Arbortech AS200X Setup guide

AS200XBRICK & MORTAR SAW______________
OWNER’S INSTRUCTION MANUAL
Please read this manual carefully to ensure correct operation and care of the machine. If you use the AS200X
correctly, it will provide you with years of reliable service saving you time and money.
Double Insulation used throughout, no
provision for earthing.
www.arbortechtools.com
ALL.FG.200240.00
Double Insulation used throughout, no
provision for earthing.
www.arbortechtools.com

14
5
9
67
3
2
10
8
ITEM DESCRIPTION
1
Rear handle
2
Trigger switch
3
Lock-off lever
4
Lock on button
5
Top Handle
6
Leaver- blade locking
7 Vacuum Bracket
8
Handle Locking Button
9
Dust Boot
10
GP Blades

i
ii
iii
iv
ITEM DESCRIPTION
1
Rear handle
2
Trigger switch
3
Lock-off lever
4
Lock on button
5
Top Handle
6
Leaver- blade locking
7
Vacuum Bracket
8
Handle Locking Button
9
Dust Boot
10
GP Blades

v
vi

5MM
vii

6
1. INTRODUCTION
The Arbortech AS200X Brick & Mortar Saw is
designed and manufactured in Australia, using only
the highest quality components and manufacturing
processes.
The unique patented orbital cutting action of two
reciprocating blades, allows cutting of brick, mortar
and masonry faster than traditional reciprocating
saws.
This cutting action also produces minimal amounts
of airborne dust, offering a safe and controllable
operation, with the ability to cut to a depth of
120mm (4 3/4”), cut square corners and make
variable width cuts. The AS200X is ideally suited to
a variety of tasks including:
•removal of mortar for tuck pointing of brick
walls
•removal of single bricks from walls
•cutting of bricks without damage to adjacent
areas or “blow-out” stitching, keying or toothing
of brick walls “chasing” cuts for conduits and
similar items into walls
•cutting holes in walls or other surfaces
•finishing corner cuts in walls.
The tool can be fitted with a range of blades to best suit
different applications.
Definitions: Safety Guidelines
The definitions below describe the level of severity
for each signal word. Please read the manual and
pay attention to these symbols.
DANGER: Indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
WARNING: Indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
CAUTION: Indicates a potentially hazardous
situation which, if not avoided, may result in minor
or moderate injury.
CAUTION: Used without the safety alert symbol
indicates a potentially hazardous situation which, if not
avoided, may result in property damage.
Denotes risk of electric shock.
2. GENERAL POWER TOOL
SAFETY WARNINGS
WARNING Read all safety warnings,
instructions, illustrations and specifications
provided with this power tool. Failure to follow all
instructions listed below may result in electric shock,
fire and/or serious injury.
Save all warnings and instructions for future
reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered and
dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while
operating a power tool. Distractions can cause you
to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
b) Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords
increase the risk of electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
f) If operating a power tool in a damp location is
unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.

6
1. INTRODUCTION
The Arbortech AS200X Brick & Mortar Saw is
designed and manufactured in Australia, using only
the highest quality components and manufacturing
processes.
The unique patented orbital cutting action of two
reciprocating blades, allows cutting of brick, mortar
and masonry faster than traditional reciprocating
saws.
This cutting action also produces minimal amounts
of airborne dust, offering a safe and controllable
operation, with the ability to cut to a depth of
120mm (4 3/4”), cut square corners and make
variable width cuts. The AS200X is ideally suited to
a variety of tasks including:
•removal of mortar for tuck pointing of brick
walls
•removal of single bricks from walls
•cutting of bricks without damage to adjacent
areas or “blow-out” stitching, keying or toothing
of brick walls “chasing” cuts for conduits and
similar items into walls
•cutting holes in walls or other surfaces
•finishing corner cuts in walls.
The tool can be fitted with a range of blades to best suit
different applications.
Definitions: Safety Guidelines
The definitions below describe the level of severity
for each signal word. Please read the manual and
pay attention to these symbols.
DANGER: Indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
WARNING: Indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
CAUTION: Indicates a potentially hazardous
situation which, if not avoided, may result in minor
or moderate injury.
CAUTION: Used without the safety alert symbol
indicates a potentially hazardous situation which, if not
avoided, may result in property damage.
Denotes risk of electric shock.
2. GENERAL POWER TOOL
SAFETY WARNINGS
WARNING Read all safety warnings,
instructions, illustrations and specifications
provided with this power tool. Failure to follow all
instructions listed below may result in electric shock,
fire and/or serious injury.
Save all warnings and instructions for future
reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered and
dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while
operating a power tool. Distractions can cause you
to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
b) Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords
increase the risk of electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
f) If operating a power tool in a damp location is
unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
7
3) Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the influence of drugs, alcohol or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
b) Use personal protective equipment. Always
wear eye protection. Protective equipment such
as a dust mask, non-skid safety shoes, hard hat or
hearing protection used for appropriate conditions
will reduce personal injuries.
c) Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and or battery pack, picking up
or carrying the tool. Carrying power tools with
your finger on the switch or energising power tools
that have the switch on invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
e) Do not overreach. Keep proper footing and
balance at all times. This enables better control of
the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewellery
or long hair can be caught in moving parts.
g) If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
these devices can reduce dust-related hazards.
h) Do not let familiarity gained from frequent use
of tools allow you to become complacent and
ignore tool safety. A careless action can cause
severe injuries within a fraction of a second.
4) Power tool use and care
a) Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
b) Do not use the power tool if the switch does
not turn it on and off. Any power tool that
cannot be controlled with the switch is
dangerous and must be repaired.
c) Disconnect the plug from the power source
and/ or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
e) Maintain power tools and accessories. Check
for misalignment or binding of moving parts,
breakage of parts and any other condition that
may affect the power tools operation. If
damaged, have the power tool repaired before
use. Many accidents are caused by poorly
maintained power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the power
tool for operations different from those intended
could result in a hazardous situation.
h) Keep handles and grasping surfaces dry, clean
and free from oil and grease. Slippery handles
and grasping surfaces do not allow for safe
handling and control of the tool in unexpected
situations.
5) Service
a) Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
6) Safety instructions for reciprocating
saws
a) Hold the power tool by insulated gripping
surfaces, when performing an operation where
the cutting accessory may contact hidden
wiring or its own cord. Cutting accessory
contacting a "live" wire may make exposed metal
parts of the power tool "live"and could give the
operator an electric shock.
b) Use clamps or another practical way to secure

8
and support the workpiece to a stable
platform. Holding the workpiece by hand or
against your body leaves it unstable and may
lead to loss of control.
c) Do not operate the tool with any attachment
other than those recommended in this
instruction manual.
d) Only use the tool with the correct voltage, as
specified in the tool label.
e) Never start a tool under load. Start the tool
before engaging the work piece.
f) Never start or operate the tool with fingers
or other objects through the holes in the
blades.
g) Use care when handling blades during and
after use. The blades and some areas of the
tool become hot in use.
h) Always ensure that before cutting there are
no hazards such as electrical wiring, pipes or
insulation in the area to be cut.
i) Allow for resting periods to ease the effect of
the vibration of the tool. Use work gloves to
minimise vibration effect on the body.
j) Ensure the dust extraction equipment is
connected and properly used.
k) The use of any accessory or attachment
other than those recommended in this
instruction manual may present a risk of
personal injury.
l) Do not force the tool. It is designed to operate
with moderate effort. Overheating of the drive
system and motor can occur if the tool is
overloaded.
m) Always operate the tool holding it with both
hands.
SYMBOLS The following symbols are used in this
manual and marking of this tool
Class 2 Construction (Double Insulation
used throughout, no provision for
earthing.)
Read the instruction manual
Wear hearing protection
Wear eye protection
Wear breathing protection mask
Wear gloves
VAC volts alternating current
A amperes
Hz hertz
W watt
N0
no load speed
/min Reciprocations per minute
dB decibels
Nm newton metres
m metres
m/s metres per second
mm millimetres
kg-m kilogram metres
ft-lb foot pounds
3. FUNCTIONAL DESCRIPTION
1) AS200X tool description
The AS200X is a double reciprocating saw designed
to cut rigid materials such as mortar, clay fired bricks,
plasterboard, fibreboard. The AS200X uses a variety
of blades to suit the material being cut. Blades can
be changed, as shown on the diagrams at to ,
to suit the required depth or length of cut.
The tool is supplied with a dust boot which can easily
be attached by the user following the instruction
diagram . .
The blades are driven via a belt drive designed to
allow some slip in case of the blades jamming. If
excessive belt slipping occurs, re-tension the
belt as shown on the diagrams .
The top and rear handle are designed for comfort
when used in a variety of cutting orientations. For
better handling in various cutting applications, the top
handle can be repositioned as shown on the
diagrams at .
2) Blade description
The AS200X uses a variety of blades to cut different
materials and different profiles.
General Purpose blades use
Tungsten Carbide teeth and are suited
for working general masonry. General
Purpose blades are designed to cut to
a depth of 110mm (4 3/8”).
Plunge blades use Tungsten Carbide
teeth and have a maximum cutting depth
of 120mm (4 3/4”). Mortar plunge blades

8
and support the workpiece to a stable
platform. Holding the workpiece by hand or
against your body leaves it unstable and may
lead to loss of control.
c) Do not operate the tool with any attachment
other than those recommended in this
instruction manual.
d) Only use the tool with the correct voltage, as
specified in the tool label.
e) Never start a tool under load. Start the tool
before engaging the work piece.
f) Never start or operate the tool with fingers
or other objects through the holes in the
blades.
g) Use care when handling blades during and
after use. The blades and some areas of the
tool become hot in use.
h) Always ensure that before cutting there are
no hazards such as electrical wiring, pipes or
insulation in the area to be cut.
i) Allow for resting periods to ease the effect of
the vibration of the tool. Use work gloves to
minimise vibration effect on the body.
j) Ensure the dust extraction equipment is
connected and properly used.
k) The use of any accessory or attachment
other than those recommended in this
instruction manual may present a risk of
personal injury.
l) Do not force the tool. It is designed to operate
with moderate effort. Overheating of the drive
system and motor can occur if the tool is
overloaded.
m) Always operate the tool holding it with both
hands.
SYMBOLS The following symbols are used in this
manual and marking of this tool
Class 2 Construction (Double Insulation
used throughout, no provision for
earthing.)
Read the instruction manual
Wear hearing protection
Wear eye protection
Wear breathing protection mask
Wear gloves
VAC
volts alternating current
A
amperes
Hz
hertz
W
watt
N0
no load speed
/min
Reciprocations per minute
dB
decibels
Nm
newton metres
m
metres
m/s
metres per second
mm
millimetres
kg-m
kilogram metres
ft-lb
foot pounds
3. FUNCTIONAL DESCRIPTION
1) AS200X tool description
The AS200X is a double reciprocating saw designed
to cut rigid materials such as mortar, clay fired bricks,
plasterboard, fibreboard. The AS200X uses a variety
of blades to suit the material being cut. Blades can
be changed, as shown on the diagrams at to ,
to suit the required depth or length of cut.
The tool is supplied with a dust boot which can easily
be attached by the user following the instruction
diagram . .
The blades are driven via a belt drive designed to
allow some slip in case of the blades jamming. If
excessive belt slipping occurs, re-tension the
belt as shown on the diagrams .
The top and rear handle are designed for comfort
when used in a variety of cutting orientations. For
better handling in various cutting applications, the top
handle can be repositioned as shown on the
diagrams at .
2) Blade description
The AS200X uses a variety of blades to cut different
materials and different profiles.
General Purpose blades use
Tungsten Carbide teeth and are suited
for working general masonry. General
Purpose blades are designed to cut to
a depth of 110mm (4 3/8”).
Plunge blades use Tungsten Carbide
teeth and have a maximum cutting depth
of 120mm (4 3/4”). Mortar plunge blades
9
can cut slots of 75mm (3”) in length.
Switch Box blades use Tungsten
Carbide teeth and have a maximum
cutting depth of 120mm (4 3/4”).
Suitable for installing small electrical
switch boxes into plaster, brick/
masonry walls.
Heritage Blades Ideal for mortar
removal on thin joints and heritage
restoration and have a maximum cutting
depth of 75mm (3”).
Head joint Blades Ideal for mortar
removal on vertical joints and have a
maximum cutting depth of 75mm (3”).
Caulking Blades Ideal to remove
caulking between concrete panels
e.g. tilt up, parking lots. *Available
in 3 widths (1/2”, 1” and 2”).
XL General Purpose
Blades
Cutting depth up
to 170mm (6 3/4”) without
overcutting.
Tuckpointing Blades Used for
removing the mortar between bricks
in restoration work. Max. cutting
Depth 35mm (1 3/8”)
NOTE: Blades are a wearing part. In normal
operation, blade life may vary with the hardness of
materials cut.
4. OPERATION
1) Setup
WARNING: It is recommended that the tool
always be supplied via a residual current device
with a rated residual current of 30mA or less.
The AS200X is supplied in a case with blades and
the dust boot detached from the tool. Mount the
blades and the dust boot before using the tool
following the instruction diagrams. Make sure the
blades are locked in before switching the tool on.
NOTE: Always use matched pairs of blades.
Never mix used blades with new blades
CAUTION: Do not operate the tool if the
blades are loose. Operation with loose blades will
severely damage the blade mount requiring
repair.
2) Dust extraction
The AS200X should be fitted with a Dust Boot as
shown in diagram , and used with a dust
extraction vacuum. The Dust Boot significantly
reduces airborne dust exposure to the user and
bystanders. The Dust Boot can be fitted and
removed from the AS200X without tools, and with the
blades mounted. See the instruction diagrams how to fit
the Dust Boot.
The Vacuum Bracket (Item 7) on the underside of the
AS200X is designed to accommodate standard dust
extraction vacuums including a 35mm (1 3/8”)
diameter tapered vacuum and a 38mm (1 1/2”)
diameter vacuum fitting. Use an appropriate dust
extraction system or vacuum intended for masonry
dust.
NOTE: Failure to use the Dust Boot when cutting
masonry materials will cause excessive wear of
electrical components. Damage caused by dust will
lead to premature failure of the motor, which will
affect the warranty.
CAUTION: Verify that the vacuum machine
being used has a filter system appropriate for the
material being cut. Incorrect filtration can result in
inadequate dust control and also possible damage to
the vacuum machine.
3) SPECIFICATIONS
ITEM SPECIFICATION
Cutting
depth/width
120 mm (4 3/4”)/7.2 mm
(9/32”), depending on blade
Weight, with
cutting blades
4.3 kg (9.5 lb)
Dimensions
without blades
610 mm (24”) L
75 mm (3”) W
342 mm (13.5”) H
No load speed
N
0
5100 rpm
Electrical rating,
nominal
230 - 240VAC, 50 Hz;
Power
1500 W
Dust extraction
vacuum hose
interface
Suits vacuum hose with
35mm diameter internal
taper fitting, or 38mm
diameter external taper
fitting.

DIRECTION
OF CUT
HAMMERING!
HAMMERING!
HAMMERING!
CLEARANCE
DIRECTION OF CUT
Fig. 6
DIRECTION
OF CUT
HAMMERING!
HAMMERING!
HAMMERING!
CLEARANCE
DIRECTION OF CUT
Fig. 7
10
3) Operation
CAUTION: During operation the AS200X may
cause hand-arm vibration, which can result in
fatigue or discomfort after long periods of
continuous use. Vibration will increase with the
hardness of material.
Do not operate the tool if discomfort is experienced
and ensure that sufficient rest periods are taken
during cutting. For further information, contact the
manufacturer.
Before attempting to operate the tool, please
ensure that the safety section of this manual has
been consulted.
Apply protective hearing, breathing, eyes and
body protection as appropriate.
With the blades secured and the tool switch OFF,
plug the tool into the power socket.
CAUTION:
Do not block the cooling
intake vents or ingest
dust or debris at the rear
of the motor as this may
cause the motor to
overheat. If working in
dusty conditions, it is
recommended that the
vents be regularly
cleaned with an air blast.
(See Fig. 1)
Hold the tool by both the top handle and the motor
housing.
To start the cut, hold the tool firmly in your hands
and turn on the power then apply the middle of the
blade cutting edge to the work, keeping in mind
that the direction of cut is towards the rear of the
blades.
While cutting, move the tool and blade in a slow
sawing motion, which improves the cut rate,
reduces concentrated heat build-up and evens the
wear on the blades. (See Fig.2 & 3)
CAUTION:Do not allow the forward or rear end of
the blades to hammer onto hard surfaces (shown in
Fig. 4 and 5) as this will damage the blades and tool.
If unintentional hammering occurs, stop the tool or
withdraw it from the cut immediately.
When using any of the blade types, avoid hammering
of the ends of the blades into the ends of the cut by
using a slow rocking and sweeping motion. For best
performance try to ensure that the teeth are the only
part of the blade in contact with the workpiece.
When using the Plunge blades, the cut should have
enough clearance on each end (shown in Fig. 6), to
ensure that no hammering of the blade ends occurs
(as shown in Fig. 7).
Fig.1
Fig.3
Fig.2
Fig.6
Fig.4
Fig.5
Fig.7
10
3) Operation
CAUTION: During operation the AS200X may
cause hand-arm vibration, which can result in
fatigue or discomfort after long periods of
continuous use. Vibration will increase with the
hardness of material.
Do not operate the tool if discomfort is experienced
and ensure that sufficient rest periods are taken
during cutting. For further information, contact the
manufacturer.
Before attempting to operate the tool, please
ensure that the safety section of this manual has
been consulted.
Apply protective hearing, breathing, eyes and
body protection as appropriate.
With the blades secured and the tool switch OFF,
plug the tool into the power socket.
CAUTION:
Do not block the cooling
intake vents or ingest
dust or debris at the rear
of the motor as this may
cause the motor to
overheat. If working in
dusty conditions, it is
recommended that the
vents be regularly
cleaned with an air blast.
(See Fig. 1)
Hold the tool by both the top handle and the motor
housing.
To start the cut, hold the tool firmly in your hands
and turn on the power then apply the middle of the
blade cutting edge to the work, keeping in mind
that the direction of cut is towards the rear of the
blades.
While cutting, move the tool and blade in a slow
sawing motion, which improves the cut rate,
reduces concentrated heat build-up and evens the
wear on the blades. (See Fig.2 & 3)
CAUTION:Do not allow the forward or rear end of
the blades to hammer onto hard surfaces (shown in
Fig. 4 and 5) as this will damage the blades and tool.
If unintentional hammering occurs, stop the tool or
withdraw it from the cut immediately.
When using any of the blade types, avoid hammering
of the ends of the blades into the ends of the cut by
using a slow rocking and sweeping motion. For best
performance try to ensure that the teeth are the only
part of the blade in contact with the workpiece.
When using the Plunge blades, the cut should have
enough clearance on each end (shown in Fig. 6), to
ensure that no hammering of the blade ends occurs
(as shown in Fig. 7).
Fig.1
Fig.3
Fig.2
Fig.6
Fig.4
Fig.5
Fig.7
10
3) Operation
CAUTION: During operation the AS200X may
cause hand-arm vibration, which can result in
fatigue or discomfort after long periods of
continuous use. Vibration will increase with the
hardness of material.
Do not operate the tool if discomfort is experienced
and ensure that sufficient rest periods are taken
during cutting. For further information, contact the
manufacturer.
Before attempting to operate the tool, please
ensure that the safety section of this manual has
been consulted.
Apply protective hearing, breathing, eyes and
body protection as appropriate.
With the blades secured and the tool switch OFF,
plug the tool into the power socket.
CAUTION:
Do not block the cooling
intake vents or ingest
dust or debris at the rear
of the motor as this may
cause the motor to
overheat. If working in
dusty conditions, it is
recommended that the
vents be regularly
cleaned with an air blast.
(See Fig. 1)
Hold the tool by both the top handle and the motor
housing.
To start the cut, hold the tool firmly in your hands
and turn on the power then apply the middle of the
blade cutting edge to the work, keeping in mind
that the direction of cut is towards the rear of the
blades.
While cutting, move the tool and blade in a slow
sawing motion, which improves the cut rate,
reduces concentrated heat build-up and evens the
wear on the blades. (See Fig.2 & 3)
CAUTION:Do not allow the forward or rear end of
the blades to hammer onto hard surfaces (shown in
Fig. 4 and 5) as this will damage the blades and tool.
If unintentional hammering occurs, stop the tool or
withdraw it from the cut immediately.
When using any of the blade types, avoid hammering
of the ends of the blades into the ends of the cut by
using a slow rocking and sweeping motion. For best
performance try to ensure that the teeth are the only
part of the blade in contact with the workpiece.
When using the Plunge blades, the cut should have
enough clearance on each end (shown in Fig. 6), to
ensure that no hammering of the blade ends occurs
(as shown in Fig. 7).
Fig.1
Fig.3
Fig.2
Fig.6
Fig.4
Fig.5
Fig.7
DIRECTION
OF CUT
HAMMERING!
HAMMERING!
HAMMERING!
CLEARANCE
DIRECTION OF CUT
DIRECTION
OF CUT
HAMMERING!
HAMMERING!
HAMMERING!
CLEARANCE
DIRECTION OF CUT
Fig. 2
DIRECTION
OF CUT
HAMMERING!
HAMMERING!
HAMMERING!
CLEARANCE
DIRECTION OF CUT
Fig. 3
DIRECTION
OF CUT
HAMMERING!
HAMMERING!
HAMMERING!
CLEARANCE
DIRECTION OF CUT
Fig. 4
Fig. 1
DIRECTION
OF CUT
HAMMERING!
HAMMERING!
HAMMERING!
CLEARANCE
DIRECTION OF CUT
Fig. 5

11
5. MAINTENANCE
WARNING: To reduce the risk of serious
personal injury, turn the tool off and disconnect tool
from the power source before making any
adjustments or removing/installing attachments or
accessories.
Before reconnecting the tool, depress and release
the trigger switch to ensure that the tool is turned
off.
To assure product SAFETY and RELIABILITY,
repairs, maintenance and adjustment (including
brush inspection and replacement) should be
performed by an Arbortech authorised service
centre. Always use identical replacement parts.
1) Motor
Cleaning
CAUTION: Blow dust and grit out of the
motor and switch actuator using clean, dry
compressed air regularly. Dust and grit particles
often accumulate on interior surfaces and can
cause premature failure. Failure to regularly clean
the AS200X will affect the tools warranty.
CAUTION: Always wear safety glasses
when using or cleaning this tool. Never use
solvents or other harsh chemicals for cleaning the
non-metallic parts of the tool. Use a clean, dry cloth
only.
Accessories
To reduce the risk of injury, only ARBORTECH,
accessories should be used with this product.
Recommended accessories for use with your tool
are available from your local dealer or authorised
service centre.
Repairs
If you need any assistance in locating any
accessory, or general tool query please contact
ARBORTECH.
If the power cord of this power tool is damaged,
replacement is necessary. Power cord replacement
must be done by the manufacturer or an authorised
service agent to avoid a safety hazard.
Brushes
The AS200X is fitted with auto-cut off brushes.
When the brushes are worn below minimum
length, they stop tool operation reducing internal
motor damage. Contact your local dealer or
authorised service centre for brush replacement.
2) Belt drive
CAUTION: The belt tension should be checked if
frequent belt slip occurs during use. Continuing to
operate the tool with a loose belt may result in poor
functionality or damage to the pulleys. Replacement
is required if the belt cannot be sufficiently tensioned
to prevent slipping.
If tensioning is required, insert 5 mm Allen key
through the slot on the right-hand plastic housing and
loosen up the socket screw (one turn only), then pull
it upward to increase the tension and then tighten up
at the new position (see the instruction diagrams). If
frequent belt slipping continues the belt replacement
is required.
To replace the belt, contact your ARBORTECH
authorised service centre.
3) Blades and teeth
With use, the blades will become dull and the cutting
performance will decrease. Occasionally, if very hard
materials are cut, or the teeth impact a hard surface
at an odd angle, teeth may become chipped or
broken. The blades can still be used, but cutting
performance will be reduced.
If “blueing” of the blade periphery occurs, the blades
are running too hot. This occurs when the blades
become worn, too much force is applied, the operator
does not use sufficient sweeping motion or the
material is too hard.
NOTE: Using sharp blades will improve the
performance and longevity of the tool.
6. WARRANTY AND SERVICE
For warranty repair, inspection, service and spare
parts, please contact your place of purchase, or
Contact us directly at:
ARBORTECH PTY LTD
67WESTCHESTER ROAD,MALAGA,PERTH
WESTERN AUSTRALIA
• 6090
T: [phone]
Fax: [phone]
www.arbortechtools.com
E: [e-mail]
10
3) Operation
CAUTION: During operation the AS200X may
cause hand-arm vibration, which can result in
fatigue or discomfort after long periods of
continuous use. Vibration will increase with the
hardness of material.
Do not operate the tool if discomfort is experienced
and ensure that sufficient rest periods are taken
during cutting. For further information, contact the
manufacturer.
Before attempting to operate the tool, please
ensure that the safety section of this manual has
been consulted.
Apply protective hearing, breathing, eyes and
body protection as appropriate.
With the blades secured and the tool switch OFF,
plug the tool into the power socket.
CAUTION:
Do not block the cooling
intake vents or ingest
dust or debris at the rear
of the motor as this may
cause the motor to
overheat. If working in
dusty conditions, it is
recommended that the
vents be regularly
cleaned with an air blast.
(See Fig. 1)
Hold the tool by both the top handle and the motor
housing.
To start the cut, hold the tool firmly in your hands
and turn on the power then apply the middle of the
blade cutting edge to the work, keeping in mind
that the direction of cut is towards the rear of the
blades.
While cutting, move the tool and blade in a slow
sawing motion, which improves the cut rate,
reduces concentrated heat build-up and evens the
wear on the blades. (See Fig.2 & 3)
CAUTION:Do not allow the forward or rear end of
the blades to hammer onto hard surfaces (shown in
Fig. 4 and 5) as this will damage the blades and tool.
If unintentional hammering occurs, stop the tool or
withdraw it from the cut immediately.
When using any of the blade types, avoid hammering
of the ends of the blades into the ends of the cut by
using a slow rocking and sweeping motion. For best
performance try to ensure that the teeth are the only
part of the blade in contact with the workpiece.
When using the Plunge blades, the cut should have
enough clearance on each end (shown in Fig. 6), to
ensure that no hammering of the blade ends occurs
(as shown in Fig. 7).
Fig.1
Fig.3
Fig.2
Fig.6
Fig.4
Fig.5
Fig.7

ARBORTECH PTY LTD
67 Westchester Rd, Malaga,
Perth, Western Australia 6090
Ph: [phone]
Fax: [phone]
ARBORTECH EUROPE GMBH
Esloher Str. 188,
57413 Finnentrop, Germany
(Germany) [phone]
USA
30 Corporate Park Dr, Suite 210
Pembroke, MA 02359
(USA) Toll Free: [phone]
CANADA
120 Saunders Rd, Unit 4
Barrie, Ontario L4N 9A8
Email
[e-mail]
Facebook
www.facebook.com/ArbortechTools
www.arbortechtools.com
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