Arjo Ninjo FD1600 User manual

6001313502_4EN • 02/2023
INSTRUCTIONS FOR USE
Ninjo

WARNING
To avoid injury, always read this Instructions for Use and accompanied documents before using
the product.
Mandatory to read the Instructions for Use.
The model name and serial number should always be provided when ordering
spare parts or during queries per telephone or written correspondence:
Serial number of the machine:
……………………………………………………
Machine model:
……………………………………………………
Design Policy and Copyright
® and ™ are trademarks belonging to the Arjo group of companies.
© Arjo 2023.
As our policy is one of continuous improvement, we reserve the right to modify designs without
prior notice. The content of this publication may not be copied either whole or in part without the
consent of Arjo.

3
Contents
PREFACE...........................................................................................................................5
'H¿QLWLRQVLQWKLV,)8 ...................................................................................................6
 6$)(7<35(&$87,216............................................................................................7
 ,PSRUWDQW..............................................................................................................7
 ,VRODWRUVZLWFK......................................................................................................8
 ,QDQHPHUJHQF\..................................................................................................8
 35(6(17$7,21..........................................................................................................9
2.1 Area of application ...............................................................................................9
2.2 Models .................................................................................................................9
2.3 Control panel .....................................................................................................10
2.3.1 Components........................................................................................10
2.3.2 Functions ............................................................................................10
2.4 Display options ..................................................................................................11
2.4.1 Displayed while a program is running .................................................11
2.4.2 Display after program end...................................................................11
 23(5$7,1*,16758&7,216 .................................................................................12
3.1 Program overview..............................................................................................12
3.2 Run a program...................................................................................................13
3.2.1 Start a program ...................................................................................13
3.2.2 During ongoing program .....................................................................13
3.2.3 After program completion....................................................................13
3.3 Cooling...............................................................................................................14
3.4 Examples of items and program selection.........................................................14
 0$,17(1$1&( .........................................................................................................15
4.1 Flushing chamber ..............................................................................................15
4.2 The outside........................................................................................................15
4.3 Preventive maintenance ....................................................................................15
4.3.1 Periodic maintenance .........................................................................15
4.3.2 Service table .......................................................................................16
4.4 Machines that are not in use..............................................................................18
5 ALARM ........................................................................................................................19
5.1 Alarm indication .................................................................................................19
5.2 Acknowledgement of error message .................................................................19
5.3 During a power failure........................................................................................19
 7528%/(6+227,1*...............................................................................................20
6.1 List of codes.......................................................................................................20
6.2 Types of codes...................................................................................................20
 '(7(5*(17..............................................................................................................21
 8VLQJGHWHUJHQW .................................................................................................21
7.2 Flushing detergent.............................................................................................21
7.3 Positioning .........................................................................................................22
7.4 Switching ...........................................................................................................22

4
 :$7(548$/,7< ......................................................................................................23
8.1 Requirements ....................................................................................................23
8.2 Main factors .......................................................................................................23
8.3 Recommendation...............................................................................................23
8.4 Local standard ...................................................................................................23
 /RFDOVWDQGDUGW\SLFDOVSHFL¿FDWLRQ ..................................................................24
 (19,5210(17$/352'8&7'(&/$5$7,21 .....................................................25
9.1 Comments .........................................................................................................25
9.2 Distribution.........................................................................................................25
 8VH ....................................................................................................................25
9.4 Waste disposal ..................................................................................................26
9.5 Load pallets .......................................................................................................26
 (1'2)/,)(',6326$/........................................................................................27
 6<0%2/(;3/$1$7,21 ........................................................................................28
 (/(&7520$*1(7,&&203$7,%,/,7< ...............................................................30

5
PREFACE
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of the machine and the maintenance for which the user is
responsible. The Assembly and installation instructions describes
the machine's installation. The Technical manual describes
necessary information for operators and maintenance personnel.
The information in the manual must be complied with to ensure
safe and error-free operation.
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PDFKLQHIRUWKH¿UVWWLPHDVZHOODVIDPLOLDUL]LQJWKHPVHOYHVZLWK
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and maintenance personnel must have completed training through
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7KHLQIRUPDWLRQLQWKLV,QVWUXFWLRQVIRUXVH describes the machine
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Availabel models:
FD1600 Free standing model with polymer chamber
FD1610 Free standing model with stainless steel chamber
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The machine is accompanied by the following documentation:
• ,QVWUXFWLRQVIRUXVH
• Assembly and installation instructions
• Quick reference guide
The following documentation shall be provided by the sales
company to the end-user on request:
• Technical manual
• Spare parts list
The accompanying Quick reference guide must be hung up and
clearly visible in the installation area.
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up-to-date on the date that it was issued.

6
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Safety warning. Failure to understand and obey
this warning may result in injury or machine
damage.
Hot surface. Risk of injury.
Dangerous voltage. Risk of injury.
Note! Note means: This is important information for the
correct use of this system or device.

7
 6$)(7<35(&$87,216
This machine has been designed with a number of built-in safety
devices.
To avoid injury, it is highly important not to bypass these safety
devices.
1.1 Important
• The machine is designed for connection to water only
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• 5HDGWKH,QVWUXFWLRQVIRUXVHWKRURXJKO\EHIRUHXVH
• 7KHPDFKLQHVKRXOGRQO\EHKDQGOHGE\DXWKRUL]HG
personnel. Personnel must also receive regular training.
• ,IDQ\SDUWLVPLVVLQJRUGDPDJHGGR127XVHWKHSURGXFW
• Exercise caution when using the machine, as it uses hot
water and possibly steam.
• Exercise caution when handling the chemical agent used in
the machine. Follow the instructions on the agent:
࢓if the agent is swallowed, comes into contact with the
eyes or skin or if vapors are inhaled.
࢓for instructions on dosage amount and washing
temperatures.
࢓for instructions regarding storage and sorting/disposal
of packing.
• Make sure that the machine has access to detergent before
the process starts. This is important both for the operation of
the machine and for keeping the washing chamber free from
staining.
• The machine must be kept clean if it is to work properly.
• Do not wash down or hose down the machine with water.
• ,QVWDOODWLRQDQGVHUYLFHZRUNPXVWEHSHUIRUPHGE\WUDLQHG
personnel.
• Never bypass the machine's door switch under any
circumstances.
• $OZD\VFRQQHFWWKHHTXLSPHQWYLDDQ5&'UHVLGXDOFXUUHQW
GHYLFH
• $OZD\VXVHDJURXQGHGSRZHUVXSSO\IRUWKHÀXVKHU
disinfector.
• Leakage in the system, for example a worn door seal,
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• Spare parts must only be obtained from Arjo's sales
companies.
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should report the serious incident to the medical device
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user should also report the serious incident to the Competent
Authority in the member state where they are located.

8
1.2 Isolator switch
The machine must always be equipped with a separate isolator
switch in the feed power supply. The isolator switch must be easily
accessible on a wall close to the machine. The external electrical
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of the switch.
1.3 In an emergency
• 6ZLWFKRႇWKHPDLQVZLWFK
• &ORVHVKXWRႇYDOYHVLQWKHZDWHUDQGDQ\VWHDPVXSSO\OLQHV

9
 35(6(17$7,21
2.1 Area of application
Flusher-disinfector for emptying, cleaning and disinfecting,
bedpans, urine bottles and other containers for human waste.
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placed in the proper holder, recommended by Arjo.
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product is put into use.
2.2 Models
1 2
001390
Figure 1. Machine models
1. Free-standing model  8QGHUEHQFKPRGHO

10
2.3 Control panel
2.3.1 Components
12 3 4 5 6 7
Figure 2. Control panel
1. Yellow: Process
running
5. Economy program
6. Normal program
 *UHHQ3URFHVV
complete 7. Starting a program
3. Red: Error indication
4. Display
2.3.2 Functions
Function
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aborted.
Yellow indicator light: The machine is running a program.
The display shows the current status*, for example
the cleaning phase and temperature.
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The green light goes out when the door is opened and
for a short time a program summary* is shown in the
display, for example maximum temperature.
Red indicator light: Error indication.
The display shows an error message.
%XWWRQIRUFKRRVLQJHFRQRP\SURJUDPIRUOLJKWO\VRLOHG
goods.
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goods.
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* The information displayed depends on the display options.

11
2.4 Display options
A service technician can set the information to be shown in the
display.
2.4.1 Displayed while a program is running
The display can be set to show one of the following alternatives
while a program is running:
• Temperature
• A0value
• A0value / Temperature
• Remaining Time
• Temperature / Remaining time
• A0value / Remaining time
• A0value / Remaining time / Temperature
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parameters will be displayed alternately. The A0 value always
remains at 0 until the thermal disinfection begins. When the
temperature reaches 85°C, the A0value will increase in line
with the temperature and time.
2.4.2 Display after program end
The display can be set to show one of the following alternatives
RQFHDSURJUDPKDV¿QLVKHG
• Max. temperature
• A0value
• A0value / Max temperature
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the parameters will be displayed alternately.

12
 23(5$7,1*,16758&7,216
WARNING!
To prevent contamination, use personal protective
equipment, such as gloves and protective glasses,
when handling soiled waste containers and
ORDGLQJWKHJRRGVLQWRWKHÀXVKHUGLVLQIHFWRU
3.1 Program overview
The machine's standard programs are described here. There may
be other programs for the program buttons. A service technician
can change the button functions.
Program Economy Normal
*RRGV Lightly soiled Normally soiled
Key
Process Cleaning
Disinfection
9HQWLODWLRQ2SWLRQ
End of program
Cleaning
Disinfection
9HQWLODWLRQ2SWLRQ
End of program
Time* 6–10 min 7–11 min
Energy 0.16 kWh 0.16 kWh
Water** 11 l + - 10% 18 l +- 10%
* The process times may vary according to which cooling/
ventilation method is used. They may also vary depending
on water temperature and pressure.
,QFOXGLQJFRROLQJ

13
3.2 Run a program
3.2.1 Start a program
WARNING!
If the machine has not been used for more than
72 hours, it is necessary to run a program with
an empty chamber before using the machine to
clean goods.
 2SHQWKHGRRU
2. Place the goods to be cleaned in the holder.
3. Close the door.
4. Select program:
• Normal program: Press , then .
• Economy program: Press , then .
5. The yellow light at ÀDVKHVIRUVL[VHFRQGV'XULQJWKLV
period the program can be cancelled by pressing .
3.2.2 During ongoing program
WARNING!
If the red indicator lights up an error has
occurred. The process is cancelled and
must be repeated.
3.2.3 After program completion
WARNING!
The goods may be hot at the end of the program.
If the temperature of the goods is above 60°C, the
GLVSOD\VKRZV8
1. When the program is complete:
• The green light at lights up.
• The door unlocks automatically.
• Cooling/Ventilation of goods may continue after
FRPSOHWHGSURJUDPRSWLRQDQGLVWKXVWHUPLQDWHG
when the door is opened.
 2SHQWKHGRRUDQGUHPRYHWKHJRRGV

14
3.3 Cooling
A ventilator starts when the disinfection is complete:
• Warm air is sucked out of the chamber.
• 1HZDLULVLQWURGXFHGYLDD+(3$¿OWHU
The items to be washed are cooled using the following method:
• ,QWHUQDOFRROLQJLWHPVWREHZDVKHGDUHFRROHGXVLQJZDWHU
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15883.
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7KHDLULVLQWURGXFHGYLDD+(3$¿OWHU
&RROLQJ9HQWLODWLRQFDQFRQWLQXHDIWHUFRPSOHWHGSURFHVVRSWLRQ
When the green lamp is lit the cooling/ventilation can be terminated
by opening the door.
3.4 Examples of items and program selection
A
002613
B
Figure 3. Example of goods for economy program (A) and normal program (B)
002618
B B
Figure 4. Example of goods for normal program (B)

15
4 MAINTENANCE
4.1 Flushing chamber
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descaler that is intended for the purpose such as Arjo Clean
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4.2 The outside
WARNING!
Do not wash the machine down with water.
The outside of the machine can be cleaned and disinfected with
an alcohol-based cleaning agent or medicinal alcohol. The area
around the display should be cleaned with an alcohol-based
cleaner.
001399
Figure 5. Cleaning the machine
4.3 Preventive maintenance
For safety purposes, never modify equipment or use incompatible
parts.
4.3.1 Periodic maintenance
Periodic maintenance and system testing must be performed
to ensure safety and the machine's proper operation.
The amount of maintenance required depends largely on the
quality of the incoming water and how often the machine is used.
The maintenance interval will have to be determined in each
individual case. Arjo recommends that the stated maintenance
operations be performed at intervals according to the service table.

16
4.3.2 Service table
WARNING!
Maintenance may only be performed by authorized
service technicians.
WARNING!
The machine is connected to the electricity supply
and some components are live.
Note!
The service table is only shown for information purposes.
The service table below shows recommended maintenance
intervals.
,QDGGLWLRQWRV\VWHPWHVWLQJZHUHFRPPHQGWKDWDSSURSULDWH
cleaning tests and temperature validation are performed according
WR (1,62
Measure Every
year/ 7,500
cycles
Every other
year/15,000
cycles
Time*
(minutes)
1 General
1.1 Check the cabling and connection points. • 10
1.2 Check the function of the cooling fan. Clean as required. • 5
1.3 &KHFNWKDWWKHSDQHOODEHOLV¿UPO\Dႈ[HG
is undamaged and legible.
•2
1.4 Check that the door lock and breaker are functioning
properly.
•5
1.5 Check that a goods placement sign and quick help
instructions have been put up.
•1
1.6 Check error codes and the number of processes. • 2
2 The chamber
2.1 &KHFNWKDWWKHURWDWLQJQR]]OHVDUHPRYLQJIUHHO\
Clean as required.
•20
2.2 &KHFNWKDWWKH¿[HGQR]]OHVDUHQRWFORJJHGZLWK
grime and deposits. Clean as required.
•20
2.3 &KHFNIRUOHDNDJHLQWKHQR]]OHDWWDFKPHQWVDQGWKH
hose connections to the chamber.
•-
2.4 Check for proper operation of the temperature sensor. • 10
2.5 Check that the door seal and chamber seal are tight.
Clean or replace as necessary.
•10
2.6 Check the mounting for the goods holder. • 2
2.7 &KHFNWKDWWKHRYHUÀRZGUDLQFRQQHFWLRQWRWKH
chamber is tight.
•-
2.8 &OHDQWKHLQVLGHRIWKHÀXVKLQJFKDPEHU •10

17
Measure Every
year/ 7,500
cycles
Every other
year/15,000
cycles
Time*
(minutes)
2.9 Check the door and door spring. • 15
3 Process tank
3.1 Clean as required. • -
3.2 Check and clean the level sensor. • 5
3.3 Check that the valves are working and that the
connections are not leaking. Clean as required.
•10
4 Steam Generators
4.1 Check the connections to the steam generator for
leakage and make sure the surrounding insulation is
intact and no hot surfaces are exposed.
•5
4.2 Check that the steam generator is working properly. • 10
5 Main pump
5.1 &KHFNWKDWWKHPDLQSXPSLV¿UPO\DWWDFKHGDQGWKDW
there are no leaks in the connections.
•5
6 Dosing system
6.1 Check the hoses between the dosing pump and the
detergent holder. Replace if necessary.
• 5-10
6.2 Check the dosage amount. Adjust if necessary. • 10-30
6.3 Replace hose in the dosing pump. • 5
6.4 Check that the empty container alarm works. Clean or
replace as necessary.
•5
6.5 Check the function of the check valve in the steam
generator.
•5
7 Drainage connection
7.1 &KHFNWKDWWKHGUDLQDJHFRQQHFWLRQLV¿UPO\DWWDFKHG
and that it is not leaking.
•5
89HQWLODWRU2SWLRQ
8.1 5HSODFH+(3$¿OWHU •10
8.2 Check the fan for proper operation and check that the
connections are tight.
•5
8.3 Check that the check valves are functioning properly.
Clean as required.
•10
8.4 Check hoses to the fan. • 5
10 Function check (at each service)
10.1 Run a complete process and be sure there are no deviations according to the
periodic checkpoints.
10.2 Check that the panel’s lights and alarms are functioning.
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operating conditions and equipment level.

18
4.4 Machines that are not in use
A machine that is not being used should be drained. Contact
a service technician.

19
5 ALARM
5.1 Alarm indication
WARNING!
If the disinfection process is cancelled, the goods
are not clean. The goods must be processed
again.
,IWKHUHGODPSDW lights up, the disinfection has been aborted.
The display shows an error message, see "Troubleshooting".
5.2 Acknowledgement of error message
WARNING!
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Some error messages need to be acknowledged before the
machine can be returned to run mode. When the cause of the
error has been found and the error has been put right, the error
message is acknowledged as follows:
First press the button, then the button. Keep both buttons
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corrected, the error message cannot be acknowledged. The
machine is now ready to operate. Re-run the aborted program to
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5.3 During a power failure
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When the power returns, the machine restarts the process
automatically.

20
 7528%/(6+227,1*
6.1 List of codes
The tables below describe the error messages that can
be generated as well as possible measures.
Code Description Measure
8 Lime descaler low level Top up descaler agent.
8 Process agent low level Top up process agent.
8 Rinse-aid low level Top up rinse-aid
8 Warning of high temperature for
goods
Let the goods cool down.
8 ,QDFWLYLW\ZDUQLQJ The machine has been inactive for 72 hours.
A program with an empty chamber must
be run before using the machine to clean goods.
+ Start attempt with door open &ORVHWKHGRRUWKHPDFKLQHPDNHVDQHZVWDUW
DWWHPSW,IWKHHUURUUHFXUVFRQWDFWDXWKRUL]HG
service personnel.
+ Cannot lock door Acknowledge the error as described above. Close the
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UHFXUVFRQWDFWDXWKRUL]HGVHUYLFHSHUVRQQHO
+ Cannot unlock door Acknowledge the error as described on the previous
SDJH,IWKHHUURUUHFXUVFRQWDFWDXWKRUL]HGVHUYLFH
personnel.
F1 Temperature sensor error &RQWDFWDXWKRUL]HGVHUYLFHSHUVRQQHO
F4 Logic error in door, door locked but
not closed.
&RQWDFWDXWKRUL]HGVHUYLFHSHUVRQQHO
F7 Disinfection temperature not reached. &RQWDFWDXWKRUL]HGVHUYLFHSHUVRQQHO
F8 Door open/unlocked during process &RQWDFWDXWKRUL]HGVHUYLFHSHUVRQQHO
F9 6HWWLQJVHUURU(HUURU &RQWDFWDXWKRUL]HGVHUYLFHSHUVRQQHO
F10 &RXOGQRW¿OOHPSW\WDQN &RQWDFWDXWKRUL]HGVHUYLFHSHUVRQQHO
F11 Leakage &RQWDFWDXWKRUL]HGVHUYLFHSHUVRQQHO
F13 Program error &RQWDFWDXWKRUL]HGVHUYLFHSHUVRQQHO
6.2 Types of codes
• 8[LVDQLQIRUPDWLRQFRGH
• +[LVDKDQGOLQJFRGH
• Fx is an error code.