Ascon tecnologic X5 Series User manual

Process controller
with PROFIBUS DP
and Modbus Master/Slave
1/8DIN - 48 x 96
X5 line cc
User manual • 09/09• Code: ISTR_M_X5_E_05_--
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ISO 9001
Certifi e d
Ascon Tecnologic srl
viale Indipendenza 56, 27029 Vigevano (PV)
Tel.: [phone] - Fax: [phone]
Sito internet: www.ascontecnologic.com
Indirizzo E-Mail: [email protected]

Process controller
with PROFIBUS DP
and Modbus Master/Slave
1/8DIN - 48 x 96
X5 line cc
I 1 I 2 I 3
45.80
45.80
X5
50
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2
Information
cc
NOTES
ON ELECTRIC
SAFETY AND
ELECTROMAGNETIC
COMPATIBILITY
Please, read carefully these instructions before proceeding with the installation of
the controller.
Class II instrument, real panel mounting.
This controller has been designed with compliance to the European Directives.
Consult Declaration of Conformity for further details on Directives and Standards used for
Compliance. Declaration of Conformity of the controller can be found in the file:
ASCON_DC_G2.zip
downloadable from our web site:
www.ascon.it
To downloadad the file:
Select: Download/Documentation, and fill the table with:
- Typology Manual
- Type: All
- Language: All
- Code: GAMMA2
Click: SEARCH and
- Download the file: ASCON_DC_G2.zip.
The device has no user serviceable parts and requires special equipment and specialised
engineers. Therefore, a repair can be hardly carried on directly by the user. For this purpose,
the manufacturer provides technical assistance and the repair service for its Customers.
Please, contact your nearest Agent for further information.
All the information and warnings about safety and electromagnetic compatibility are
marked with the Bsign, at the side of the note.
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3
Table of contents
5DISPLAYS..................................................................................................................................page 53
6COMMANDS ........................................................................................................................page 54
6.1 COMMANDS FROM KEYBOARD ........................................................page 55
6.2 COMMANDS FROM DIGITAL INPUTS ...........................................page 58
6.3 COMMANDS FROM SERIAL COMMUNICATION
(PLEASE, REFER THE ADDENDUM ON THE SERIAL COMMUNICATION)
7SETPOINT PROGRAMMER ( OPTIONAL )...................................page 59
7.1 PROGRAM ORGANISATION.....................................................................page 59
7.2 OPERATING CONDITIONS ........................................................................page 60
7.3 PARAMETERISATION - PROGRAM MENU................................page 62
7.4 PROGRAM STATUS DISPLAYING.........................................................page 64
7.5 RUN/STOPOFAPROGRAM.................................................................page 65
8TECHNICAL SPECIFICATIONS .............................................................page 69
1INTRODUCTION.............................................................................................................page 4
1.1 PRODUCT CODING..........................................................................................page 5
2INSTALLATION .................................................................................................................page 6
2.1 DESCRIPTION.........................................................................................................page 6
2.2 OPERATING CONDITIONS ...........................................................................page 8
2.3 INSTALLATION........................................................................................................page 9
3ELECTRICAL CONNECTIONS................................................................page 10
3.1 TERMINATION UNIT .........................................................................................page 10
3.2 CABLING LAYOUT.............................................................................................page 11
3.3 EXAMPLE OF WIRING DIAGRAM ........................................................page 12
4OPERATIONS......................................................................................................................page 22
4.1 KEYS FUNCTIONS AND DISPLAY.......................................................page 22
4.2 DATA SETTING.......................................................................................................page 24
4.3 CONFIGURATION ................................................................................................page 25
4.4 PARAMETERISATION.......................................................................................page 34
4.5 PARAMETERS.........................................................................................................page 42
4.6 ACCESS LEVELS .................................................................................................page 50
TABLE OF CONTENTS
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2 OP5 OP1 OP2 OP3 OP4 OP6
4 OP1 OP2 OP3 OP4 OP5 OP6
5 OP1 OP5 OP2 OP3 OP4 OP6
6 OP5 OP2 OP1 OP3 OP4 OP6
1 OP1 OP2 OP3 OP4 OP5 OP6
7 OP5 OP6 OP1 OP2 OP3 OP4
8
Valve
OP1 OP2 OP3 OP4 OP5 OP6
3Split OP5 OP6 OP1 OP2 OP3 OP4
Range
Single
action
Double
action
4
1 - Introduction
1 INTRODUCTION
Main universal input
Control Alarms Retransmission
Resources
PV
AUX
IL1
IL2
IL3
OP1
OP2
OP3
OP4
OP5
OP6
(option)
X5
Setpoint
Continuous tuning
Adaptive
Operating mode
Memory Chip
Data copy/Data store
(option)
Auxiliary input
Digital input
PV/SP/OP
Digital inputs (IL1,IL2 or IL3) functions
Fuzzy tuning with automatic selection
One shot
Auto tuning
One shot
Natural Frequency
(option)
(option)
POWERFUL FEATURES
AND A WIDE RANGE
OF FUNCTIONALITIES
Congratulations for having
chosen these universal
controllers. They are the best
result of our experience in
designing and manufacturing
of smart, powerful and high
reliable controllers.
The process controllers of the
X5 series have been designed
for the industrial environment,
are provided with a complete
set of functions, as a true
universal instrument.
They can be used as
Controllers-Programmers with
4 Setpoint profiles of 16
segments.
Modbus RS485 Master
link to other instruments
(option)
Modbus RS485 Slave
Parameterization Supervision
(option)
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P/N
CONF
S/N
V~(L-N)
: X5-3150-0000
:
: A0A-9919/0013
: 100÷240V 50/60 Hz - 5W
I 1 I 2 I 3
45.80
45.80
X5
50
B C D
5
1 - Introduction
1.1 MODEL CODE
The complete code is displayed
on the instrument label.
The information about product
coding are accessible from the
front panel by mean of a partic-
ular procedure described at sec-
tion 5.1 page 53.
Note:
[1] Not available with split range
control mode
Basic product code
Instrument label
Model:
Power Supply
Outputs
Serial + mathematical package (MP)
Options
––
Line Basic model Accessories
Colour
User manual
Setpoint
0X5 A B C D E F G
Power supply A
100...240Vac (- 15% + 10%) 3
24Vac (-25...+12%) or
24Vdc (-15... +25%)
5
Triac - Triac 5
Outputs OP1 - OP2 B
Relay - Relay 1
RS485 Modbus/Jbus
SLAVE + MP 5
Serial Communications C
None 0
2nd SSR drive/analogue
output (OP6) 4
Options D
None 0
RS485 Modbus/Jbus
SLAVE + MASTER + MP 6
PROFIBUS DP SLAVE
+ MP 7
RS485 Modbus/Jbus
SLAVE + PROFIBUS + MP 8
Setpoint Programmer [1] E
Not fitted 0
4 programs with 16 segments
4
User manual F
Italian/English (std.) 0
French/English 1
German/English 2
Spanish/English 3
Front panel colour G
Dark (std.) 0
Beige 1
Frequency input 1
Frequency input + OP6 6
Mathematical package (MP) 1
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6
2 - Installation
2INSTALLATION
Installation must only be carried out by
qualified personnel.
Before proceeding with the installation of
this controller, follow the instructions illus-
trated in this manual and, particularly the
installation precautions marked with the
Bsymbol, related to the European
Community directive on electrical protection
and electromagnetic compatibility.
B
To prevent hands or metal touching parts
that may be electrically live, the controllers
must be installed in an enclosure and/or
in a cubicle.
IP 20 Terminal Block
EN61010 - 1 (IEC1010 - 1)
Product code label
Sealing front panel gasket
Mounting clamps
Front panel
IP65 protection
EN 650529 (IEC 529)
Panel
surface
2.1 GENERAL DESCRIPTION
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7
2 - Installation
2.1.1 DIMENSIONAL DETAILS 2.1.2 PANEL CUT-OUT
96 mm
3.78 in
110 mm
4.33 in
48 mm
1.89 in
10 mm max.
0.39 in max.
10 mm max.
0.39 in max.
65 mm min
2.56 in min
45+0.6 mm
1.78+0.023 in
92+0.8 mm
3.62+0.031 in
113 mm min
4.45 in min
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8
2 - Installation
2.2 ENVIRONMENTAL RATINGS B
Operating conditions
MAltitude up to 2000 m
TTemperature 0…50°C [1]
%Rh Relative humidity 5…95 % non-condensing
Special conditions
MAltitude > 2000 m
TTemperature > 50°C
%Rh Humidity > 95 %
PConducting atmosphere Use filter
Warm up
Use forced air ventilation
Use 24Vac supply version
Suggestions
Forbidden Conditions D
CCorrosive atmosphere
EExplosive atmosphere
UL notes
[1] Operating surrounding temperature
0…50°C
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9
2 - Installation
2.3.1 INSERT
THE INSTRUMENT
1Prepare panel cut-out;
2Check front panel gasket
position;
3Insert the instrument through
the cut-out.
2.3.2 INSTALLATION
SECURING
1Fit the mounting clamps;
2Push the mounting clamps
towards the panel surface to
secure the instrument.
1
3
2
2.3.3 CLAMPS
REMOVING
1Insert the screwdriver in the
clips of the clamps;
2Rotate the screwdriver.
1
2
2.3.4 INSTRUMENT
UNPLUGGING B
1Push and
2Pull to remove the instrument.
Electrostatic discharges can
damage the instrument.
Before removing the instrument
the operator must discharge
himself to ground.
1MΩ
1
2
1
2.3 PANEL MOUNTING [1]
2
1
1
UL note
[1] For Use on a Flat Surface of a Type 2 and Type 3 ‘raintight’ Enclosure .
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Terminals
6
5
4
3
2
1
28
27
30
29
26
25
719 31
820 32
933
10 34
11 23 35
12 24 36
0,5
Nm
16
15
18
17
14
13
21
Rear
terminal
cover
Cable size
1 mm2 [2]
5.7 mm
0.22 in
10
3 - Electrical Connections
3ELECTRICAL
CONNECTIONS
C
N
L
1
2
3
4
5
6
7
8
9
10
11
12
19
20
23
24
25
26
27
28
29
30
31
32
33
34
35
36
TC
mV/V/mA
NC
C
NO
OP3
NO
C
NO
OP1
OP2
OP4
DG
IN2
(option)
OP6
(option)
24V—
OUT
1
2
3
A
b
B
RTD
13
14
15
16
17
18
21
22
N/C
LOGIC
INPUT
Profibus
VP
DP
DN
OP5
RS485
(master)
IN1
C
RS485
(Slave)
POT
0% REM
NO
C
3.1 TERMINAL BLOCK [1] B
35 screw terminals M3
Option terminals
Holding screw 0.5 Nm
Positive screw-driver PH1
Negative screw-driver
0.8 x 4 mm
Pin connector
q1.4 mm - 0.055 in max.
Ø
Fork-shape AMP 165004
Ø 5.5 mm - 0.21 in
L
Stripped wire
L 5.5 mm - 0.21 in
UL notes
[1] Use 60/70 °C copper (Cu) conductor only.
[2] Wire size 1 mm2(18 AWG Solid/Stranded)
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6
5
4
3
2
1
28
27
30
29
26
25
719 31
820 32
933
10 34
11 23 35
12 24 36
16
15
18
17
14
13
21
6
5
4
3
2
1
28
27
30
29
26
25
719 31
820 32
933
10 34
11 23 35
12 24 36
16
15
18
17
14
13
21
A B
E C D CD
A B
E C D CD
11
3 - Electrical Connections
PRECAUTIONS B
Despite the fact that the instru-
ment has been designed to work
in an harsh and noisy environ-
mental (level IV of the industrial
standard IEC 801-4), it is recom-
mended to follow the following
suggestions.
A
All the wiring must comply with
the local regulations.
The supply wiring should be rout-
ed away from the power cables.
Avoid to use electromagnetic
contactors, power Relays and
high power motors nearby.
Avoid power units nearby, espe-
cially if controlled in phase angle
Keep the low level sensor input
wires away from the power lines
and the output cables.
If this is not achievable, use
shielded cables on the sensor
input, with the shield connected
to earth.
Conduit for supply and output cables
Conduit for low level sensor cables
3.2 SUGGESTED WIRES ROUTING B
A= Supply
B= Outputs
C= Analog inputs
D= Analogue output
E= Digital input
Serial Comm.s
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12
3 - Electrical Connections
3.3 EXAMPLE OF WIRING DIAGRAM (VALVE CONTROL) B
Notes:
1] Make sure that the power supply voltage is
the same indicated on the instrument.
2] Switch on the power supply only after that
all the electrical connections have been
completed.
3] In accordance with the safety regulations,
the power supply switch shall bring the
identification of the relevant instrument. The
power supply switch shall be easily acces-
sible from the operator.
4] The instrument is PTC protected. In case
of failure it is suggested to return the instru-
ment to the manufacturer for repair.
5] To protect the instrument internal circuits
use:
- 2 AT fuse for Relay outputs (220 Vac)
- 4 AT fuse for Relay outputs (110 Vac)
- 1 AT fuse for Triac outputs
6] Relay contacts are already protected with
varistors.
Only in case of 24 Vac inductive loads,
use model A51-065-30D7 varistors (on
request)
SupervisoryCommands
RS485
Power
supply
switch
Alarm
V ~
[3]
C
IL1
IL2
IL3
[6]
[6]
[5]
[5]
[5]
OP3
OP1
OP2
°C
C
Retransm.
I
Pt100
[6]
Transmitter
4…20mA
24V
V ~
Servomotor
Rj
PTC
12
11
10
9
8
7
6
5
4
3
2
1
24
23
20
19
36
35
34
33
32
31
30
29
28
27
26
25
18
17
16
15
14
13
21
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13
3 - Electrical Connections
3.3.1 POWER SUPPLY B
Switching power supply with mul-
tiple isolation and PTC protection.
• Standard version:
Nominal voltage:
100... 240Vac (-15...+10%);
Frequency 50/60Hz.
• Low Voltage version:
Nominal voltage:
24Vac (-25...+12%);
Frequency 50/60Hz
or 24Vdc (-15...+25%);
Power consumption 5W max.
L
N
25
26
PTC
included
Supply
27
3.3.2 PV CONTROL INPUT B
A L-J-K-S-R-T-B-N-E-W thermocouple type
• Connect the wires with the polarity as shown;
• Use always compensation cable of the correct type
for the thermocouple used;
• The shield, if present, must be connected to a prop-
er earth.
B For Pt100 resistance thermometer
• If a 3 wires system is used, use always cables of the
same diameter (1mm2min.), maximum line resistance
20 Ω/line.
• When using a 2 wires system, use always cables of the
same section (1.5mm2min.) and put a jumper between
terminals 11 and 12
C For ∆T (2x RTD Pt100) Special
AWhen the distance between the controller and the
sensor is 15m using a cable of 1.5mm2 section, pro-
duces an error on the measure of 1°C.
R1 + R2 must be <320Ω
Wire resistance
150Ωmax.
Only for two wires sys-
tem, put a jumper
between terminals 11
and 12.
Use wires of the same
length and 1.5 mm2
size.
Maximum line resis-
tance 20 Ω/line.
10
11
12
A
B
A
R2
R1
10
11
12
A
b
B
11
12
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14
3 - Electrical Connections
3.3.2 PV CONTROL INPUT B3.3.3 PV CONTROL INPUT - IN2 FREQUENCY INPUT B
C For mA, mV
Input resistance = 30Ωper mA;
Input resistance > 10MΩper mV;
Input resistance = 10kΩper Volt;
Rj
V, mV mA
11
12
C1 With 2 wires transducer
Rj
24Vdc
4…20mA
Transmitters
PV 36
11
12
[1]
mA
C2 With 3 wires transducer
[1] Auxiliary power supply for exter-
nal transmitter 24Vdc ±20%/30mA
max without short circuit protec-
tion.
Rj
24Vdc
4…20mA
Transmitters
PV 36
11
12
[1]
mA
Using the frequency input (IN2),
the IN1 input is not yet avail-
able
• Low level:
0…2Volt /0.5mA max.
• High level:
3…24Volt / ~0 mA max..
• Frequency range:
0…2kHz / 0…20kHz, selec-
table in configuration mode;
• Use sensors with an NPN out-
put or a clean contact.
+5V
23
24
10kΩ
10kΩ
Hz
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15
3 - Electrical Connections
A - From Remote Setpoint
Current 0/4…20mA;
Input resistance = 30Ω.
Voltage 1…5V, 0…5V, 0…10V;
Input resistance = 300kΩ.
Not available with frequency
input
3.3.4 AUXILIARY INPUT B3.3.5 DIGITAL INPUT B
• The input is active when the
logic state is ON, corre-
sponding to the contact
closed.
• The input is inactive when
the logic state is OFF, corre-
sponding to the contact
open.
for the measure of the position
of the motor or the valve.
B- From Potentiometer
19
18
mAmV-V
Rj
Operating
travel
distance
pot.h
pot.I
0%
100% from 100Ωto 10kΩmax.
Total
travel
distance
18
17
16 100%
0%
3
7
6
TTL
o.c.
Isolated
contact
Com.
IL 3
IL 2
C2
C3
5
NPN
o.c.
IL 1
C1
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16
3 - Electrical Connections
3.3.6 OP1 - OP2 - OP3 - OP4 - OP5 - OP6 OUTPUTS (OPTION) B
The functionality associated to
each of the OP1, OP2, OP4,
OP5 and OP6 output is defined
during the configuration of the
instrument.
The suggested combinations
are:
Control outputs Alarms Retransmission
Main
(Heat)
Secondary
(Cool) AL1 AL2 AL3 PV / SP / OP
ASingle
action
OP1 OP2 OP3 OP5
BOP5 OP1 OP2 OP3
D
Double
action
OP1 OP2 OP3 OP5
EOP1 OP5 OP2 OP3
FOP5 OP2 OP1 OP3
GOP5 OP6 OP2 OP3
OP1 - OP2 Relay or Triac output
OP3 - OP4 Relay outputs
OP5 - OP6 Analogue/ digital control or retransmission outputs
where:
LValve drive OP1
s OP2 t
OP3 OP5OP4
OP4
OP4
OP4
OP4
OP4
OP1 OP2 OP3 OP4
OP4
AL4
OP6
CSplit range OP5 OP6
OP6
OP6
OP6
OP6
OP6
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17
3 - Electrical Connections
3.3.6-A SINGLE ACTION RELAY
(TRIAC) CONTROL OUTPUT B
3.3.6-B1 SINGLE ACTION SSR DRIVE
CONTROL OUTPUT B
3.3.6-B2 SINGLE ACTION
ANALOGUE OUTPUT B
3.3.6-C DOUBLE ACTION
RELAY (TRIAC)/RELAY (TRIAC) CONTROL OUTPUT B
3.3.6-D1 DOUBLE ACTION
RELAY (TRIAC)/SSR DRIVE CONTROL OUTPUT B
3.3.6-D2 DOUBLE ACTION CONTROL OUTPUT
RELAY (TRIAC)/ANALOGUE CONTROL OUTPUT B
Fuse
Coil of the heat
load contactor
31
32
OP1 [1]
Fuse
Coil of the heat
load contactor
31
32
OP1 [1]
Fuse Coil of the cool
load contactor
32
33
OP2 [1]
Fuse
Coil of the heat
load contactor
31
32
OP1 [1]
Heat
load
Static
Relay 8
9
OP5
Cool
load
Static
Relay 8
9
OP5
8
9
OP5
Heat
load
mA mV, V
Fuse
Coil of the heat
load contactor
31
32
OP1 [1]
8
9
OP5
Cool
load
mA mV,V
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18
3 - Electrical Connections
3.3.6-F1 DOUBLE ACTION
DIGITAL/DIGITAL CONTROL OUTPUT B
Cool
load
Static
Relay
20
21
OP6
3.3.6-E1 DOUBLE ACTION
DIGITAL/RELAY (TRIAC) CONTROL OUTPUT B
3.3.6-E2 DOUBLE ACTION
ANALOGUE/RELAY (TRIAC) CONTROL OUTPUT B
8
9
OP5
Heat
load
mA mV, V
Heat
load
Static
Relay 8
9
OP5
Fuse Coil of the cool
load contactor
32
33
OP2 [1]
Fuse Coil of the cool
load contactor
32
33
OP2 [1]
Heat
load
Static
Relay 8
9
OP5
Notes for pages 17 - 18 - 19
OP1 - OP2 Relay output
• SPST Relay N.O., 2A/250 Vac (4A/120Vac)
for resistive load,
• Fuse 2AT at 250V, 4AT at 110V.
OP1 - OP2 Triac output
• N.O. contact for resistive load of up to
1A/250 Vac max.
• Fuse 1AT
Isolated digital outputs OP5-OP6
• 0…24Vdc, ±20%, 30 mA max.
Isolated analogue outputs OP5-OP6
• 0/4…20mA, 750Ω/ 15V max.
0/1…5V, 0…10V, 500Ω/ 20mA max.
[1] Varistor for inductive load 24Vac only
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19
3 - Electrical Connections
3.3.6-G MOTOR POSITIONER OUTPUT
RELAY (TRIAC)/RELAY (TRIAC)
Valve drive PID without potentiometer
3 pole output with N.O. contacts
(increase, decrease, stop)
OP1
33
32
31
OP2
Vac
Decrease
Increase
M
~
3.3.6-F4 DOUBLE ACTION CONTROL OUTPUT OR SPLIT RANGE
ANALOGUE / ANALOGUE B
20
21
OP6 Cool
load
mA
V, mV
3.3.6-F2 DOUBLE ACTION CONTROL OUTPUT
DIGITAL / ANALOGUE B
3.3.6-F3 DOUBLE ACTION CONTROL OUTPUT
ANALOGUE / DIGITAL B
8
9
OP5
Heat
load
mA mV, V
8
9
OP5
Heat
load
mA mV, V
Cool
load
Static
Relay
20
21
OP6
20
21
OP6 Cool
load
mA
V, mV
Heat
load
Static
Relay 8
9
OP5
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