Aquila AT01 User manual

MAINTENANCE MANUAL
AQUILA AT01
A
TABLE OF CONTENTS
Cha/Sec/Sub Title Pages
TABLE OF CONTENTS 1-6
INTRODUCTION 1-8
LIST OF EFFECTIVE CHAPTERS 1-2
04 AIRWORTHINESS LIMITATIONS
04-00-00 Airworthiness Limitations - General 1-2
05 TIME LIMITS / MAINTENANCE CHECKS
05-00-00 Time Limits / Maintenance Checks - General 1
05-10-00 Component Time Limits 1-3
05-20-00 Scheduled Maintenance Checks 1-15
05-30-00 Daily Inspections 1
05-50-00 Unscheduled Maintenance Checks 1-2
06 DIMENSIONS AND AREAS
06-00-00 Dimensions and Areas - General 1
06-10-00 Aircraft Dimensions and Areas 1-3
06-20-00 Aircraft Zoning 1-2
06-30-00 Access/Inspection Plates 1-2
07 LIFTING AND SHORING
07-00-00 Lifting and Shoring - General 1
07-10-00 Jacking 201-202
08 LEVELING AND WEIGHING
08-00-00 Leveling and Weighing - General 1
08-10-00 Weighing 201-203
08-20-00 Leveling 201-202
09 TOWING AND TAXIING
09-00-00 Towing and Taxiing - General 1
09-10-00 Towing 201-202
09-20-00 Taxiing 201
10 PARKING, MOORING, STORAGE AND RETURN TO SERVICE
10-00-00 Parking, Mooring, Storage and Return to Service - General 1
10-10-00 Parking 201
10-11-00 Storage 201-202
10-20-00 Mooring 201
10-30-00 Return to Service 201
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TABLE OF CONTENTS (Cont.)
Cha/Sec/Sub Title Pages
11 PLACARDS AND MARKINGS
11-00-00 Placards and Markings - General 1
11-20-00 Exterior Placards and Markings 201-206
11-30-00 Interior Placards and Markings 201-208
12 SERVICING
12-00-00 Servicing - General 1
12-10-00 Replenishing - Description 1-2
12-11-00 Fuel - Servicing 301-302
12-12-00 Engine Oil - Servicing 301-302
12-13-00 Induction Air Filter - Servicing 301
12-14-00 Cooling System - Servicing 301-302
12-15-00 Brake System - Servicing 301
12-16-00 Tires - Servicing 301
12-17-00 Battery - Servicing 301
12-20-00 Scheduled Servicing - Description 1
12-21-00 Lubricants - Description 1-2
12-22-00 Lubrication - Servicing 301-303
12-23-00 Aircraft Exterior - Cleaning and Care 701-704
12-24-00 Aircraft Interior - Cleaning and Care 701-702
12-30-00 Unscheduled Servicing 301
20 STANDARD PRACTICES AIRFRAME
20-00-00 Standard Practices Airframe - General 1
20-10-00 Fastener Identification and Torque Data 1-4
20-11-00 Conversion Data 1-3
21 VENTILATION AND HEATING
21-00-00 Ventilation and Heating - General 1
21-20-00 Fresh Air Distribution - Description 1
21-20-00 Fresh Air Distribution - Maintenance 201
21-40-00 Heating - Maintenance 201
23 COMMUNICATIONS
23-00-00 Communications - General 1
23-10-00 Speech Communication - Description 1-2/2/2
23-10-00 Speech Communication - Maintenance 201-202/202/202
23-50-00 Audio Integrating - Maintenance 201-202/202
24 ELECTRICAL POWER
24-00-00 Electrical Power - General 1
24-00-00 Electrical Power - Troubleshooting 101-102
24-20-00 Alternator System - Description 1-2
24-20-00 Alternator System - Maintenance 201-204
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24-30-00 Battery System - Description 1-2
24-30-00 Battery System - Maintenance 201-202
24-40-00 External Power - Maintenance 201-203
24-60-00 Electrical Load Distribution - Description 1
24-61-00 Circuit Breaker - Maintenance 201
24-97-00 Electrical System Wiring - Maintenance 201
25 EQUIPMENT / FURNISHINGS
25-00-00 Equipment / Furnishings - General 1
25-10-00 Seats - Maintenance 201-203
25-11-00 Restraint System - Maintenance 201
25-12-00 Cabin Interior - Maintenance 201-203
25-50-00 Cargo Tie Downs - Maintenance 201
25-60-00 Emergency Equipment - Description 1-2
25-62-00 Emergency Locater Transmitter - Maintenance 201-202
25-66-00 Fire Extinguisher - Maintenance 201-201/202
27 FLIGHT CONTROLS
27-00-00 Flight Controls - General 1
27-10-00 Aileron Control System - Description 1-2
27-10-00 Aileron Control System - Maintenance 201-207
27-20-00 Rudder Control System - Description 1-2
27-20-00 Rudder Control System - Maintenance 201-205
27-30-00 Elevator Control System - Description 1-2
27-30-00 Elevator Control System - Maintenance 201-205
27-31-00 Elevator Trim Control System - Description 1-2
27-31-00 Elevator Trim Control System - Maintenance 201-202
27-50-00 Flap Control System - Description 1-2
27-50-00 Flap Control System - Maintenance 201-205
28 FUEL
28-00-00 Fuel - General 1-2
28-10-00 Fuel Storage - Maintenance 201
28-20-00 Fuel Distribution - Maintenance 201-205
28-41-00 Fuel Quantity Indication - Maintenance 201-206
31 INDICATING / RECORDING SYSTEMS
31-00 00 Indicating / Recording Systems - General 1-2/2/2
31-10-00 Instrument Panel - Maintenance 201-202
31-30-00 Recorders - Maintenance 201-204
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32 LANDING GEAR
32-00-00 Landing Gear - General 1
32-10-00 Main Gear - Description 1
32-10-00 Main Gear - Maintenance 201-202
32-20-00 Nose Gear - Description 1
32-20-00 Nose Gear - Maintenance 201-203
32-40-00 Wheels and Brakes - Description 1
32-40-00 Wheels and Brakes - Maintenance 201-208
33 LIGHTS
33-00-00 Lights - General 1
33-10-00 Interior Lights - Maintenance 201-202
33-40-00 Exterior Lights - Maintenance 201-
34 NAVIGATION
34-00-00 Navigation - General 1
34-11-00 Pitot / Static System - Description 1-2
34-11-00 Pitot / Static System - Maintenance 201-204
34-18-00 Stall Warning System - Description 1
34-18-00 Stall Warning System - Maintenance 201
34-20-00 Attitude and Direction - Maintenance 201-203
34-25-00 Integrated Flight System -
34-40-00 Independent Position Determining - Maintenance 201-201/202/205
34-45-00 Collision Warning System - Maintenance 201-204
34-50-00 Dependent Position Determining - Maintenance 201-202/203
51 STRUCTURES
51-00-00 Structures - General 1-2
51-10-00 Fiberglass Laminate Structures - Maintenance 201-203
51-20-00 Repair of Fiberglass Laminate Components 201-219
52 DOORS
52-00-00 Doors - General 1
52-10-00 Canopy - Maintenance 201-204
52-30-00 Baggage Door - Maintenance 201
53 FUSELAGE
53-00-00 Fuselage - General 1
53-10-00 Fuselage Main Frame - Description 1-4
53-10-00 Fuselage Main Frame - Maintenance 201
203/202
Maintenance 201-204/205
53-20-00 Auxiliary Structure - Description 1
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55 STABILIZERS
55-00-00 Stabilizers - General 1
55-10-00 Horizontal Stabilizer - Maintenance 201
55-20-00 Elevator - Maintenance 201-203
55-30-00 Vertical Stabilizer - Maintenance 201
55-40-00 Rudder - Maintenance 201-202
57-00-00 Wings - General 1
57-10-00 Wing - Maintenance 201-206
57-50-00 Control Surfaces - Maintenance 201-207
61 PROPELLER
61-00-00 Propeller - General 1
61-00-00 Propeller - Troubleshooting 101-103
61-10-00 Propeller Assembly - Maintenance 201-204
61-20-00 Propeller Control - Maintenance 201-204/204/204
71 POWER PLANT
71-00-00 Power Plant - General 1
71-00-01 Engine - Description 1-3
71-00-01 Troubleshooting - Rotax 912S 101-104
71-00-01 Rotax 912S - Maintenance 201-203
71-10-00 Cowling - Maintenance 201-202
71-20-00 Engine Mount - Maintenance 201
71-60-00 Air Induction System - Maintenance 201
74 IGNITION SYSTEM
74-00-00 Ignition System - General 1-2
74-10-00 Ignition System - Maintenance 201-203
75 COOLING SYSTEM
75-00-00 Cooling System - General 1-2
75-10-00 Cooling System - Maintenance 201-202
75-10-01 Winterization Kit - Maintenance 201-202
76 ENGINE CONTROLS
76-00-00 Engine Controls - General 1
76-00-00 Engine Controls - Maintenance 201-205
56 WINDOWS
56-00-00 Windows - General 1
56-10-00 Flight Compartment Windows - Maintenance 201-203
57 WINGS
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TABLE OF CONTENTS (Cont.)
Cha/Sec/Sub Title Pages
77 ENGINE INDICATING
77-00-00 Engine Indicating - General 1
77-10-00 Power Indication - Maintenance 201-202
77-20-00 Temperature Indication - Maintenance 201
78 EXHAUST
78-00-00 Exhaust - General 1
78-10-00 Exhaust - Maintenance 201-202
79 OIL
79-00-00 Oil - General 1-2
79-10-00 Oil Tank - Maintenance 201-202
79-20-00 Oil Cooler - Maintenance 201
79-30-00 Oil Temperature Measuring System - Maintenance 201
79-31-00 Oil Pressure Measuring System - Maintenance 201
80 STARTING
80-00-00 Starting - General 1
80-10-00 Starter - Maintenance 1
91 CHARTS AND DIAGRAMS
91-00-00 Charts and Diagrams - General 1-24
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Revision
Number
Revision
Number
Date of
Revision
Date of
Revision
Date
Inserted
Date
Inserted
By By
RECORD OF REVISIONS
Record of Revisions
1 01.10.01
2 29.10.01
3 05.11.01
4 07.11.01
5 26.11.01
6 01.03.02
7 15.03.02
8 22.03.02
9 14.05.02
10 18.05.02
11 08.07.02
12 26.04.05
13 28.10.05
14 18.01.06
15 30.04.08
16 15.09.09
17 02.03.10
18 21.06.10
19 25.11.10
20 24.02.11
21 05.11.12
22 19.03.13
23 19.07.13
24 15.08.13
25 30.10.13
26 02.03.15
27 21.07.15
28 28.08.15

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Temp. Revision
Number
Page Date of
Revision By By
Date
Removed
RECORD OF TEMPORARY REVISIONS
Record of Temp. Revisions
01 05-20-00 p.4 24.01.13 19.03.13
02 05-10-00 p.1 & 2 11.06.14 28.08.15
03 05-20-00 p.7 14.08.14 28.08.15
76-10-00 p.203
& 204
04 12-14-00 p.301 27.04.15
& 302
75-10-00 p.201
79-20-00 p.201

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Revision
Number
Revision
Number
Date of
Revision
Date of
Revision
HIGHLIGHTS OF REVISIONS
Highlights of Revisions
Reason for Revision Reason for Revision
25 30.10.13 FAA validation:
description/maintenance
of electrical system,
avionics and structures
revised; airworthiness
limitations;
26 02.03.15 Life time limit,
6000 hour inspection
27 21.07.15 “Fuel” revision;
fuel indicating system
calibration procedures
28 28.08.15 TBO’s and maintenance
checklist revised; Temp.
rev. 2 & 3 incorporated

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MAINTENANCE MANUAL
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LIST OF EFFECTIVE CHAPTERS
LIST OF EFFECTIVE CHAPTERS
Chapter Title Date*
GENERAL
Introduction 30.10.13
04 Airworthiness Limitations 02
05 Time Limits / Maintenance Checks 28.08.15
06 Dimensions and Areas 26
07 Lifting & Shoring 30
08 Leveling and Weighing 27
09 Towing and Taxiing 02
10 Parking, Mooring, Storage & Return to Service 02
11 Placards and Markings 05
12 Servicing 30
AIRFRAME SYSTEMS
20 Standard Practices Airframe 05
21 Ventilation and Heating 08
23 Communications 30
24 Electrical Power 30
25 Equipment and Furnishings 30.10.13
27 Flight Controls 30
28 Fuel 21.07.15
31 Indicating/Recording Systems 30
32 Landing Gear 15
33 Lights 30.10.13
34 Navigation 30
STRUCTURES
51 Structures 30
53 Fuselage 30
55 Stabilizers 14
57 Wings 18
PROPELLER
61 Propeller 19
Table of Contents 28.08.15
.03.15
.04.05
.10.13
.09.01
.03.10
.03.10
.11.12
.10.13
.11.12
.07.02
.10.13
.10.13
.10.13
.10.13
.03.02
.10.13
.10.13
52 Doors 30.10.13
.10.13
.05.02
56 Windows 19.07.13
.01.06
.03.13
List of Chapters
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LIST OF EFFECTIVE CHAPTERS
POWER PLANT
71 Power Plant 26
74 Ignition 29
75 Cooling System 26
76 Engine Controls 28
77 Engine Indicating 26
78 Exhaust 07
79 Oil 07
80 Starting 05
91 Charts and Wiring Diagrams
* The date refers to the issue / revision date of the respective chapter.
.04.05
.10.01
.04.05
.08.15
.11.01
.11.01
.11.01
.11.01
30.04.08
LIST OF EFFECTIVE CHAPTERS
Chapter Title Date*
List of Chapters
28.08.15
Page 2
The technical content of this document (revision 28) is approved under the authority of
DOA ref. EASA.21J.025.
Date, Signature Office of Airworthiness

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CHAPTER 5
TIME LIMITS / MAINTENANCE CHECKS

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05 - TOC Page 1
Maintenance Checks
TABLE OF CONTENTS
Chapter
Section
TIME LIMITS / MAINTENANCE CHECKS - GENERAL ...........................05-00-00 1
Introduction 05-00-00 1
General Description 05-00-00 1
SCHEDULED MAINTENANCE CHECKS....................................................05-20-00 1
General 05-20-00 1
Inspection Time Intervals Chart 05-20-00 1
DAILY INSPECTIONS......................................................................................05-30-00 1
General 05-30-00 1
Pre-Flight Check 05-30-00 1
Post-Flight Check 05-30-00 1
UNSCHEDULED MAINTENANCE CHECKS .............................................05-50-00 1
General 05-50-00 1
Special Checks 05-50-00 1
Title Subject Page
COMPONENT TIME LIMITS .........................................................................05-10-00 1
General 05-10-00 1
Component Time Limits 05-10-00 1
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05-00-00
Maintenance Checks
TIME LIMITS / MAINTENANCE CHECKS - GENERAL
1.
A. This chapter provides scheduled and unscheduled maintenance checks and inspections,
recommended by the type certificate holder AQUILA Aviation GmbH as well as the time limits for
service life limited components and parts.
2.
In the following, a brief description and intended purpose of each section of this chapter is given.
A. Section 05-00-00 - Time limits / Maintenance Checks - General. This section provides a general
overview of the content and purpose of this chapter.
B. Section 05-10-00 – Component Time Limits. This section contains the time limits of all service life
limited components and parts and recommended time between overhaul (TBO) for components.
C. Section 05-20-00 - Scheduled Maintenance Checks. This section contains information about
recommended scheduled maintenance and inspections. The recommended maintenance and
inspection program for the systems and components as well as the relevant intervals are
embodied in a checklist included in this section.
D. Section 05-30-00 - Daily Inspections. In this section pre-flight and post-flight checks are described,
that have to be carried out every day the aircraft is in operation.
E. Section 05-50-00 - Unscheduled Maintenance Checks. This section specifies checks, which have to
be conducted after unusual events and incidences such as hard landings.
Introduction
General Description
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