ascon G2 Series User manual

Process Controller
with Setpoint
Programmer
1/16 DIN - 48 x 48
M5 line cc
User Manual • M.I.U.M5-4/03.01 • Cod. J30-478-1AM5 IE
ASCON spa
20021 Bollate
(Milano) Italy
via Falzarego, 9/11
Tel. [phone]
Fax [phone]
http://www.ascon.it
e-mail [email protected]
ASCON spa
ISO 9001
Certified
UL
CUS
LISTED
M5 UK•ed4 10-12-2004 16:20 Pagina 1

Process Controller
with Setpoint
Programmer
1/16 DIN - 48 x 48
M5 line cc
48.50
48.50
1
2
3
REM
SP 1
SP 2
RUN
MAN
A / M
UL
CUS
LISTED
M5 UK•ed4 10-12-2004 16:20 Pagina 1

2
Indications
cc
NOTES
ON ELECTRIC
SAFETY AND
ELECTROMAGNETIC
COMPATIBILITY
Please, read carefully these instructions before proceeding with the instal-
lation of the controller.
Class II instrument, real panel mounting.
This controller has been designed with compliance to:
Regulations on electrical apparatus (appliance, systems and installations)
according to the European Community directive 73/23/EEC amended by the
European Comunity directive 93/68/EEC and the Regulations on the essen-
tial protection requirements in electrical apparatus EN61010-1 : 93 + A2:95.
Regulations on Electromagnetic Compatibility according to the European
Community directive n089/336/EEC, amended by the European Community
directive n° 92/31/EEC, 93/68/EEC, 98/13/EEC
and the following regulations:
Regulations on RF emissions
EN61000-6-4 : 2001 industrial environments
Regulation on RF immunity
EN61000-6-2 : 2001 industrial equipment and system
It is important to understand that it’s responsibility of the installer to ensure
the compliance of the regulations on safety requirements and EMC.
The device has no user serviceable parts and requires special equipment
and specialised engineers. Therefore, a repair can be hardly carried on direct-
ly by the user. For this purpose, the manufacturer provides technical assistance
and the repair service for its Customers.
Please, contact your nearest Agent for further information.
All the information and warnings about safety and electromagnetic com-
patibility are marked with the Bsign, at the side of the note.
M5 UK•ed4 10-12-2004 16:20 Pagina 2

3
Table of Contents
TABLE OF CONTENTS 1INTRODUCTION....................................................................................................................................PAGE 4
1.1 PRODUCT CODING.................................................................................................................PAGE 5
2INSTALLATION ........................................................................................................................................PAGE 6
2.1 DESCRIPTION ...............................................................................................................................PAGE 6
2.2 OPERATING CONDITIONS..................................................................................................PAGE 7
2.3 INSTALLATION...............................................................................................................................PAGE 7
3ELECTRICAL CONNECTIONS.......................................................................................PAGE 8
3.1 TERMINATION UNIT ................................................................................................................PAGE 8
3.2 CABLING LAYOUT....................................................................................................................PAGE 8
3.3 ELECTRICAL CONNECTIONS .......................................................................................PAGE 9
4OPERATIONS.............................................................................................................................................PAGE 15
4.1 FRONT PANEL..............................................................................................................................PAGE 15
4.2 CONFIGURATION .......................................................................................................................PAGE 16
4.3 PARAMETER SETTING.........................................................................................................PAGE 20
4.4 ACCESS LEVELS ........................................................................................................................PAGE 27
5DISPLAYS.........................................................................................................................................................PAGE 29
6COMMANDS...............................................................................................................................................PAGE 30
6.1 COMMANDS FROM KEYBOARD ...............................................................................PAGE 31
6.2 COMMANDS FROM DIGITAL INPUTS ................................................................PAGE 33
6.3 COMMANDS FROM SERIAL COMMUNICATION
(PLEASE, REFER THE ADDENDUM ON THE SERIAL COMMUNICATION)
7SETPOINT PROGRAMMER ( OPTIONAL )..........................................................PAGE 34
7.1 PROGRAM ORGANISATION............................................................................................PAGE 34
7.2 OPERATING CONDITIONS ...............................................................................................PAGE 36
7.3 PROGRAM INPUT AND EDITING ................................................................................PAGE 37
7.4 RUN/STOP OF A PROGRAM........................................................................................PAGE 38
8TECHNICAL SPECIFICATIONS....................................................................................PAGE 39
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4
1 - Introduction
1INTRODUCTION POWERFUL FEATURES AND A WIDE RANGE OF FUNCTIONALITIES
Congratulations for having chosen
these universal controllers. They are the
best result of our experience in design-
ing and manufacturing of smart, pow-
erful and high reliable controllers.
The process controllers of the M5
series have been designed for the
industrial environment, are provided
with a complete set of functions, as
a true universal instrument.
They can be used as Controllers-
Programmers with 1 Setpoint pro-
file of 16 segments.
Main universal input
Two digital inputs
Control Alarms Retransmission
Resources
OP1PV
AUX
IL1
IL2
OP2
OP3
OP4
(option)
Modbus RS485
Parameterisation
Supervision
(option)
M5
Setpoint
Digital inputs (IL1, IL2) functions
Tuning
One shot
Auto tuning Adaptive
Auxiliary input (option)
Operating mode
PV/SP
Memory Chip
Data Copy/Data Store
(option)
2Single OP4 OP1 OP2 OP3
action
3Double OP1 OP2 OP3 OP4
action
4Double OP1 OP4 OP2 OP3
action
5Double OP4 OP2 OP1 OP3
action
1Single OP1 OP2 OP3 OP4
action
6Valve OP1 OP2 OP3 OP4
M5 UK•ed4 10-12-2004 16:20 Pagina 4

5
1 - Introduction
1.1 PRODUCT CODING
The complete code is displayed on
the instrument label.
The information about product cod-
ing are accessible from the front panel
by mean of a particular procedure
described at section 5.1 pag 29
Power Supply A
100 - 240V~(- 15% + 10%) 3
24V~(- 25% + 12%) or 24V– (- 15% + 25%) 5
Outputs OP1 (OP2) B
Relay - Relay 1
Relay - Triac 2
Triac - Relay 4
Triac - Triac 5
Serial Comms. C
Not fitted
0
0
0
0
0
0
Options
None [2]
Auxiliary
Input
Feedback potentiometer [2]
Auxiliary
Output SSR drive/analogue + Remote Setpoint [1] [2]
SSR drive/analogue
Current Transformer
Remote Setpoint [1]
D
0
1
2
3
4
5
RS485
Modbus/Jbus
protocol
5
5
Auxiliary
Input 5
Feedback potentiometer [2]
5
5
0
1
None [2]
2
3
Current Transformer
Remote Setpoint [1]
4
SSR drive/analogue auxiliary output
Model:
Power Supply
Outputs
Serial comm.s/Options
–
Line Model Basic Accessories
Colour
Instruction handbook
Setpoint
0M5 A B C D E F G
C DB
3150
Hard
1
2
3
REM
SP 1
SP 2
RUN
MAN
A / M
P/N
CONF
S/N
V~(L-N).85÷264V 50/60 Hz - 3W
; M5-3150-0000
:
: A0A-9809/0011
Basic product code
Instrument label
[1] Not available with Setpoint programmer installed (E = 1)
[2] Second digital input (IL2) not available
Fitted 1
Instruction handbook F
Not fitted
Italian-English (std) 0
0
Setpoint Programmer E
French-English 1
German-English 2
Spanish-English 3
Front panel Colour G
Dark (std) 0
Beige 1
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6
2 - Installation
2INSTALLATION
Installation must only be carried
out by qualified personnel.
Before proceeding with the installation
of this controller, follow the instructions
illustrated in this manual and, partic-
ularly the installation precautions
marked with the Bsymbol, relat-
ed to the European Community direc-
tive on electrical protection and elec-
tromagnetic compatibility.
B
To prevent hands or metal touching
parts that may be electrically live, the
controllers must be installed in an
enclosure and/or in a cubicle.
2.1 INSTALLATION DESCRIPTION
Product code label
Sealing front panel gasket
Mounting Clamps
Front Panel
IP65 protection
EN 60529 (IEC 529)
Panel surface
Memory Chip
connector
IP 20 Termination Unit
EN61010 - 1 (IEC1010 - 1)
2.1.1 DIMENSIONAL DETAILS
48 mm
1.89 in
150 mm
5.9 in
20 mm max
0.79 in max
48 mm
1.89 in
2.1.2 PANEL CUT-OUT
65 mm min
2.56 in min
45+0.6 mm
1.78+0.023 in
45+0.6 mm
1.78+0.023 in
65 mm min
2.56 in min
M5 UK•ed4 10-12-2004 16:20 Pagina 6

7
2 - Installation
2.2 ENVIRONMENTAL RATINGS B
Operating Conditions
MAltitude up to 2000 m
TTemperature 0…50°C
%Rh Relative Humidity 5…95 %Rh non-condensing
Special Conditions
MAltitude > 2000 m
TTemperature >50°C
%Rh Humidity > 95 %Rh
PConducting atmosphere Use filters
Warm up
Use forced air ventilation
Use 24V~supply version
Suggestions
Forbidden Conditions D
CCorrosive atmosphere
EExplosive atmosphere
1
1
1
2
2.3.1 INSERT THE INSTRUMENT
1Prepare panel cut-out
2Check front panel gasket position
3Insert the instrument
through the cut-out
2.3 PANEL MOUNTING [1]
2.3.2 INSTALLATION SECURING
1Fit the mounting clamps
2Push the mounting clamps towards
the panel surface to secure the
instrument
1
3
2
2.3.3 CLAMPS REMOVING
1Insert the screwdriver in the clips
of the clamps
2Rotate the screwdriver
1
2
2.3.4 INSTRUMENT UNPLUGGING
B
1Push and
2Pull to remove the instrument
Electrostatic discharges can damage
the instrument
Before removing the instrument the
operator must discharge
himself to ground
1
2
1
1MΩ
UL note
[1] For Use on a Flat Surface of a Type 2 and Type 3 ‘raintight’ Enclosure.
M5 UK•ed4 10-12-2004 16:20 Pagina 7

8
3 - Electrical Connections
3ELECTRICAL
CONNECTIONS
PRECAUTIONS
B
Despite the fact that the instrument
has been designed to work in an
harsh and noisy environmental (level
IV of the industrial standard IEC 801-
4), it is strongly recommended to fol-
low the following suggestions.
A
All the wiring must comply with the
local regulations.
The supply wiring should be routed
away from the power cables.
Avoid to use electromagnetic con-
tactors, power relays and high power
motors nearby.
Avoid power units nearby, especially
if controlled in phase angle
Keep the low level sensor input wires
away from the power lines and the
output cables.
If this is not achievable, use shielded
cables on the sensor input, with the
shield connected to earth.
UL note
[1] Use 60/70 °C copper (Cu) conduc-
tor only.
3.1 TERMINATION UNIT [1] B3.2 RECOMMENDED ROUTING OF WIRES B
0,5
Nm
6
5
4
3
2
1
12
11
10
9
8
7
18
17
16
15
14
13
Rear
terminal
covers
Wire size
1 mm2
(18 AWG
Solid/Stranded)
5.7 mm
0.22 in
6
5
4
3
2
1
12
11
10
9
8
7
18
17
16
15
14
13
6
5
4
3
2
1
12
11
10
9
8
7
18
17
16
15
14
13
Conduit for supply and output cables
Conduit for low level sensor cables
A
L
N
BB
CDE
A
L
N
BB
CDE
A= Supply
B= Relay/Triac Output
C= Analog Inputs
D= Serial
Communication
E= Auxiliary
Inputs/Outputs
F= Digital Inputs
FF
18 screw terminals
Option terminals
Holding screw 0.5 Nm
Positive screw
driver PH1
Negative screw
driver 0,8 x 4 mm
Terminals
Pin connector q1.4 mm
0.055 in max
Ø
Fork-shape AMP 165004
Ø 5.5 mm - 0.21 in
L
Stripped wire
L 5.5 mm - 0.21 in
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9
3 - Electrical Connections
3.3 TYPICAL INSTRUMENT WIRING (valve control) B
Supervisory
RS485
6
OP1
V~
18V–
5
4
3
2
1
12
11
10
9
8
7
18
17
16
15
14
13
PTC
OP2
OP3 Supply V ~
L
N
L
N
PV
mA mV-V Tc Pt100
A
B
B
2 wires
transmitter
C
Alarm
V~
Fuse
2A ~T
[6]
V~
Fuse
Fuse
[6]
[6]
Digital
Input
PLC
Commands
Power switch
M
Positioner module
Buffer
relays
Raise
Lower
6
5
4
12
11
10
9
18
17
16
15
14
13
C
RS485
DIGITAL INPUT
mA V
18 V—
OUT
OP3
OP4
(REM)
N
L
NO
C
TC
CT
OP2
NO
C
NO
[5]
[5]
71
82
3
12
11
10
RTD POT
100%
0%
OP1
1
2
A
b
B
Option terminals
Notes:
1] Make sure that the power supply volt-
age is the same indicated on the
instrument.
2] Switch on the power supply only after
that all the electrical connections have
been completed.
3] In accordance with the safety regu-
lations, the power supply switch shall
bring the identification of the relevant
instrument. The power supply switch
shall be easily accessible from the
operator.
4] The instrument is PTC protected. In
case of failure it is suggested to return
the instrument to the manufacturer for
repair.
5] To protect the instrument internal cir-
cuits use:
- 2 A~T fuses for Relay outputs
- 1 A~T fuses for Triac outputs
6] Relay contacts are already protected
with varistors.
Only in case of 24 V ~inductive
loads, use model A51-065-30D7
varistors (on request)
M5 UK•ed4 10-12-2004 16:20 Pagina 9