaul of components may be required before
the time limits listed below are reached.
B. Replacement time limits, :
25 Restraint assy no
pilot / co-pilot
32 Rubber elements 5 years no
of the elastomer
spring package at
the nose gear
32 Flexible teflon hoses 2000h or 15 years no
of the brake system
71 Engine shock with engine
mounts overhaul
71 Flexible teflon hoses 2000h or 15 years no
General
Component Time Limits
recommended by the type certificate holder AQUILA Aviation GmbH
12 years
32 Flexible rubber hoses 10 years no
of the brake system
no
of the oil / fuel system
71 Flexible rubber hoses 5 years no
of the oil / fuel system
71 Flexible hoses of the 5 years no
cooling system
2)
3)
1)
1)
05-10-00
Maintenance Checks
Temporary Revision 1, 11.06.14
Page 1
1) Hoses that are not covered by the engine type certificate (TC).
2) Beringer wheel and brake system only.
3) Cleveland / Grove wheel and brake system only.

MAINTENANCE MANUAL
AQUILA AT01-100
A
TABLE OF CONTENTS
Cha/Sec/Sub Title Pages
TABLE OF CONTENTS 1-6
INTRODUCTION 1-8
LIST OF EFFECTIVE CHAPTERS 1-2
04 AIRWORTHINESS LIMITATIONS
04-00-00 Airworthiness Limitations - General 1-2
05 TIME LIMITS / MAINTENANCE CHECKS
05-00-00 Time Limits / Maintenance Checks - General 1
05-10-00 Component Time Limits 1-3
05-20-00 Scheduled Maintenance Checks 1-15
05-30-00 Daily Inspections 1
05-50-00 Unscheduled Maintenance Checks 1-2
06 DIMENSIONS AND AREAS
06-00-00 Dimensions and Areas - General 1
06-10-00 Aircraft Dimensions and Areas 1-3
06-20-00 Aircraft Zoning 1-2
06-30-00 Access/Inspection Plates 1-2
07 LIFTING AND SHORING
07-00-00 Lifting and Shoring - General 1
07-10-00 Jacking 201-202
08 LEVELING AND WEIGHING
08-00-00 Leveling and Weighing - General 1
08-10-00 Weighing 201-203
08-20-00 Leveling 201-202
09 TOWING AND TAXIING
09-00-00 Towing and Taxiing - General 1
09-10-00 Towing 201
09-20-00 Taxiing 201
10 PARKING, MOORING, STORAGE AND RETURN TO SERVICE
10-00-00 Parking, Mooring, Storage and Return to Service - General 1
10-10-00 Parking 201
10-11-00 Storage 201
10-20-00 Mooring 201
10-30-00 Return to Service 201
10-40-00 Transport 201-202
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TABLE OF CONTENTS (Cont.)
Cha/Sec/Sub Title Pages
11 PLACARDS AND MARKINGS
11-00-00 Placards and Markings - General 1
11-20-00 Exterior Placards and Markings 201-206
11-30-00 Interior Placards and Markings 201-208
12 SERVICING
12-00-00 Servicing - General 1
12-10-00 Replenishing - Description 1-2
12-11-00 Fuel - Servicing 301-302
12-12-00 Engine Oil - Servicing 301-302
12-13-00 Induction Air Filter - Servicing 301
12-14-00 Cooling System - Servicing 301-302
12-15-00 Brake System - Servicing 301
12-16-00 Tires - Servicing 301
12-17-00 Battery - Servicing 301
12-20-00 Scheduled Servicing - Description 1
12-21-00 Lubricants - Description 1-2
12-22-00 Lubrication - Servicing 301-303
12-23-00 Aircraft Exterior - Cleaning and Care 701-704
12-24-00 Aircraft Interior - Cleaning and Care 701-702
12-30-00 Unscheduled Servicing 301
20 STANDARD PRACTICES AIRFRAME
20-00-00 Standard Practices Airframe - General 1
20-10-00 Fastener Identification and Torque Data 1-4
20-11-00 Conversion Data 1-3
21 VENTILATION AND HEATING
21-00-00 Ventilation and Heating - General 1
21-20-00 Fresh Air Distribution - Maintenance 201-203
21-40-00 Heating - Maintenance 201
23 COMMUNICATIONS
23-00-00 Communications - General 1
23-10-00 Speech Communications - Description 1-2/2
23-10-00 Speech Communications - Maintenance 201-202/202
23-50-00 Audio Integrating - Maintenance 201-202/202
24 ELECTRICAL POWER
24-00-00 Electrical Power - General 1
24-00-00 Electrical Power - Troubleshooting 101-102
24-20-00 Alternator System - Description 1-2
24-20-00 Alternator System - Maintenance 201-204
24-30-00 Battery System - Description 1-2
1)
1)
1)
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TABLE OF CONTENTS (Cont.)
Cha/Sec/Sub Title Pages
24-30-00 Battery - Maintenance 201
24-40-00 External Power - Maintenance 201-203
24-60-00 Electrical Load Distribution - Description 1
24-61-00 Circuit Breaker - Maintenance 201-202
24-97-00 Electrical System Wiring - Maintenance 201
25 EQUIPMENT / FURNISHINGS
25-00-00 Equipment / Furnishings - General 1
25-10-00 Seats - Maintenance 201-203
25-11-00 Restraint System - Maintenance 201
25-12-00 Cabin Interior - Maintenance 201-203
25-50-00 Cargo Tie Downs - Maintenance 201
25-60-00 Emergency Equipment - Description 1-2
25-62-00 Emergency Locater Transmitter - Maintenance 201-202
25-66-00 Fire Extinguisher - Maintenance 201/202
27 FLIGHT CONTROLS
27-00-00 Flight Controls - General 1
27-10-00 Aileron Control System - Description 1-2
27-10-00 Aileron Control System - Maintenance 201-207
27-20-00 Rudder Control System - Description 1-2
27-20-00 Rudder Control System - Maintenance 201-205
27-30-00 Elevator Control System - Description 1-2
27-30-00 Elevator Control System - Maintenance Practices 201-205
27-31-00 Elevator Trim Control System - Description 1-2
27-31-00 Elevator Trim Control System - Maintenance 201-202
27-50-00 Flap Control System - Description 1-2
27-50-00 Flap Control System - Maintenance 201-205
28 FUEL
28-00-00 Fuel - General 1-2
28-10-00 Fuel Storage - Maintenance 201
28-20-00 Fuel Distribution - Maintenance 201-206
28-41-00 Fuel Quantity Indication - Maintenance 201-202/202
31 INDICATING / RECORDING SYSTEMS
31-00 00 Indicating / Recording Systems - General 1-2/2/2
31-10-00 Instrument Panel - Maintenance 201-202
32 LANDING GEAR
32-00-00 Landing Gear - General 1
32-10-00 Main Landing Gear - Description 1
32-10-00 Main Landing Gear - Maintenance 201-202
1)
1)
1)
28-44-00 Fuel Pressure Indication - Maintenance 201
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A
32-20-00 Nose Landing Gear - Description 1
32-20-00 Nose Landing Gear - Maintenance 201-203
32-40-00 Wheels and Brakes - Description 1/1
32-40-00 Wheels and Brakes - Maintenance 201-221/208
33 LIGHTS
33-00-00 Lights - General 1
33-10-00 Interior Lights - Maintenance 201-202
33-40-00 Exterior Lights - Maintenance 201-202
34 NAVIGATION
34-00-00 Navigation - General 1
34-11-00 Pitot / Static System - Description 1-2
34-11-00 Pitot / Static System - Maintenance 201-204
34-18-00 Stall Warning System - Description 1
34-18-00 Stall Warning System - Maintenance 201
34-20-00 Attitude and Direction - Maintenance 201-203
34-25-00 Integrated Flight System -
34-40-00 Independent Position Determining - Maintenance 201-201/204
34-50-00 Dependent Position Determining - Maintenance 201-203
51 STRUCTURES
51-00-00 Structures - General 1-2
51-10-00 Fiberglass Laminate Structures - Maintenance 201-203
51-20-00 Repair of Fiberglass Laminate Components 201-219
52 DOORS
52-00-00 Doors - General 1
52-10-00 Canopy - Maintenance 201-204
52-30-00 Baggage Door - Maintenance 201
53 FUSELAGE
53-00-00 Fuselage - General 1
53-10-00 Fuselage Main Frame - Description 1-4
53-10-00 Fuselage Main Frame - Maintenance 201
55 STABILIZERS
55-00-00 Stabilizers - General 1
55-10-00 Horizontal Stabilizer - Maintenance 201
55-20-00 Elevator - Maintenance 201-203
55-30-00 Vertical Stabilizer - Maintenance 201
55-40-00 Rudder - Maintenance 201-202
1)
1)
1)
1)
Maintenance 201-204/205
53-20-00 Auxiliary Structure - Description 1
TABLE OF CONTENTS (Cont.)
Cha/Sec/Sub Title Pages
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TABLE OF CONTENTS (Cont.)
Cha/Sec/Sub Title Pages
56 WINDOWS
56-00-00 Windows - General 1
56-10-00 Flight Compartment Windows - Maintenance 201-203
57 WINGS
57-00-00 Wings - General 1
57-00-00 Wings - Maintenance 201-205
57-50-00 Control Surfaces - Maintenance 201-207
61 PROPELLER
61-00-00 Propeller - General 1
61-00-00 Propeller - Troubleshooting 101-103
61-10-00 Propeller Assembly - Maintenance 201-204
61-20-00 Propeller Control - Maintenance 201-204
71 POWER PLANT
71-00-00 Power Plant - General 1-2
71-00-00 Power Plant - Troubleshooting 101-104
71-00-00 Power Plant - Maintenance 201-203
71-10-00 Cowling - Maintenance 201-202
71-20-00 Engine Mount - Maintenance 201-202
71-60-00 Air Induction System - Maintenance 201
74 IGNITION SYSTEM
74-00-00 Ignition System - General 1-2
74-00-00 Ignition System - Maintenance 201-203
75 COOLING SYSTEM
75-00-00 Cooling System - General 1-2
75-00-00 Cooling System - Maintenance 201-202
76 ENGINE CONTROLS
76-00-00 Engine Controls - General 1
76-00-00 Engine Controls - Maintenance 201-204
77 ENGINE INDICATING
77-00-00 Engine Indicating - General 1
77-10-00 Power Indication - Maintenance 201/201
77-20-00 Temperature Indication - Maintenance 201-202/202
77-40-00 Engine Monitoring System - Maintenance 201-202
78 EXHAUST
78-00-00 Exhaust System - General 1
78-00-00 Exhaust System - Maintenance 201-202
1)
1)
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MAINTENANCE MANUAL
AQUILA AT01-100
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TABLE OF CONTENTS (Cont.)
Cha/Sec/Sub Title Pages
79 OIL
79-00-00 Oil - General 1-2
79-10-00 Oil Tank - Maintenance 201-202
79-20-00 Oil Cooler - Maintenance 201-202
79-31-00 Oil Pressure Indication - Maintenance 201/201
79-33-00 Oil Temperature Indication - Maintenance 201/201
80 STARTING
80-00-00 Starting - General 1
80-11-00 Starter - Maintenance 201
91 CHARTS AND DIAGRAMS
91-00-00 Charts and Diagrams - General 1-40
1)
1)
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MAINTENANCE MANUAL
AQUILA AT01-100
AMAINTENANCE MANUAL
AQUILA AT01-100
A
Revision
Number
Revision
Number
Date of
Revision
Date of
Revision
Date
Inserted
Date
Inserted
By By
RECORD OF REVISIONS
Record of Revisions
A.01 30.04.13
A.02 26.08.13
A.03 24.10.13
A.04 02.03.15

MAINTENANCE MANUAL
AQUILA AT01-100
AMAINTENANCE MANUAL
AQUILA AT01-100
A
Temp. Revision
Number
Page Date of
Revision By By
Date
Removed
RECORD OF TEMPORARY REVISIONS
Record of Temp. Revisions
01 05-10-00 p.1 & 3 11.06.14
02 05-20-00 p.7 14.08.14
76-00-00 p.203
& 204

MAINTENANCE MANUAL
AQUILA AT01-100
AMAINTENANCE MANUAL
AQUILA AT01-100
A
Temp. Revision
Number
Page Date of
Revision By By
Date
Removed
RECORD OF TEMPORARY REVISIONS
Record of Temp. Revisions
01 05-10-00 p.1 & 3 11.06.14
02 05-20-00 p.7 14.08.14
76-00-00 p.203
& 204

MAINTENANCE MANUAL
AQUILA AT01-100
AMAINTENANCE MANUAL
AQUILA AT01-100
A
Revision
Number
Revision
Number
Date of
Revision
Date of
Revision
HIGHLIGHTS OF REVISIONS
Highlights of Revisions
Reason for Revision Reason for Revision
A.01 30.04.13 Initial issue.
A.02 26.08.13 SB-AT01-027
A.03 24.10.13 FAA validation
(airworthiness limitations,
wire routing diagrams);
lubrication revised;
standard torque ROTAX
engine mount revised
A.04 02.03.15 Life time limit,
6000 hour inspection

MAINTENANCE MANUAL
AQUILA AT01-100
AMAINTENANCE MANUAL
AQUILA AT01-100
A
Revision
Number
Revision
Number
Date of
Revision
Date of
Revision
HIGHLIGHTS OF REVISIONS
Highlights of Revisions
Reason for Revision Reason for Revision
A.01 30.04.13 Initial issue.
A.02 26.08.13 SB-AT01-027
A.03 24.10.13 FAA validation
(airworthiness limitations,
wire routing diagrams);
lubrication revised;
standard torque ROTAX
engine mount revised
A.04 02.03.15 Life time limit,
6000 hour inspection

MAINTENANCE MANUAL
AQUILA AT01-100
AMAINTENANCE MANUAL
AQUILA AT01-100
A

MAINTENANCE MANUAL
AQUILA AT01-100
A
INTRODUCTION
Introduction
Table 1 - List of Technical Publications
30.04.13
INTRODUCTION
1.
This maintenance manual provides to necessary for the
maintenance of the aircraft. It contains detailed descriptions of the systems, troubleshooting and
maintenance practices. This handbook only contains maintenance practices to be carried out on the
aircraft, e.g. removal and installation of components.
Maintenance, repairs and inspections must be accomplished in accordance with the instructions given
in this maintenance manual (MM).
2.
A. Use the MM in conjunction with the latest revisions of the technical publications listed in table 1.
Due to the multiplicity of equipment coming onto the market the following list may be
incomplete. If there is no information given on a certain component, use the
documentation provided by the manufacturer of this component.
General
List of Technical Publications
NOTE:
maintenance personnel all information
Page 1
1. Airplane Flight Manual FM-AT01-1010-101/102/103 AQUILA Aviation GmbH
AQUILA AT01-100A/B/C
2. Maintenance Manual (Line Maintenance) MML-912 BRP-Powertrain GmbH & Co KG
ROTAX Engine Type 912 Series 899191
3. Maintenance Manual (Heavy Maintenance) MMH-912 BRP-Powertrain GmbH & Co KG
ROTAX Engine Types 912 and 914 Series 899603
4. Operator’s Manual OM-912 BRP-Powertrain GmbH & Co KG
ROTAX Engine Type 912 Series 899649
5. Illustrated Parts Catalog IPC-912 BRP-Powertrain GmbH & Co KG
ROTAX Engine Type 912 Series 899471
6. Operation & Installation Manual E-124 mt-Propeller Entwicklung GmbH
Hydraulically Controlled Variable Pitch Prop.
7. Operation & Installation Manual E-124 mt-Propeller Entwicklung GmbH
Hydraulically Controlled Variable Pitch Prop.
8. Operation & Installation Manual E-1048 mt-Propeller Entwicklung GmbH
Hydraulically Constant Speed Governor
P-8()()-()
9. Maintenance Manual MM-ETSO-002 Beringer Aero
5.00-5” Wheels and Brakes
No. Title Manual No. / Part No. Supplier

MAINTENANCE MANUAL
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INTRODUCTION Page 2
Introduction
30.04.13
Table 1 - List of Technical Publications (Cont.)
No. Title Manual No. / Part No. Supplier
10. Maintenance Manual AWBCMM0001 Parker Hannifin Corp.
Cleveland Wheels and Brakes
11. G500 AML STC Installation Manual 190-01102-06 Garmin International Inc.
12. Instructions for Continued Airworthiness 190-01102-00 Garmin International Inc.
G500 PFD/MFD System
13. Installation Manual 900-00003-001 Aspen Avionics Inc.
EFD1000 and EFD500 Software Version 2.x
14. Instructions for Continued Airworthiness 900-00012-001 Aspen Avionics Inc.
EFD1000 and EFD500
15. Installation Manual 190-00149-001 Garmin International Inc.
GMA 340 Audio Panel
16. Installation Manual 190-01134-011 Garmin International Inc.
GMA 350/350H
17. Installation Manual 190-00420-004 Garmin International Inc.
GTX 328 Transponder
18. Installation Manual 190-00207-002 Garmin International Inc.
GTX 330 Transponder
19. Installation Manual 190-00140-002 Garmin International Inc.
400 Series
20. Installation Manual 190-01007 Garmin International Inc.
GTN 6xx/7xx AML STC
21. Installation Manual 500-301 Stauff Systec GmbH
Flymap L
22. Installation Manual 560-0404 Garmin AT Inc.
Apollo Model SL30 NAV/COMM
23. Installation Manual 560-0956 Garmin AT Inc.
Apollo Model SL40 VHF COMM
24. Installation Manual / Operation Manual DOC 08038 Kannad Aviation Enquiries
Kannad 406 AF Compact Ref. 0145599 Orolia SAS
25. Installation Manual 01.0200.11E Garrecht Avionik GmbH
VT-01 Transponder
26. Installation Manual 02.0200.11E Garrecht Avionik GmbH
VT-02 Transponder
27. Operating Instructions OI 06031301 Electronics International Inc.
Glass Panel Engine Monitor MVP-50P-AQ