Asada ECOcycle Aurora II User manual

INSTRUCTION MANUAL
Recovery and Reclaim machine
ECOcycleAurora Ⅱ
IM1401
【Pleasereadthismanualbeforeoperating】

1
ECOcycle Aurora Ⅱ
 ThankyouforselectingECOcycleAurora Ⅱ .
 ● PleasegivethisOperationManualtothepersonswhooperatethismachine.
 ● Thecontentsofthismanualmustbethoroughlyreadbytheoperatingpersons.
 ● Obtainthehighestperformancee󱐰ciencyofthismachinebyanappropriatesafeoperation.
 ● Keepthismanualatasafeplaceeasilyaccessiblebyoperatingperson.
 ● Donotusethismachineforpurposesotherthanoriginallyintended.
 ● Checkthefollowingassoontheunitisdelivered:
  ・ Isthespecicationsameastheorderedproduct?
  ・ Istheredamageordeformationcausedduringdeliverytransit?
  ・ Isthereshortageofaccessories?
 Ifanydissatisfactionisfound,pleasecontactthestoreyouhavepurchasedoroursalesdepartment.
 (Thecontentsofthismanualmaybechangedwithoutpriornoticeforchangesmadeforimprovement.)
WARNING
CAUTION
 WARNINGFORSAFETY........................... 2
 COMPONENTSOFTHEMACHINE...... 6
  NameofEachPart ...................................... 6
  Specication................................................. 7
  StandardAccessories.................................. 7
  OptionalAccessories
(RecoveryCylinder) ...... 8
  OptionalAccessories(Other
  Air-ConditioningEquipment)...................... 8
 HOWTOUSE ................................................ 9
  PreparationbeforeOperation.................... 9
  Recovery/ReclaimOperation....................10

DischargeOilMethod(Oilseparator) ..........16

DischargeOilMethod( Electrostaticlter ) ........16
  WarmupOperation .....................................17
  HowtoPurgeNoncondensableGases......18
 RECOVERYCYLINDER.............................19
 MAINTENANCE&INSPECTION ...........20
  Maintenance .................................................20
  ReplaceMolecularsievepack ....................20
  Incaseofreclaimotherrefrigerant..........21
 BEFOREREQUESTINGREPAIR
 ORSERVICES ..............................................22
 ELECTRICWIRINGDIAGRAM ..............23
FLOWDIAGRAM.........................................24
Situationthatmaycausedeath orseriousinjuryiftheoperatingPersonnel
contactorstandnearthemachineorthethirdpartypersonErroneouslyoperates
themachine.
Situationthatmaycauseminortomediuminjuryormay cause damage to the
machine,iftheoperatingpersonnelcontactorstandnearthemachineorThe
thirdpartypersonerroneouslyoperatesthemachine.
Deadly
Poison
Caution
for Gas Explosion Fire No Fire Electric
Shock
Burn Rotating
Wear
Protective
Gear
Do Not
Disassemble
Grounding
Power
Source
Voltage
Handling of
Wire
Working
Condition Others User's
Manual
Thewarningsignsusedinthismanualorontheproductaredividedinthefollowingtwocategories.
FORSAFEOPERATION
CATEGORIESOFWARNINGSIGNS
INDEX

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ECOcycle Aurora Ⅱ
WARNINGFORSAFETY
 ● Generalwarningsinoperatingthismachinearementionedinthissection.
 ● Whilespecicdetailsarementionedineachparticularclause.
◆Whenperformingrecovery,chooselocationthathasgoodventilation.
Leakageofgaswithout sufficientventilationmaycauselackofoxygencause
su󱐯ocation.
◆Cannotrecoverammablegas(Hydrocarbonorthiskindofhydrocarbon
material)Whenmixexceptrefrigerants[Ammonia,hydrocarbon（propane,
isobutene,）etc]tothemachine,itmaycauseexplosion.
◆BurningFreoncreatesa deadlypoisonousCarbonOxy-Chlorideand
inhalingofthisgasisverydangerous.
 Thereshouldbeabsolutelyno flammable material neartheworkingareaand must
operateundergoodventilation.
◆Absolutelynorematerialandsmokingduringtheworkinprocess.
 CigarettelightmaycreatesCarbonOxy-Chlorideandignitere.
◆Useprotectiveeyeglassandhandglovewhendisconnectinghoses.
 IfFreongaswastouchyourskinorgetsinyoureyes,itmaycausefrostbiteordamage
youreye-sight.
◆Donotclosethevalvesofthemachineandthehoseswhentheyarefull
ofliquidrefrigerant.
◆Donotoperateorstoragethemachineattheplacewheretemperature
getsabove35℃ .
 Itmaycause explosionforexpandliquidgasonthehighertemperaturesite. Whenthe
recoveryoperationwillnish,dooperationpurgecertainly.
◆Useouroriginalrecoverycylinders.
◆Donotoperatethemachinewithwethandsorintherain.
 Ifyouhandleelectricplugandpowerswitchwithwethandsorintherainyoumayhave
electricshock.
◆Makesuretohavethemachineearthed(grounded).
 Ifthemachineisnotproperlygrounded,itmaycauseelectricshockwhenthemachine
haselectricleak.
WARNINGFORSAFETY
WARNING

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ECOcycle Aurora Ⅱ
◆Checkelectricpowerplugregularlytomakesurethereisnoproblem.
 Alwayshavethepluginsertedrmly.
 Whentheplughasdirtoroil,and the connection isincomplete,itmaycauseelectric
shockorre.
◆Donothavetheelectriccordconnectedwithother electric devices or
branchedwithothercords.
 Itmaycausere.
◆Donotpulltheelectricpowersourcecordandremovefromtheoutlet.
Itmaycausereorinjury.
◆ThepowersourceshouldbeAC220-240V10Aoruseageneratorwhose
capacityis3KVAormore.
 Ifthecapacityofthegeneratorisnotlargeenough,itmayleadtoheating,smokingor
re.
 Seethemachineplateorthismanualforthedetailedspecications.
◆Donotsetupthemachineatlocationwheregasoline,thinner,or
ammableGasexists.
 Therecoverymachinesparksatthestart-uptimeandmayignitegasolineandthinner.
 Ifleakedgasolineorflammable gas accumulates at nearthemachine,itmaycause
explosionandre.
◆Always turn off the switch and pull out the power source cord when
performinginspectionandmaintenance.
 Themachinemaysuddenlystartsandcauseaccident.
◆Donotdisassemblebyun-authorizedrepairperson.
◆Donotoperatethemachinewiththecoverremoved.
 Itmaycauseabnormalmovementandmaycauseinjuryordamage.
WARNINGFORSAFETY
WARNING

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ECOcycle Aurora Ⅱ
CAUTION
WARNINGFORSAFETY
◆Installalteratthesuctionport.
 Otherwisethecompressormaybedamaged.
◆Anextensioncordusedshouldbeathree-corecabtyrecablewitha
lengthof20morlesswhenitswirediameteris2.0mm2orwithalength
of30morlesswhenitswirediameteris3.5mm2.
 Anunsuitableextensioncord(toothinortoolong)mayleadtostartingfailureorre.
 Orelectricalcomponentssuchascapacitor,relayandsoonmaybedamaged.
 Ifthecordusedisatwo-corecordwithoutagroundwire,youmaygetelectricshock.
◆Donotrecoverrefrigerantwhichcontainssealant.
 Sealantmayclogthevalvesorthecheckvalves.
◆Donotletvisitorstouchthemachine.
◆Donotusethemachinewhentheresultisunpredictable.
◆Donotusethemachineforpurposesotherthantheoriginalintent.
 Thismachineisdesignedtorecoverthespeciedrefrigerants.
◆Donotoperateunderanexcessiveheavyloadtothemachine.
Operatingunderanexcessiveloadcannotonlycausedamagetothemachinebutalso
causesanaccident.
◆Donotusethemachineonavibratingoororonaslopingplace.
 Themachineorthecylindermayfalldownandleadtoaccident.
◆Theoperatingplatformandtheworkareamustbekeptneatandclean.
atalltimeandhaveenoughlighting.
Poorworkingenvironmentcausesaccident.
◆Donotoperatethemachineiftheoperatorisunderfatigueconditionor
inuencedbyalcoholicdrinkormedicines.
◆WhentheRecoveryMachineisnotinuse,storageatdryspaceandout
ofreachbychildren.
◆Donotuseaccessoriesotherthanreferredinthismanualorshownon
ourcatalogue.Useofotheraccessoriesmaycauseproblem.

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ECOcycle Aurora Ⅱ
◆WhentheRecoveryMachineisdroppedorhit,inspectimmediatelyfor
damage,crack,dent,etc.
Recoveryunderdamaged,crackedanddentedconditionmaycauseinjury.
◆Checkeverydayifthereisdeformedorcorrodedarea.
◆Ifabnormalcondition(strangesmell,vibration,strangenoise)is
noticed,stoptheunitandreferto thePage22“BEFOREREQUESTING
REPAIRORSERVICES”inthemanual.
◆Requestforrepairorserviceinsteadofdisassemblingfor repair,
contactthestorewherethemachinewaspurchased.
◆Useourcylindersthatareexpresslymadeforrecoveryandrecycling.
◆UsecylindersthatmatchtothetypeofFreonbeingrecoveredor
reclaimed.
◆Disposemolecularsievepackinaccordancewithlocalregulation.
CAUTION
WARNINGFORSAFETY

6
ECOcycleAurora Ⅱ
Switching valve
Discharge pressure
gauge
Suction pressure
gauge
Warning lamp for
high pressure
Lamp for
oil full
Lamp for
refrigerant tank full
Inlet port
(Filter)
Outlet port
(
Sight glass )
Bypass switch
for Tank full
Oil discharge port
of oil separator
Power code
Safety cable Oil discharge port
for Electrostatic filter
Specification label
Description label
Dry filter
Discharge valve
Suction valve
Auto OFF/
Manual switch
Power
Breaker
COMPONENTSOFTHE
MACHINE
Labelsarerequiredbylawforsafetyandthewarningsareplacedontherecoverymachine.
Ifthelabelcomeso󱐯themachineorbecamedirtyandunreadable,requestusfornewlabel.Replace
thelabelatthesamepositiononthemachine.
COMPONENTSOFTHEMACHINE
NameofEachPart

7
ECOcycle Aurora Ⅱ
＊ Specicationsaresubjecttochangewithoutpriornotice.
＊ Recovery/Reclaimratesvaryunderdi󱐯erentconditions.
StandardAccessories
Description EcoCycleAurora Ⅱ
CodeNo. AR023
Recoveryrefrigerant
R12、R22、R500、R502、R114、R124、R134a、R403B、R404A、
R407C、R407D、R410A、R412A、R413A、R417A、R422A、R422D、
R423A、R507A、R509A、R32,andmore
Reclaimablerefrigerant R12、R22、R500、R502、R134a、R404A、R410A、R507A、R509A、R32
Recoverymethod Liquidrecoverymethod（possibletovaporrecovery）
Reclaimmethod Electricstatisticseparationreclaimmethod
Powersupply 220V-240V（50/60Hz）recommending10Aover
Compressor 750W（1HP）Oilless
Dimension 560x520x973mm(LxWxH)
Weight 63kg
Electricconsumption 587/622W(50/60Hz)
Electriccurrentofoperation
Electriccurrentofstarting
8.9/6.0A(50/60Hz)・34A
Operatingtemperature 5–35℃
Applicablecylinder
（overllprotectionmethod）
Floatsensortype:Recoverycylinder(withoatsensor)
6L・12L・24L・40L・120L
Weighingtype:Recoverycylinder(withoutoatsensor)withLimitScale
12L・21L・24L・120L
Recovery/Reclaimrate R22 R410A
Liquid（g/min） 220 220
Vapor（g/min） 90 90
Reclaimcapacity R22 R410A
Moisture（ppm） –5 –7
Acid（ppm） –0.1 –0.1
Totalresidue
onevaporation（％） –0.005 –0.005
Noncondensablegas（％） –0.5 –0.5
＊ Reclaimcapacitywillvarydependingonthecontaminationofthereclaimedrefrigerant.
Description CodeNo.
1/4"CharginghosePlusIIwithballvalve(Red)183cm Y29672
1/4"CharginghosePlusIIwithballvalve(Blue)183cm Y29272
Filter TF011
Molecularsievepack AR179
InstructionManual IM0345
Manualforoperation IM0346
Specication
COMPONENTSOFTHE
MACHINE

8
ECOcycle Aurora Ⅱ
NameofItem CodeNo. ExplanationoftheItem
LimitScaleLS-45 Ⅱ LS452 Scaletobeusedtopreventover-fillingwhenrecovery
cylinderhasnooatsensor.
LimitScaleLS-150 Ⅱ LS152
ARmolecularsievepack AR222 ReplacementmolecularsieveforinsideofMolecularsievepack.
Chargefaster WA6625 UsewhenrecoveringR134aandR12.
CheckMate RT700K EasilycalculationPPMforcontaminate of oil and
moisture/acidofrefrigerant.
RefrigerantAnalyzerUltimaHV NT2004HV Judgmentofrefrigerantifpossibletouseforreclaim.
VacuumPump
Various
Type Highe󱐰cient2-stagevacuumpumpwithacheckvalve.
CoolingunitCL3(3/8") ES801
Improvestheefficiencyofrecoveryinsummerclimate,
recoveryinalargevolumeorrecoveryof R410A by
usingtogetherwitharecoverymachine.
Header TF013 Recoveryofupto6unitsatthesametime.
Piercingvalve TF014
Makesaconnectionportforrecoveryfromasystem
whichhasnoserviceportsuchasahomeuse
refrigerator,etc.
1/4"Charginghosewithpressure
gauge(forusewithcylinder)
Y02002A Connecttorecoverycylinderandchecktheamountofair
mixedintherefrigerant.
1/4"Hosewithvacuumneedle Y02003A Checksdepthofvacuuminthesystembeingrecoveredto
judgecompletionofrecovery.
SightGlass Y41145 Visuallycheckrefrigerantoweitherinvapororliquid.
Adapterfordi󱐯erentdiameter
forautoA/C(quicktype)3/16"
femalex1/4"male
Y19120 Adaptertoconnecttothesmallserviceport(3/16") for
R12.
Highpressurequickjoint
forR134a(M12)
Y03100A Forquickconnectiontotheserviceport(highpressure
side)forR134a.
Lowpressurequickjoint
forR134a(M10)
Y03200A Forquickconnectiontotheserviceport(lowpressure
side)forR134a.
1/4”BallValve Y93843 PreventreleaseofrefrigerantwhenDisconnectinghose.
QuickchargingvalveA Y18975 Canbeusedwithoutleakingrefrigerant.
RecoveryspeedimproveswithoutSchrader.
Charginghoseplus Ⅱwith
SealRighttting
Various
sizes
available
Lowlossanti-blowbackSealRightfittingtraps
refrigerantinthehosewhendisconnected.
Charginghoseplus Ⅱ forR410A CharginghoseforR410A.
Charginghoseplus Ⅱ with
ballvalveforR410A
CharginghosewithballvalveforR410A.
Charginghoseplus Ⅱ forR134a CharginghoseforR134a.
COMPONENTSOFTHE
MACHINE
＊ OurLimit Scale must be usedwhenrecovery
cylinders(withoutoatsensor)areused.
＊ Ouroriginalrecoverycylindershouldbeused.
Description Capacity Port CodeNo.
Refrigerant
recoverycylinder
(withoatsensor)
1L
1/4"are
TF040
6L TF090
12L TF056
24L TF057
40L
1/4"are TF130
3/8"are TF131
120L
1/4"are TF110
3/8"are TF129
1/2"are TF097
3/4"are TF098
Description Capacity Port CodeNo.
Refrigerant
recoverycylinder
(withoutoatsensor)
24L
1/4" are
TF080
120L TF070
OptionalAccessories(OtherAir-ConditioningEquipment)
OptionalAccessories(RecoveryCylinder)

9
ECOcycleAurora Ⅱ
TheunitisfilledwithNitrogengastoprevent
damageduringtransit.
① Connecting machineto the properpower
supply.
② [Removecap]ofinletportanddischargeport.
③ [Open]suctionvalveanddischargevalve.
④ Insidemachinewillbecomeatmospheric
pressureafterexhaustNitrogengas.
1）Dischargenitrogengasfrominsidemachine
2）PreparationofCylinder
Vacuumthetankusevacuumpump(optional
accessories).
① Connectthe suctionportofthevacuumpump
tothevaporportofthecylinderwithahose.
② Switchonthevacuumpump.
③Close theliquidportofthecylinderandopen
thevaporport.
④Closethevaporportofthecylinderwhenthe
vacuumreaches － 0.095MPa（ － 13.8psi） ～
－ 0.1MPa（－ 14.5psi）.
⑤ Switcho󱐯thevacuumpump.
⑥Disconnectthehosebetweenthevacuumpumpandthecylinder.
① Incaseofthetemperatureunder10℃itneedswarmingupbeforeoperation.
WarmupOperationRefertopage17.
② Alterofstandardaccessoriesmustbeinstalledontheinletportwhenoperatingmachine.
3）Precautionsconcerning
Liquid port Vapor port
Suction
port
Recovery cylinder Vacuum pump
OPEN
Suction / Discharge
valve
3
Remove
cap
Inlet port /
Outlet port
2
HOWTOUSE
PreparationbeforeOperation
HOWTOUSE
◆ Brand-newcylindershavenitrogeninside.
 Evacuationshouldbedoneafterdischargingnitrogenbyopeningthevaporvalve.
◆ Donotevacuateairfromcylinderswhichcontainrefrigerant.
 Therefrigerantwillbedischargedtotheairandthevacuumpumpoilwillblowout.
CAUTION